Applicant hereby claims the priority benefits under the provisions of 35 U.S.C. §119, basing said claim of priority on European Patent Application Serial No. 06 009 001.6, filed Apr. 29, 2006. In accordance with the provisions of 35 U.S.C. §119 and Rule 55(b), a certified copy of the above-listed European patent application will be filed before grant of a patent.
The invention relates to a belt skiver apparatus for separating surface layers or strips from the ends of a conveyor belt, and in particular to a belt skiver mechanism that moves relative to the conveyor belt and contemporaneously separates both the upper and lower surface layers of the belt ends using blades.
Belt skivers particularly serve the purpose of reducing the thickness of a conveyor belt at the area of the two ends, so that within the reduced thickness areas or recesses, metallic belt connectors can be positioned and attached. Belt skivers advantageously remove strips from the ends of the conveyor belt, which have a thickness smaller than the thickness of the conveyor belt before separating the surface layers. The belt connectors are positioned in the recesses formed thereby at the opposing ends of the conveyor belt. Some types of belt connectors have plates that span between the opposite ends of the belt, while other types of belt connectors have loops or eyelets that are arranged in an overlapping or intermeshing arrangement, and are interconnected by a rod or pin inserted through the eyelets of the belt connectors to permit the belt to travel in a circular or arcuate pattern at the ends of the conveyor.
Within the spirit of the present invention, the term “surface layer” is to be understood on a broad basis. The surface layers of the conveyor belt typically reference the upper and lower surfaces of the conveyor belt. The thickness of the particular surface layers to be separated is determined by the size and geometry of the metallic belt connectors to be attached to the belt ends.
A mechanism of the type discussed above, which is identified herein as a belt skiver or plane, is disclosed in DE 40 02 116 A1. The mechanical belt skiver described in this prior patent document serves the purpose of separating a surface layer from an end of a conveyor belt clamped on a support mechanism. The belt skiver has a slide movable along the support mechanism, in which a blade and leading pressure shoe are mounted in a vertically adjustable manner that corresponds to the thickness of the surface layer to be cut and/or the thickness of the conveyor belt. The blade is formed as a knife, the free end of which is disposed away from the slide, and is high curved, in order to cut the surface layer both vertically and horizontally. The slide is moved by means of a gear that is able to be operated by a crank handle. Due to the gear reduction ratio of the gearbox, the blade can be moved over the belt with great force or strength. The blade is relatively thick and therefore bend resistant to ensure that a continuous surface layer size is removed over the entire width of the belt.
However, this type of mechanical belt skiver has certain disadvantageous such as, upon the operation of the belt skiver relative to the clamped conveyor belt, the surface layer can be removed only on one side or face of the conveyor belt end. When the surface layer is to be removed on the other side or face of the conveyor belt end, it is necessary to disconnect and remove the clamp holding the conveyor belt, subsequently putting back the belt skiver into the starting position, once again aligning and clamping the turned over conveyor belt on the support mechanism, and subsequently performing the additional separation process. Apart from the additional handling being quite labor-consuming and time-consuming, it also results in the risk that the turned over conveyor belt changes position or is misaligned in the support mechanism relative to the first side, with the consequence being that, upon separating the two surface layers or strips, deviations are experienced. Apart from this, due to the use of only one blade with the belt skiver, this does not facilitate the separating of different geometrical surface layers from the end of a conveyor belt.
Furthermore, another mechanism of the type discussed above is disclosed in WO 96/07517. This mechanism also has a blade for separating the surface layers of the conveyor belt. This mechanism is provided with two mounted rollers pivoting on parallel axles with the full thickness conveyor belt clamped therebetween. One roller is actuated, so that the conveyor belt is conveyed by the rollers. The blade is housed behind the rollers in the direction of the conveyance of the conveyor belt, which thus separates the surface layer from the conveyor belt. The mechanism is free standing, so that it is not necessary to position the conveyor belt in a stationary manner. Rather, the conveyor belt is introduced in the mechanism and transported by means of the rollers through the mechanism and the surface layer is thereby separated.
Also for this mechanism, there is a particular disadvantage insofar as the relative shifting of the mechanism and the conveyor belt results in only one surface layer being separated from the relevant end of the conveyor belt. If two surface layers are to be separated from the conveyor belt end, the procedure must be repeated, with the above-described problems concerning the accuracy of the separated surface layers. This is a prerequisite for the exact positioning of the belt connectors.
One objective of the present invention is to provide improvements to belt skivers of the type discussed above, so the opposite surface layers of a conveyor belt can be quickly and precisely separated from the conveyor belt ends at the same time.
Another disadvantage associated with prior art belt skiver mechanisms is solved by providing two blades in the present invention, whereby one blade separates the surface layer on one side of the conveyor belt and other blade separates the surface layer on the other side of the conveyor belt.
In the present invention, the mechanism cuts or separates both the upper and lower surface layers of the belt ends by movement of the belt skiver mechanism relative to the conveyor belt. Thus, it is not necessary to reclamp the conveyor belt or realign the belt skiver mechanism. The belt skiver mechanism does not have to be reset. Moreover, with the present separation process, the two blades are arranged in a manner that is fixed relative to each other, such that, if there is no deliberate adjustment of the blades, the same cut or separation pattern is always achieved at each end of the conveyor belt.
Within the spirit of the present invention, it is not necessary that the two blades initiate the separation process at the same time. By all means, it can be desired to commence the separation process sequentially, i.e., one blade in the conveyor belt initially enters to separate the surface layer and, at some point later, the other blade in the conveyor belt enters in order to separate the other surface layer of the belt end.
Within the spirit of the present invention, only one motion of the mechanism relative to the conveyor belt is necessary. This relative motion can be achieved in various methods, for example by a stationary suspension of the conveyor belt and the movement of the belt skiver mechanism relative to the conveyor belt, or by a freely mobile belt skiver mechanism that is provided with an actuator that pulls the conveyor belt through the mechanism. This embodiment of the belt skiver mechanism can be arranged with clamping rollers (for example, in the sense of the described state of the art), which are actuated. It is also conceivable to mount the belt skiver mechanism in a stationary manner, and clamp the conveyor belt to a mobile slide, in order to produce the relative movement between the conveyor belt and the belt skiver mechanism.
The blades that are used for the belt skiver mechanism can have different configurations in order to effect different cross section geometries of the planed off surface layers, and thus different geometries of the offsets or recesses in the conveyor belt ends. On the basis of the differently arranged offsets of the conveyor belts, the circulating conveyor can be optimized with respect to the belt connectors attached to the ends of the conveyor belt, since, in the recessed areas of the conveyor belt ends, various offset geometries are possible, so that the pressed internal section of the front belt makes contact with the guide rollers of the conveyor.
In one working embodiment of the present invention, the blades advantageously exhibit cutting edges that are arranged in a manner that is parallel to each other. Thereby, upon separating the surface layers, parallel offsets are formed in the conveyor belt. At least one of the blades can be adjusted relative to the thickness of the conveyor belt, in order to be able to vary the thickness of the recesses and the remaining portion of the conveyor belt. Furthermore, at least one of the blades should be adjustable in a manner that is perpendicular to the thickness of the conveyor belt. This makes it possible it to change the dimension of the surface layer to which the adjustable blade is assigned in a manner that is perpendicular to the running direction of the conveyor in the band section concerned. The cutting edge of the blade, related to the relative operating direction of the mechanism and the conveyor belt, can be arranged before the cutting edge of the other blade, as described above.
In one embodiment of the present invention, each blade advantageously exhibits a central section and at least one trailing edge section, which may include two edge sections following the central section. The cutting edges of the central sections may be arranged in a manner that is parallel to each other. The edge sections may be arranged in a right to obtuse angle to the central section. As a result of this configuration, the belt skiver mechanism is usable on a wide variety of applications. Depending upon the blade geometry that is used, different surface layer cross sections can be planed off the conveyor belt ends.
During the relative motion of the belt skiver mechanism and the conveyor belt, in order to drive the two blades precisely through the conveyor belt ends, it is preferable that the belt skiver mechanism have guide plates for leading or guiding the blades through the conveyor belt. The position of the guide plates is preferably selected in such a way that the conveyor belt can be moved through the guide plates with little clearance. So that the mechanism is usable with different conveyor belt thicknesses, at least one of the guide plates is adjustable relative to the position of the conveyor belt.
Appropriately, the blades are arranged behind the guide plates in the direction of motion of the conveyor belt relative to the belt skiver mechanism. Thus, it is ensured that the conveyor belt and blades move in a manner that is exactly aligned with the blade area. It is preferable that the guide plates are supported by means that ensure lateral alignment with the conveyor belt, such that forced guidance of the belt skiver mechanism and the conveyor belt is achieved.
Under a specific embodiment, it is intended that the conveyor belt is mounted in a stationary manner (particularly clamped in a support mechanism) and the belt skiver mechanism is movable.
Specifically, the belt skiver mechanism is disposed in a stationary control mechanism (particularly in one control mechanism), which forms one structural unit with the support mechanism. Thereby, a predefined relationship among the belt skiver mechanism, the stationary control mechanism and the support mechanism is achieved.
To move the belt skiver mechanism along the control mechanism, an actuator is preferably provided, having a mechanical advantage, particularly exhibiting the operation of a pinion gear that engages with the control mechanism with a gear rod or a perforated rod. The actuator may be operated by hand. In this respect, a crank handle is provided for the rotation of the pinion gear, whereby a reduction gear between the crank handle and the pinion gear is advantageously achieved.
It is to be understood that the relative motion of the belt skiver mechanism and the conveyor belt can be also be effected with other methods and/or devices. It is particularly contemplated that the belt skiver mechanism may be mounted in a stationary manner and that the conveyor belt is movable through the belt skiver mechanism.
Additional characteristics and features of the invention are represented in the claims, in the description of the figures and in the figures themselves, whereby it is observed that all individual characteristics and all combinations of individual characteristics represent additional embodiments under the invention.
These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.
In the figures, the invention is described on the basis of examples of embodiments, without being limited thereof. It shows:
For purposes of description herein, the terms “upper”, “lower”, “right”, “left”, “rear”, “front”, “vertical”, “horizontal” and derivatives thereof shall relate to the invention as oriented in
The following description of figures refers to the representation of
Conveyor belt 5 exhibits dimensions in accordance with the requirements of a particular application. The width of the conveyor belt 5 can be up to 2 meters, with a thickness of around 25 millimeters. For example, conveyor belt 5 may have a multilayer construction made out of rubber. Such conveyor belts 5 are typically quite heavy, and are therefore to be handled only with great physical effort.
In the typical method for interconnecting opposite ends of conveyor belt 5, the conveyor belt 5 is cut off in the area of both of its ends in a manner that is perpendicular to its running direction. The belt skiver mechanism 1 serves the purpose of forming recesses in the opposite faces of each belt end 4 by separating an upper surface layer 2 and a lower surface layer 3 from the ends of the conveyor belt 5, whereby separating the two surface layers 2 and 3 is effected in a processing step using the belt skiver mechanism 1.
The support mechanism 7 and the clamping mechanism 8 serve the purpose of positioning the end 4 of conveyor belt 5 in a stationary manner. The support mechanism 7 (mounted on a stationary basis) has a supporting plate 9 for the conveyor belt 5, which rests upon a base plate 10. An assembly portion 11 of the belt skiver mechanism 1 includes the stationary control mechanism 6 and the support mechanism 7. This assembly portion 11 is provided with various pins 12, which engage from the underside in special rods inserted in the base plate 10, so that supporting plates 9 of various thicknesses can be used according to the thickness of the particular conveyor belt 5. These supporting plates 9 are provided with an insertion chamfer 13, such that the conveyor belt 5 can be easily inserted between the support mechanism 7 and the clamping mechanism 8.
The support mechanism 7 and the stationary control mechanism 6 are reinforced by a tubular frame 14 along with struts 15 and 16 that are horizontally and vertically arranged on frame 14. In the horizontally arranged strut 15, the clamping mechanism 8 is mounted in a manner so that it is able to be set. The clamping mechanism 8 has a clamping bar 17 for clamping the conveyor belt end 4 between bar 17 and the clamping plate 9. Threaded rods 18 for setting the clamping bar 17 are mounted adjacent the two lateral ends of bar 17, and have nuts (not shown) that are mounted in the clamping bar 17 which work together with the threaded rods 18 when pivoted by means of crank handles 19.
The alignment mechanism 58 exhibits, for example, two pivoting connected bell cranks 60 and 61, which are pivotally connected with a spindle 63 by pins 62 to adjust the bell cranks 60 and 61. Spindle 63 is manually adjustable by means of a lever 64. The stopper 59 is detachably mounted on the bell crank 60. The bell crank 61 incorporates a trunnion mounting 65, which serves to attach the base plate 10 to the control lug 20.
The underside of base plate 10 has control lugs 20 that are arranged in spaced apart intervals, extend in the width direction of the conveyor belt 5, and incorporate a control shoe 21 portion of belt skiver mechanism 1 for separating surface layers 2 and 3 from the conveyor belt end 4. Thus, through control shoe 21, the belt skiver mechanism 1 is movable relative to the assembly unit 11.
The belt skiver mechanism 1 has a housing 22, which with control shoe 21 form a single assembly. The housing 22 incorporates an actuator (which is not individually illustrated) for moving the belt skiver mechanism 1 alongside the control mechanism 6. The actuator has a pinion 24 pivoting around an axis 23, which engages a rack or perforated rod portion of control mechanism 6.
Holes are inserted in the base plate 10 between the two control lugs 20, whereby a hole 25 is illustrated. To rotate the pinion 24, a crank handle 26 is provided, whereby a reduction gear (not shown) is effective between the crank handle 26 and the pinion 24 to provide mechanical advantage.
In the illustrated embodiment, conveyor belt 5 is clamped between support mechanism 7 and clamping mechanism 8, and the belt skiver mechanism 1 moves relative to such mechanisms.
On the side oriented toward support mechanism 7 and/or the clamping mechanism 8, the belt skiver mechanism 1 has two knife-forming blades 27 and 28. The lower blade 27 serves the purpose of separating the lower surface layer 3 on one side or face of the conveyor belt 5, and the other upper blade 28 serves the purpose of separating the upper surface layer 2 on the opposite side or face of the conveyor belt 5.
In the example of the illustrated embodiment, the lower blade 27 is mounted on the housing 22 of belt skiver mechanism 1 in a manner that is vertically adjustable, and is therefore bolted to housing 22 within the area of a cut or edge 29. A horizontally running section 30 of the lower knife-forming blade 27 follows edge 29, at which point, an additional section 31 of lower blade 27 follows, which is slanted diagonally downwardly. The cutting edge along sections 30 and 31 of the blade 27 is identified with the reference number 32. Cutting edge 32 runs, as is to be particularly taken from the presentation of
As is to be understood from the presentation of
With reference to the upper knife-forming blade 28, the housing 22 incorporates a base plate 35, which is provided with a vertical slotted hole 36. A clamping mechanism 37, which is able to be operated by means of a handle 38, allows for locking base plate 35 in place after shifting the same upward or downward in a vertical direction. Handle 38 has a clamping bevel thereon (which is not shown) and a pin 39, which is inserted through slotted hole 36 and into a clamping shoe 40, causing the clamping action between clamping shoe 40 and base plate 35. An additional base plate 41 is firmly connected in the area of the upper end of base plate 35′, and is provided with a corresponding tightener 42 with a handle 43 for operation along with a pin that is not shown. As is to be taken from the presentation in
The four sections of the upper blade 28 (
Moreover, an upper guide plate 49 is associated with upper blade 28, whose lower surface 50 contacts the upper surface of the conveyor belt 5 before the upper surface layer 2 of conveyor belt end 4 is severed or cut. A tightener 51, which is formed similar to the previously described tightener 37, has an upper guide plate 49 that is vertically adjustable without any further step. Tightener 51 has a handle identified with the reference number 52, a slotted hole 53, and a pin 54.
As it is to be taken from the presentation of
In operation, with the clamping bar 17 in a raised, open position, the conveyor belt 5, with its front end at the supporting plate 9, is pushed or inserted between the two guide plates 33 and 49 into a defined position against the alignment mechanism 58. Then, by operation of the crank handles 19, the clamping bar 17 is lowered and clamps the conveyor belt 5 against the supporting plate 9, with the upper horizontal surface of conveyor belt 5 positioned at the level of surface 34 of the lower guide plate 33. The alignment mechanisms 58 are then retracted. Subsequently, the belt skiver mechanism 1 will proceed by operation of the crank handle 26, whereby the two blades 27 and 28 contact the adjacent side edge of the conveyor belt 5 and commence cutting through the same along belt end 4. As belt skiver mechanism 1 travels over the entire width of the conveyor belt end 4, the upper surface layer 2 and the lower surface layer 3 are contemporaneously severed and/or separated from the conveyor belt 5.
It is to be understood that belt skiver mechanism 1 and supporting plate 9 can be removed from assembly unit 11, and another functional mechanism mounted between the control lugs 20, so that belt connectors 55 can be connected with respective belt end 4 after the surface layers 2 and 3 are removed from the conveyor belt 5. In such a case, a plurality of pin-forming projections 66, which extend above the base plate 10, serve the purpose of aligning the various belt connectors 55 relative to the base plate.
In the foregoing description, it will be readily appreciated by those skilled in the art that modifications may be made to the invention without departing from the concepts disclosed herein. Such modifications are to be considered as included in the following claims, unless these claims by their language expressly state otherwise.
Number | Date | Country | Kind |
---|---|---|---|
06009001 | Apr 2006 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
1307151 | Rowden et al. | Jun 1919 | A |
2706002 | Whittamore | Apr 1955 | A |
2734535 | Neubauer | Feb 1956 | A |
3336700 | Kuzmik | Aug 1967 | A |
4064775 | Larson | Dec 1977 | A |
4315450 | Pray | Feb 1982 | A |
4656910 | Peterson | Apr 1987 | A |
5486133 | Russell | Jan 1996 | A |
5676794 | Baley | Oct 1997 | A |
5771586 | Lotarski et al. | Jun 1998 | A |
5771587 | Herold | Jun 1998 | A |
5809822 | Butty | Sep 1998 | A |
5852877 | Lotarski et al. | Dec 1998 | A |
5865085 | Vollenweider | Feb 1999 | A |
5974935 | Willis et al. | Nov 1999 | A |
6751876 | Herold | Jun 2004 | B2 |
6774978 | Shin | Aug 2004 | B2 |
Number | Date | Country |
---|---|---|
4002116 | Aug 1990 | DE |
2227703 | Aug 1990 | GB |
2227703 | Aug 1990 | GB |
WO 9607517 | Mar 1996 | WO |
Number | Date | Country | |
---|---|---|---|
20070283796 A1 | Dec 2007 | US |