The present invention relates to a belt offset correction device, a fixing device provided with the belt offset correction device, and image forming apparatuses such as a copying machine, a multi-function peripheral equipment, a printer, and facsimile equipment.
Endless belts wound around a plurality of belt rollers are often offset in the width direction perpendicular to the circumferential direction of the belts due to the variations in components, or the like. For this reason, conventionally there have been proposed correcting devices that correct the belts' offsets. For example, Japanese Patent Application Laid-Open No. 2012-198293 discloses a configuration that in order to correct offsets of endless belts that are stretched and rotationally driven by a plurality of rollers, at least one of the plurality of rollers stretching the endless belts is tilted (see paragraph [0034], and FIG. 4 and FIG. 5 of Japanese Patent Application Laid-Open No. 2012-198293).
However, the configurations of the members that correct the belts' offsets are complicated because at least one of the plurality of rollers stretching the endless belts is tilted in the configuration described in Japanese Patent Application Laid-Open No. 2012-198293, which could cause upsizing of the device.
In order to solve this problem, the inventors of the present application focused on a pressure roller that presses an endless belt from the outside, and has already proposed a belt offset correction device that can achieve a simplified configuration and be reduced in size by having its pressure roller movably shifted.
The inventors of the present application found that further improvement of the pressure conditions for movably shifting the pressure roller and the movably-shifting direction of the pressure roller is necessary to obtain higher practicality of the belt offset correction device. Then, they found a specific configuration capable of movably shifting the pressure roller in a direction in which appropriate pressure conditions can be maintained.
The invention has been made in view of the above problems, and provides a configuration capable of improving the practicality of a belt offset correction device.
In order to achieve such a configuration, the invention provides the following belt offset correction device and image forming apparatus.
(1) Belt Offset Correction Device
The belt offset correction device according to one aspect of the invention is for correcting an offset of an endless belt, and the device includes an endless belt, a pressure roller that presses an outer side of the endless belt, an opposing member that is disposed inside the endless belt and sandwiches the endless belt with the pressure roller, a pair of pressure members that are disposed at both ends of the pressure roller to rotatably support the pressure roller and press the pressure roller against the opposing member, each of the pressure members including a fulcrum engaging section to be engaged with a rotation fulcrum at one end while being locked to a biasing member at a side opposite to the fulcrum engaging section, and a moving member that moves one of the pair of the pressure members in a direction intersecting a pressing direction of the pressure roller. At least one of the pressure roller and the opposing member includes an elastic layer. The moving member moves the pressure member in a state where deformation of the elastic layer is regulated.
(2) Fixing Device
A fixing device according to one aspect of the invention includes the belt offset correction device in which the endless belt is a fixing belt and the opposing member is a fixing roller.
(3) Image Forming Apparatus
An image forming apparatus according to one aspect of the invention includes a fixing device provided with the belt offset correction device in which the endless belt is a fixing belt and the opposing member is a fixing roller.
A pair of pressure members 110a, 110b are disposed at both ends of a pressure roller 172 and rotatably support the pressure roller 172 to press the pressure roller 172 against a fixing roller 171 including an elastic layer 171c via a fixing belt 173, where each of the pressure members 110a, 110b includes a fulcrum engaging section 110e to be engaged with a rotation fulcrum 113 at one end while being locked to a biasing member at a side opposite to the fulcrum engaging section 110e one of the pair of the pressure members is moved by moving members 140, 141 in a direction intersecting a pressing direction of the pressure roller 172 in a state where deformation of the elastic layer 171c is regulated.
With this configuration, the force acting on a fixing nip N formed by the deformation of the elastic layer 171c of the fixing roller 171 is stabilized. As a result, the traveling performance of the fixing belt 173 is stabilized, whereby the offset control can be performed with high accuracy.
Hereinafter, exemplified embodiments of the invention will be described with reference to the drawings, in which the same components are denoted by the same reference numerals, and the names and functions thereof are also the same. The detailed descriptions thereof will not be repeated.
Overall Configuration of Image Forming Apparatus
The image forming apparatus 200 shown in
The image forming apparatus 200 includes a document feeder 208 and an image forming apparatus main body 210. The image forming apparatus main body 210 includes an image former 202 and a sheet conveying system 203.
The image former 202 includes an exposure device 1 (specifically, an exposure unit of a writing optical system), a plurality of developing devices 2 to 2 (specifically, development units), a plurality of photoreceptor drums 3 to 3, a plurality of photoreceptor cleaners 4 to 4, a plurality of chargers 5 to 5, a primary transfer belt device 6, a plurality of toner cartridge devices 21 to 21 (specifically, toner cartridge units), and a fixing device 17 (specifically, a fixing unit). In addition, the sheet conveying system 203 includes a paper feed tray 81, a manual paper feed tray 82 in which envelopes and the like are set, and a discharge tray 15.
The image forming apparatus main body 210 includes a document placement table 92 in its upper portion, which is made of a transparent glass on which documents (not shown) are to be placed, and includes the image reader 90 under the document placement table 92, which reads images on the documents. The document feeder 208 is provided above the document placement table 92. The image of the document read by the image reader 90 is transmitted as image data to the image forming apparatus main body 210, and an image formed based on the image data in the image forming apparatus main body 210 are recorded on the sheets P.
The image data handled in the image forming apparatus 200 corresponds to a color image to be formed using a plurality of colors (black (K), cyan (C), magenta (M), and yellow (Y) in the present embodiment). Thus, the plurality of developing devices 2 to 2, the plurality of photoreceptor drums 3 to 3, the plurality of photoreceptor cleaners 4 to 4, the plurality of chargers 5 to 5, the plurality of toner cartridge devices 21 to 21 (four for each member, corresponding respectively to black, cyan, magenta, and yellow in the present embodiment) are provided in order to form plural kinds (four kinds in the present embodiment) of images corresponding to the plurality of colors, and these members constitute a plurality of (four in the present embodiment) image forming stations.
When image formation is performed in the image forming apparatus 200, a printed material such as a sheet P (hereinafter, referred to as the sheet P) is fed from the paper feed tray 81 or the manual paper feed tray 82 to be conveyed up to a resist roller 13 by conveyance rollers 12a to 12a provided along a sheet conveyance path S. Then, the sheet P is conveyed by a secondary transfer belt device 10 according to a timing at which the sheet P is matched with a toner image on a primary transfer belt 61 that is moved in a circumferential direction M in the primary transfer belt device 6, and the toner image is transferred onto the sheet P. Then, the sheet P is passed between the fixing roller 171 and the pressure roller 172 in the fixing device 17, whereby unfixed toner on the sheet P is melted by heat to be fixed thereto, and discharged onto the discharge tray 15 via the conveyance rollers 12a and a discharging roller 31. In addition, when image formation is performed not only on the front surface of the sheet P but also on the back surface in the image forming apparatus 200, the sheet P is conveyed in a reverse direction from the discharging roller 31 to a revere path Sr to be reversed via a conveyance roller 12b and guided back to the resist roller 13. Similarly to the image formation on the front surface of the sheet P, a toner image is fixed on the back surface of sheet P and discharged onto the discharge tray 15. In this manner, the image forming apparatus 200 completes a series of printing operations.
It is also possible to form a monochrome image using at least one of the four image forming stations and transfer the monochrome image to the primary transfer belt 61 of the primary transfer belt device 6. Similarly to the color images, the monochrome image is also transferred from the primary transfer belt 61 to the sheet P and fixed on the sheet P.
Fixing Device
Next, an example will be described, in which the belt offset correction device 300 according to the present embodiment is applied to a fixing device 17 of a belt fixing type.
Basic Configuration of Fixing Device
A heat source 178 is provided inside the heating roller 174, and the heating roller 174 is heated by receiving heat from the heat source 178. The fixing belt 173 receives heat from the heated heating roller 174 and heated to reaches a predetermined temperature. The fixing belt 173 heated to the predetermined temperature is sent to the fixing nip N, where a toner image formed on the sheet P is fixed to the sheet P with heat and pressure. The fixing belt 173 is maintained at a predetermined fixing temperature on the basis of a signal from a temperature detector 177 (specifically, a temperature sensor such as a thermistor).
The fixing roller 171 has an elastic layer 171c made of an elastic material such as silicon rubber on its surface, and the rotation shafts 171a, 171a are provided rotatable to the frame of the fixing device 17 (specifically, a fixing frame FL) via bearings 171b, 171b (see
The pressure roller 172 includes an elastic layer 172b made of a rubber member such as silicon rubber, and has its rotation shafts 172a, 172a supported rotatable by a pressure lever 110a and a pressure lever 110b via bearings 110d, 110d. The pressure lever 110a includes a bearing supporter 110c that is engaged with the bearing nod that is on the rear side in the depth direction x of the pressure roller 172 and supports the bearing 110d, an engaging section 110e disposed at one end and engaged with a rotation spindle 113 provided to the fixing frame FL, and a locking section 110g disposed at an end on the side opposite to the engaging section 110e and locked to the biasing member. The pressure lever 110b includes a bearing supporter 110c that supports a bearing 110d that is on the front side in the depth direction of the pressure roller 172, an engaging section 110f disposed at one end and engaged with the rotation spindle 113 provided to the fixing frame FL, and a locking section 110g disposed at an end on the side opposite to the engaging section 110f and locked to the biasing member.
The rotation spindles 113 are disposed so that their central axis ß3 is parallel to a rotation axis line ß1 of the fixing roller. The pressure lever 110a and the pressure lever 110b enforce and press the pressure roller 172 toward the fixing roller 171 using forces of biasing members (not shown) attached to the locking sections 110g. Here, the ends of the biasing members opposite to the locking sections 110g are locked to the locking sections of the fixing frame FL, whereby a predetermined biasing force acts on the pressure roller 172. Note that a lower tearing-off member 151 that tears off the sheet P from the pressure roller 172 is disposed downstream of the pressure roller 172.
The fixing belt 173 is made by providing an elastic layer (not shown) made of a rubber member such as silicone rubber on a base member (not shown) made of an engineering resin such as polyimide or metal such as nickel. The fixing belt 173 may include a release layer provided on a surface of an engineering resin such as polyimide and polycarbonate.
While the heating roller 174 has a configuration that its rotation shafts 174a are provided rotatable to the frame of the fixing device 17 (specifically, the main body frame FL) via bearings 174b, it is also possible that the bearings 174b are supported being enforced and movable by a biasing member or the like (e.g., a coil spring) that provides a biasing force to the side opposite to the fixing roller 171, whereby the fixing belt 173 is provided with given tension. The heating roller 174 includes a body 174c that suspends the fixing belt 173 between the rotation shaft 174a and the rotation shaft 174a (in the center portion). A metal tube member that allows the rotation shafts 174a to be same in outer diameter as the body 174c may be used as the heating roller 174. A roller member 174d that protects and guides the edges of the fixing belt 173 may be provided between the body 174c and the bearings 174b.
The fixing device 17 includes an operating mechanism. As will be described later, the operating mechanism acts as means for conducting pressure welding, pressure regulation, and press-contact release of the pressure roller 172 on the fixing roller 171, and also acts as means for correcting offsets of the fixing belt 173 by movably-shifting of the pressure roller 172. Note that the operating mechanism will be explained in detail later.
As to the above-described fixing device 17 which is mounted on the image forming apparatus main body 210, the rotational driving force from an operating mechanism (not shown) on the side of the image forming apparatus main body 210 is transmitted to the rotation shafts 171a of the fixing roller 171 via gears (not shown) to rotationally drive the fixing roller 1711 in a predetermined rotation direction E1 (see
In addition, the fixing device 17 may include a tension roller disposed inside or outside of the fixing belt 173 and pressing the fixing belt 173 outward or inward so as to provide tension to the fixing belt 173. In addition, the fixing roller 171 and/or the pressure roller 172 may include a heat source 178. If a tension roller is provided, the tension roller may include a heat source 178. When the fixing belt 173 is further wound around other rollers, another heat source 178 may be provided to at least one of the other rollers.
Belt Offset Correction Principle and Issues
An offset correction method for the fixing belt 173 according to the first embodiment will be described.
Offset correction of the fixing belt 173 is performed by positively tilting the rotation axis line ß2 of the pressure roller 172 with respect to the rotation axis line ß1 of the fixing roller 171 as shown in
In particular, a large force acts on the fixing nip N in order to sufficiently fix the melted toner on the sheet material P, so that the offset correction of the fixing belt 173 can be performed effectively. However, since the force of the pressure roller 172 gripping the fixing belt 173 also becomes larger, if the direction of the force acting on the fixing nip N or the shape of the fixing nip N varies unstably, the direction of the fixing belt 173 sent out from the fixing nip N becomes unstable, that is, the traveling performance of the fixing belt 173 becomes unstable, which causes some problems in practicality in that offset control is difficult to perform with accuracy.
Nip Shape Stabilization Mechanism
Here, a shape stabilization mechanism of the fixing nip N according to the first embodiment will be described.
When rubber materials such as silicon rubber from which the elastic layer 171c is made are used under conditions where the deformation amount of the elastic layer 171c is large, the elastic properties tend to deteriorate at a faster rate. For stable use over a long period of time, the elastic layer 171c needs to be used within a range that the deformation amount does not exceed its pressure resistance. The deformation amount can be expressed as the ratio of the amount of compressive deformation d to the thickness D of the elastic layer 171c, that is, the compression ratio. The compression ratio of the elastic layer 171c is regulated to be a predetermined value or less, for example, 30% or less by bringing the movement restrictor 110j into contact with the stopper 142, which allows the shape and pressure of the fixing nip to be kept unchanged over a long period of time.
Pressure Roller Contact Position Moving Mechanism
Here, a contact position moving mechanism of the pressure roller 172 according to the first embodiment will be described.
The pressure lever 110b shown in
Next, a mechanism for varying the contact position of the pressure roller 172 will be described with reference to
Belt Offset Detection and Correction Control
Here, a description of a controller that detects offsets of the fixing belt 173 and corrects the offsets of the fixing belt 173 based on a detection result will be provided.
In addition, as shown in
The single base-point detector 187 that detects a predetermined base point in the width direction X perpendicular to the circumferential direction E of the fixing belt 173 is provided outside on one side (on the front side in the present embodiment) in the width direction X of the fixing belt 173. In the present embodiment, the base-point detector 187 includes a transmissive photosensor 187a and a movable section 187b (specifically, an actuator). The transmissive photosensor 187a includes a light emitter 187a1 that emits light, and a light receiver 187a2 that receives light from the light-emitter 187a1. The movable section 187b is supported by a rotation shaft 187c so as to be rotatable in a rotation direction Q about the rotation shaft 187c between a light-transmitting position and a light-shielding position with respect to the transmissive photosensor 187a. The movable section 187b includes a main body 187b1 provided rotatable to the rotation shaft 187c, a detection-subject section 187b2 provided to the main body 187b1, and a contact portion 187b3 provided to the main body 187b1 at an angle different in the circumferential direction from the detection-subject section 187b2. The main body 187b1 is a cylindrical member, and its movement in the axial direction is restricted by a pair of restrictors 187c1, 187c1 provided to the rotation shaft 187c. The detection-subject section 187b2 is rotated in one direction Q1 or the other direction Q2 of the rotation direction Q, and takes, in the rotation direction Q, the light-shielding position at which light from the light emitter 187a1 to the light receiver 187a2 in the transmissive photosensor 187a is shielded, and the light-transmitting position at which light from the light emitter 187a1 to the light receiver 187a2 in the transmissive photosensor 187a is transmitted. The contact portion 187b3 is in contact with an edge on one side in the width direction X of the fixing belt 173 (the front side in the present embodiment). The movable portion 187b is forced by a biasing member 187d (specifically, a coil spring) in a direction (one direction Q1 in the present embodiment) in which the contact portion 187b3 is brought into contact with the fixing belt 173.
The base-point detector 187 (specifically, the transmissive photosensor 187a) is electrically connected to an input system of the controller 220. Thus, the light receiver 187a2 receives OFF signals or ON signals from the base-point detector 187 when the detection-subject section 187b2 is at the light-shielding position or the light-transmitting position, which allows the controller 220 to detect for (recognize) the presence or absence of the edge (one example of the base point) on one side of the fixing belt 173.
Since the pressure levers 110a and 100b each include the movement restrictors 110j that come into contact with the stoppers 142, the deformation amount of the elastic layer 171c of the fixing roller 171 is regulated, which can stabilize the conditions of the pressure acting on the fixing nip N. As a result of this, the traveling performance of the fixing belt 173 is stabilized, whereby the offset control can be performed with high accuracy.
In addition, since the end on one side of the pressure roller 172 can be moved in an arc shape along the outer periphery of the fixing roller 171, the traveling performance of the belt during offset correction can be stabilized.
In other words, moving the pressure lever 110b in the direction intersecting the pressing direction of the pressure roller 172 in a state where the deformation amount of the elastic layer 171c of the fixing roller 171 is regulated allows meandering correction to be performed effectively.
A fixing device 18 according to the second embodiment is the same as the fixing device according to the first embodiment except that a sheet heating element such as a ceramic heater is used as a heat source, and thus a duplicate description is omitted.
The pressure roller 231 includes an elastic layer 231a in order to obtain an appropriate fixing nip N.
The moving mechanism of the pressure roller 231 is the same as the moving mechanism according to the first embodiment.
Even when the member (opposing member) that sandwiches the fixing belt 230 with the pressure roller 231 therebetween to form the fixing nip N is not of a roller shape, an end on one side of the pressure roller 231 can be moved in a state where the deformation of the elastic layer 231a of the pressure roller 231 is regulated, which allows the traveling performance of the fixing belt 230 during offset correction to be stabilized, whereby offsets of the fixing belt 230 can be corrected with high accuracy.
A fixing device 19 according to the third embodiment is different only in including second cams 132 that are disposed at positions opposed to the movement restrictors 110j, 110j of the pressure levers 110a and 110b on a rotation shaft 120 of a first cam 131 engaged with the guide 110h provided to the pressure lever 110b, and brought into contact with the movement restrictors 110j, 110j to restrict the deformation amount of the elastic layer 171c of the fixing roller 171, and in that the second cams 132 have such a shape as to change the distance between the axes of the fixing roller 171 and the pressure roller 172, and thus a duplicate description is omitted.
As shown in
The movement restrictors 110j have an outer periphery of a cylindrical shape, and are supported rotatable by bosses 100k of the pressure levers 110a and 110b. Note that the movement restrictors 110j do not have to have an outer periphery of a cylindrical shape only if they have a predetermined continuous curved surface. In addition, the movement restrictors 110j do not have to be disposed rotatable.
As can be seen from
The neutral position of the first cam 131 defines the position S shown in
In addition, the range S2 of each second cam 132 has a shape in which the distance from the center of the rotation shaft 120 gradually increases from Ls to Le (a moving-away range). Thus, when each second cam 132 is rotated in a counterclockwise direction with respect to the drawing, the movement restrictor 110j moves away from the rotation center of the rotation shaft 120 as shown in
By providing the second cams 132 that come into contact with the movement restrictors 110J at both the ends of the rotation shaft 120 including the first cam 131, the deformation amount of the elastic layer 171c of the fixing roller 171 can be regulated, whereby the traveling performance of the fixing belt 173 is stabilized. In addition, since the contact surfaces between the movement restrictors 110J and the second cams 132 are formed into a predetermined continuous curved shape, the movement restrictors 110j can be moved along the curved surfaces of the second cams 132. As a result of this, an end on one side of the pressure roller 172 can be moved forming an arc shape along the outer periphery of the fixing roller 171, whereby the traveling performance of the fixing belt 173 during offset correction can be stabilized. In addition, the contact and separation operation of the pressure roller 172 can be achieved with a single drive source.
In the present embodiments, described is the configuration that the belt offset correction device 300 according to the invention is applied to the fixing device 17 of the image forming apparatus 200. However, the invention is not limited to this configuration, and the belt offset correction device 300 according to the invention can also be applied to other units (e.g., the primary transfer belt device 6, and the secondary transfer belt device 10) in the image forming apparatus 200. The invention can also be applied to devices other than the image forming apparatus 200.
In the present embodiments, described is the configuration that the endless belt (the fixing belt 173) is wound around two belt rollers (the fixing roller 171 and the heating roller 174); however, the endless belt may be wound around three or more belt rollers.
The invention is not limited to the embodiments described above, but can be implemented in various other forms. Therefore, such embodiments are merely examples in all respects and should not be interpreted in a limited manner. The scope of the invention shall be indicated by the scope of the claims, and shall not be restricted by the text of the specification. Further, all modifications and changes belonging to the equivalent scope of the claims shall be covered by the scope of the invention.
Number | Date | Country | Kind |
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JP2018-192909 | Oct 2018 | JP | national |
Number | Name | Date | Kind |
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8099034 | Tsukamoto | Jan 2012 | B2 |
8160466 | Yamanaka | Apr 2012 | B2 |
8170435 | Ueno | May 2012 | B2 |
8733542 | Yamaoka | May 2014 | B2 |
9170536 | Yoshikawa | Oct 2015 | B2 |
10303092 | Nakano | May 2019 | B2 |
Number | Date | Country |
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2012-198293 | Oct 2012 | JP |
Number | Date | Country | |
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20200117129 A1 | Apr 2020 | US |