The present invention relates to grinding tools. More particularly, the present invention relates to a belt-type grinding tool configured to grind an object by bringing an endless grinding belt being driven to rotate into contact with the object.
A belt-type grinding tool has a drive pulley rotationally driven by a motor, a rotatable idlerr pulley, and an endless grinding belt wound around the drive pulley and the idlerr pulley and driven to rotate in response to the rotation of the drive pulley. The grinding tool is configured to grind an object by bringing the rotating endless grinding belt into contact with the object. A pulley support bar supporting the idlerr pulley is longitudinally slidably held by a tool body in which the drive pulley is provided, and urged forward by a spring provided in the tool body. Urging force of the spring applies a tension to the endless grinding belt wound around the drive pulley and the idlerr pulley.
The endless grinding belt is an expendable component and needs to be replaced when the belt has become worn to a certain extent as a result of performing grinding operation. In a replacement operation, usually, the pulley support bar is pushed in rearward against the urging force of the spring and held in a retracted position by a lock mechanism. In this state, a cover covering the drive pulley is removed, and removal and installation of an endless grinding belt is performed (Patent Literature 1).
In the above-described endless grinding belt replacement operation, however, the pulley support bar must be pushed in so as to further compress the spring, which has already been compressed to generate urging force in order to apply a tension to the endless grinding belt. Therefore, a relatively large force is required for the replacement operation. The endless grinding belt replacement operation may occasionally need to be performed many times a day, which is troublesome for the worker. Further, it is necessary to provide a lock mechanism or the like to hold the pulley support bar in the pushed-in position, which causes an increase in the number of component parts, resulting in a complicated assembly operation.
Accordingly, an object of the present invention is to solve the above-described problems of the conventional technique and to provide a belt-type grinding tool allowing an endless grinding belt replacement operation to be performed without requiring a large force.
The present invention provides a belt-type grinding tool including a tool body, a drive pulley provided in the tool body and rotationally driven by a motor, an idler pulley provided at a position separated forward from the drive pulley to stretch an endless grinding belt between the idler pulley and the drive pulley, a pulley support bar having a front end portion rotatably supporting the idler pulley, the pulley support bar extending rearward from the front end portion and being supported by the tool body, a spring urging the pulley support bar forward relative to the tool body, thereby causing the idler pulley supported by the pulley support bar to press the endless grinding belt forward to apply a tension to the endless grinding belt, and a spring support member movably attached to the tool body, the spring support member being movable between a first position where the spring support member supports the spring in such a manner that the spring is compressed between the spring support member and the pulley support bar to apply a tension to the endless grinding belt, and a second position where the spring support member is displaced from the first position to reduce the amount of compression of the spring to reduce the tension.
In this belt-type grinding tool, force required to retract the pulley support bar rearward is reduced by moving the spring support member to the second position; therefore, it becomes easy to retract the pulley support bar so as to slacken the endless grinding belt by removing tension from the endless grinding belt when replacing the endless grinding belt.
Preferably, the arrangement may be such that the spring support member when in the second position does not press the spring, so that the pulley support bar is movable rearwardly without compressing the spring.
Thus, when the spring support member is in the second position, the pulley support bar is not urged forward by the spring; therefore, the pulley support bar can be moved rearward even more easily. In addition, it becomes unnecessary to provide a lock mechanism for holding the pulley support bar in the rearward position. Accordingly, the number of component parts is reduced, and the assembly operation is facilitated.
Specifically, the arrangement may be as follows. The spring support member is pivotable about a pivot shaft provided on the tool body, so that the spring support member is movable between the first position and the second position by pivoting about the pivot shaft.
Thus, the spring support member is made pivotally movable to function as a cam, thereby making it possible to reduce force required to move the spring support member from the second position to the first position so as to compress the spring.
More specifically, the pivot shaft may be located at a position displaced from the longitudinal axis of the spring.
With the above-described structure, it becomes easy to move the spring-pressing surface of the spring support member sufficiently to increase and decrease the urging force of the spring even in a case where the pivotable angle range of the spring support member is limited.
Alternatively, the arrangement may be as follows. The spring support member is movable in a transverse direction crossing the longitudinal axis of the spring, so that the spring support member is movable between the first position and the second position by moving in the transverse direction.
Preferably, the arrangement may be as follows. The belt-type grinding tool further includes a cover attached to the spring support member. The tool body further has a top front opening for passage of an upper run portion of the endless grinding belt wound around the drive pulley and the idler pulley, a bottom front opening for passage of a lower run portion of the endless grinding belt, and a side opening opened contiguously with the top front opening and the bottom front opening to expose a side portion of the drive pulley. The cover covers the side opening when the spring support member is in the first position. When the spring support member is in the second position, the cover exposes the side opening to allow access to the drive pulley, thereby allowing the endless grinding belt to be mounted around and removed from the drive pulley through the side opening.
Thus, the spring support member and the cover are integrated into one unit, so that the operation of removing tension from the endless grinding belt and the operation of opening the cover to allow access to the drive pulley are completed with a single operation. Accordingly, the endless grinding belt replacement operation is further facilitated. In addition, when the spring support member is moved to the first position to allow the endless grinding belt to be driven to rotate, the drive pulley is covered with the cover simultaneously. Therefore, the endless grinding belt will never be driven to rotate with the drive pulley exposed, which reduces the danger of a worker's hand or the like being accidentally caught between the endless grinding belt being driven to rotate and the drive pulley.
More preferably, the arrangement may be as follows. The pulley support bar has a spring housing hole extending forward from a rear end surface of the pulley support bar and having a front end surface in the pulley support bar. The spring is accommodated in the spring housing hole such that a front end portion of the spring abuts against the front end surface of the spring housing hole.
With the above-described structure, a space capable of disposing the spring can be increased in the longitudinal direction; therefore, it becomes possible to use a relatively long spring. The longer the spring becomes, the easier it becomes to reduce the amount of change in urging force with respect to a change in the amount of compression of the spring. Accordingly, it is possible to reduce the change of urging force when the amount of compression of the spring changes due to a change in the circumferential length of the endless grinding belt as a result of stretching thereof, for example, and hence possible to reduce the change in tension applied to the endless grinding belt.
Preferably, the arrangement may be as follows. The belt-type grinding tool further includes a spring seat member engageable with a rear end portion of the spring, and the spring support member when in the first position engages the spring seat member to press the spring through the spring seat member.
Embodiments of the belt-type grinding tool according to the present invention will be explained below on the basis of the accompanying drawings.
A belt-type grinding tool 100 according to a first embodiment of the present invention has, as shown in
In the illustrated embodiment, the tool body 110 comprises a motor housing part 111 accommodating the air motor 102, a pulley housing part 112 accommodating the drive pulley 140, and a pulley support bar retaining part 113 extending forward from the pulley housing part 112 to support the pulley support bar 130. The pulley support bar retaining part 113 is provided with a bar housing hole 116 having a tubular sliding insert 150 inserted therein. The sliding insert 150 is secured to the pulley support bar retaining part 113 by a securing screw 192 screwed into a screw hole 118 extending through the pulley support bar retaining part 113 from a side surface thereof to the bar housing hole 116. The pulley support bar 130 is inserted into an inner bore 152 of the sliding insert 150, which has a smoothed surface, thereby being retained slidably in the longitudinal direction relative to the tool body 110. The pulley support bar 130 has a slot-shaped slide limiting hole 136 which is longitudinally extending and formed on a side surface of the pulley support bar 130. The pulley support bar retaining part 113 is provided with a positioning screw 194 inserted from the side surface thereof to extend into the slot-shaped slide limiting hole 136 of the pulley support bar 130 through a through-hole 154 in the sliding insert 150. The positioning screw 194 holds the pulley support bar 130 from rotating and also limits the longitudinal slidable range of the pulley support bar 130. The pulley support bar 130 is formed with a spring housing hole 138 extending forward from a rear end surface 134 thereof. The spring housing hole 138 is provided therein with a spring 160 for urging the pulley support bar 130 forwardly. The spring 160 has a front end portion 162 abutting against a front end surface 139 of the spring housing hole 138 and a rear end portion 164 extending rearward beyond the rear end surface 134 of the pulley support bar 130. The pulley support bar retaining part 113 has a spring support member housing space 122 rearward of the bar housing hole 116 to accommodate the spring support member 170 for supporting the spring 160 from a position rearward thereof. The spring support member 170 is installed pivotably about a pivot shaft 126 provided on the tool body 110, as will be explained below.
As shown in
As shown in
In the conventional belt-type grinding tools, usually, the cover is an independent, separate component, which is removed and reinstalled by the worker every time an endless grinding belt replacement operation is performed. In addition, the endless grinding belt can be driven accidentally with the cover removed; therefore, if the worker performs such an erroneous operation, the endless grinding belt may be rotationally driven with the drive pulley exposed. In contract thereto, the belt-type grinding tool 100 according to this embodiment need not remove the cover 180 during an endless grinding belt replacement operation because the cover 180 is of the openable-closable type. Moreover, the workload is reduced because the endless grinding belt 148 is detensioned and tensioned at the same time as the cover 180 is opened and closed, respectively. In addition, the cover 180 covers the drive pulley 140 when the spring support member 170 is in the first position and hence the endless grinding belt 148 is tensioned to be ready to drive. Therefore, the drive pulley 140 is not exposed when the endless grinding belt 148 is being driven. Accordingly, it is also possible to reduce the possibility of a worker's hand or the like being caught between the drive pulley 140 being driven and the endless grinding belt 148. It should be noted that although this embodiment is not provided with a mechanism for holding the closed cover 180 in the closed position, the cover 180 when closed may be locked by using a hook or the like, thereby more surely preventing the cover 180 from opening accidentally during work or the like. Further, the cover 180 need not necessarily be attached to the spring support member 170 so as to pivot together therewith but may be attached to the tool body 110 separately from the spring support member 170.
As shown in
The belt-type grinding tool according to the present invention need not further compress the spring having been compressed to apply a tension to the endless grinding belt, which has been conventionally required, when moving the pulley support bar rearward for an endless grinding belt replacement operation, but allows the pulley support bar to be retracted in a state where the spring is in an extended position and hence the urging force is weak, preferably in a state where the spring is in its natural length and hence there is no urging force acting on the pulley support bar. Accordingly, the pulley support bar can be operated with a very small force. In addition, if the grinding tool is configured such that the spring is allowed to extend to its natural length, it is unnecessary to provide a lock mechanism for holding the pulley support bar in a retracted position against the urging force of the spring. Therefore, the structure of the tool can be further simplified, and the number of component parts can be reduced. It is also possible to simplify the assembly operation. Further, because the space capable of disposing the spring can be increased in the longitudinal direction owing to the elimination of the lock mechanism and so forth, it is possible to use a spring longer than in the conventional grinding tools. Consequently, it is possible to reduce the amount of change in urging force with respect to a change in the amount of compression of the spring in a state where a predetermined tension is being applied to the endless grinding belt. Accordingly, the change in tension applied to the endless grinding belt can be suppressed to a relatively small extent even if the amount of compression of the spring changes due to a change in the circumferential length of the endless grinding belt as a result of stretching thereof, for example.
It should be noted that, although the foregoing embodiments show the spring support member 170 that pivots to move between the first position and the second position and the spring support members 270 and 370 that move laterally of the tool body to move between the first and second positions, the direction of movement of the spring support member is not limited to the above. For example, the spring support member may be configured to move in the longitudinal direction of the longitudinal axis of the spring. Further, the drive pulley may be driven by using an electric motor in place of an air motor.
Number | Date | Country | Kind |
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2013-039740 | Feb 2013 | JP | national |
The present application is a continuation of PCT/JP2014/055171 filed on Feb. 28, 2014, which claims priority to Japanese Application No. 2013-039740 filed on Feb. 28, 2013. The entire contents of these applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2014/055171 | Feb 2014 | US |
Child | 14835044 | US |