The present disclosure relates to floor cleaning appliances with a belt shifting arrangement, more particularly to an upright cleaner such as vacuum cleaners, bare floor suction cleaners like extractors having a motor driven floor engaging roller brush. Some of these vacuum cleaners have a mechanism for disengaging the roller brush while continuing to run the motor for generating vacuum for cleaning as, for example, where it is desired to use hose attachments rather than the floor engaging roller brush.
Heretofore, various mechanisms have been utilized for enabling the user to engage and disengage the roller brush; and, in particular, foot operated actuators have been provided for such engagement and disengagement for user convenience. An example of such a device is the belt lifter or shifter mechanism described in U.S. Pat. No. 6,067,689 in which a foot operated actuator is moved downwardly by foot pressure for disengagement and lifted up by pulling with the foot to move the actuator upwardly through an arc of up to about 110 degrees. This type of actuator movement, namely, the pulling upward with the user's foot in addition to the arcuate length of the foot movement, has been deemed to be somewhat awkward and, thus, it has been desired to improve the convenience of the engagement and disengagement of the roller brush in an upright vacuum cleaner.
The present disclosure provides a belt lifter or engaging and disengaging mechanism for the roller brush of a floor cleaning appliance where in one embodiment is a vacuum cleaner, particularly an upright vacuum cleaner. The belt lifter or engaging and disengaging mechanism is provided in a manner which addresses the problems of the awkwardness of the foot operated actuator of the known vacuum cleaners. The belt lifter or clutching mechanism of the present disclosure utilizes a foot operated pedal having a relatively short stroke which enables the user to disengage the roller brush from the motor by a short downward stroke of the actuator and to engage the drive belt on the motor for driving the roller brush by a second relatively short downward stroke of the actuator. This provides a more convenient and user acceptable foot operated actuator for an upright vacuum cleaner where it is desired to disengage the roller brush drive while the vacuum motor continues to operate.
In one embodiment of the present disclosure the belt lifter or shifter has a support mounting plate for attachment to the floor cleaning appliance, a arcuate movable clutch actuator with a user accessible pedal at one end, and clutch lever operatively associated with the actuator having a belt engaging arcuate surface. All three have openings sufficient for a motor shaft to pass through them where the openings can range from apertures to curved unconnected ends of each. The mounting plate has stops to limit the arcuate movement of the clutch lever and locking members to hold the idler pulley is either and engaged position with the belt or a disengaged position with the belt upon user activation of the pedal.
Before any embodiments of the inventive disclosure are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings. In addition other than where otherwise indicated, all numbers expressing quantities of physical properties and parameters and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the embodiments of the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical value should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Moreover, all ranges disclosed herein are to be understood to encompass the beginning and ending range values and any and all sub-ranges subsumed therein.
Embodiments of the disclosure relate to floor cleaning appliances suitable examples are depicted in the drawings where similar parts and elements have the same reference number where appropriate.
Referring to
An actuator member indicated generally at 48, has a pivot aperture 50 formed therein intermediate to the ends thereof. Received through the rivet aperture 50 is a retainer bushing 52 which has bearing surface 54 engaged in aperture 50, with the lower end of the bushing 52 secured through the aperture 38 in frame 36 by any suitable expedient, as for example weldment or riveting or orbital staking. Thus, actuator 48 is free to pivot about bearing surface 54 when assembled to the frame 36. With references to
Actuator arm 60 has a tab or lug 62 formed thereon. Engaged on the lug 62 is one end 64 of a tension spring 66, which has its opposite end 68 engaged with a similar tab 70 formed on the support frame 36. Spring 66 thus biases the actuator 48 and arm 60 in a counterclockwise direction about the bushing 52.
A portion of actuator 48 disposed on the opposite side from arm 60 includes an arcuate slot 72 formed therein, which is generally of constant radius and concentric with the bushing bearing surface 54. Actuator 48 also includes a second slot 74 with a generally rectangular configuration formed therein radially outwardly of the arcuate slot 72. The configuration and disposition of the slots 72 and 74 are shown clearly in
A clutch lever indicated generally at 76 has a hub 78 formed thereon and extending axially therefrom on opposite sides thereof. Hub 78 is disposed between the free end of bracket 40 and the mounting frame 36. A shouldered bolt 80 is received through hub 78 and aperture 46 in bracket 40 and through aperture 82 in frame 36 and is secured therein by any suitable expedient such as threaded nut 84. Thus, clutch lever 76 is freely pivoted about the larger diameter portion of bolt 80. A torsion spring 86 is provided about the hub 78 on lever 76 with one end of the torsion spring 88 engaging a projection 90 extending from lever 76. An opposite end 92 of spring 86 engages the edge of bracket 40 in an arrangement which thus biases the lever 76 in a counterclockwise direction about the bolt 80.
Clutch lever 76 has on one end thereof, a projection or lug 94 extending from the inner face of the lever 76 and into the slot 74 on actuator 48 for limited lost motion movement therein. The end of lever 76 opposite lug 94 from hub 78 has a generally hooked or U-shaped configuration with the idler pulley 32 mounted on the end thereof by a suitable expedient. For example, bolt 93 extends through an aperture 96 in the end of the lever 76 and is retained thereon by nut 98. A curved portion 95 of clutch lever 76 is configured to avoid interference with bushing 52 and the motor shaft 16 yet provide a wide arc of movement to the lever 76 for positioning idler pulley 32 on opposite sides of motor shaft 16 and centered on a line passing through the axis of motor shaft 16 and the axis of roller brush 22.
Mounting frame 36 has an arcuate slot 100 formed therein as shown in
The clutch lever 76 has a detent or locking surface 106 formed on the outer periphery thereof on the side opposite the curved portion 95. The surface 106 extends generally radially with respect to bolt 80. It is located intermediate the hub 78 and aperture 96 and serves an engaging function such as a latching function, as will hereinafter be described in greater detail.
Also provided is a locking member 108, having a generally L-shaped configuration. Member 108 has an aperture 110 formed at the junction of a pair of arms thereof or generally in the central region. The member 108 is pivotally mounted on frame 36 by a rivet 112 passing through aperture 110 in the lever and a corresponding aperture 114 formed in the frame 36. Member 108 has a lug or tab 116, which has one end 118 of a tension spring 120 engaged thereon. An opposite end 122 of spring 120 engages a corresponding lug or tab 124 provided on the edge of frame 36. Spring 120 thus biases lever 108 in a counterclockwise direction pivotally about rivet 112.
The end of member 108 on the opposite side from spring 120 has a lug or tab 126 formed thereon. This tab extends through slot 128 formed in frame 36, as shown in
Referring to
Actuator stop member 134 also has an upwardly extending tab or lug 152 formed thereon intermediate the tab 146 and pawl 148. The tab 152 is used to mount 5 one end 154 of a tension spring 156. Referring to
Referring to
When the operator of the vacuum cleaner desires to disengage the roller brush 22 from the drive motor, the operator depresses the pedal 58 to push the arm 60 downwardly, effecting clockwise rotation of the actuator member 48 about the bushing 54. This causes the slot 74 of the actuator arm 48 to bear against the lug 94 and rotate the clutch lever 76 in a clockwise direction about the bolt 80. Such movement causes a cam surface 160 on the clutch lever 76 to bear against the tab 130 on member 108. This movement lifts the tab 130 to the position shown in dashed outline, by clockwise rotation of the member 108 about rivet 112. Further downward movement of arm 60 causes the slot 74 in the actuator 48 to move the clutch lever 76 to the position shown in solid outline in
Upon the user releasing pressure from pedal 58, arm 60 moves from the position shown in solid outline in
It will be understood that during the belt disengagement movement, the belt 18 is stretched from the position shown in
When the user desires to re-engage the driving of the roller brush 22, the lever arm 60 of actuator 48 is moved by the user depressing pedal 58 to move the actuator 48 including arm 60 from the position shown in dashed outline in
With the tab 134 disengaged from the locking surface 106, the line of action of the tension forces of opposing sides of the belt on the pulley 32 acts along the line AA in
As shown in
The floor engaging portion 170 also referred to as a foot usually includes a floor nozzle 174 that is fluidly connected to a dirt receptacle and the suction source (not shown). Freely rotating support wheels 176 (only one of which is visible in
The present disclosure thus describes a belt lifter or clutch mechanism for engaging and disengaging the roller brush of an upright vacuum cleaner in which the user need only effect a short push stroke of a foot pedal to disengage the roller brush from the motor; and, upon release, the pedal returns to a ready position. The user need only apply another short push stroke to release the mechanism and re-engage the belt 7 from the roller brush to the drive motor. The mechanism of the present disclosure thus provides a simple and easy to use clutching mechanism for enabling the user of an upright vacuum cleaner to disengage the roller brush from the drive motor and continue operation of the drive motor and vacuum generating unit to enable use of attachments for vacuuming.
The exemplary embodiment has been described with reference to the drawings presented. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
This application claims the benefit to U.S. provisional patent application entitled “BELT LIFTER MECHANISM FOR VACUUM CLEANER” having Ser. No. 61/043,213 filed Apr. 8, 2008, which is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20090249580 A1 | Oct 2009 | US |
Number | Date | Country | |
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61043213 | Apr 2008 | US |