The present invention is directed to a belt/chain drive system used for power transmission employing dual helical load sharing, wherein during operational power transmission, paralleled belt/chain drive trains are evenly loaded.
Toothed belt/chain drive systems used for power transmission have several advantages over conventional gear train transmission systems in certain applications. Toothed belt/chain drive systems allow similar per stage speed increase/decrease ratios as convention gear trains. Toothed belt/chain drive systems permit greater separation of input and output shafts than gear-based systems. Furthermore, toothed belt/chain drive systems are usually lighter in weight and less expensive than gear-based systems as heavy gear box cases needed for precise gear alignment is not required. Since there is an inherent flexibility in both toothed belts and chains, toothed belt/chain drive systems are more tolerant of parallel input-output shaft misalignment. Therefore, toothed belt/chain drive systems generally require simpler, less expensive and less precise manufacture and assembly than gear trains.
Toothed belt/chain drive systems require that the ratio of the toothed belt/chain width to the diameter of the toothed drive wheel pulley/toothed driven wheel pulley be within certain limits, typically below about 1.5:1. If this ratio is exceeded, load sharing across the width of the toothed belt/chain deteriorates to such an extent that increasing the width of the toothed belt/chain adds nothing to the load bearing capacity of the toothed belt/chain. Therefore, if greater load is required, one cannot simply employ wider toothed belts/chains and pulleys. To increase load capacity, one must increase pulley diameters to permit wider, and therefore stronger, toothed belts/chains, while keeping the width to diameter ratio below the above discussed value. Ideally, one would like to increase the power or the load transmission capacity of a toothed belt/chain drive system by adding more parallel toothed belts/chains. However, providing even load sharing among multiple parallel toothed belt/chain drive trains is problematic due to inherent variations in toothed belt/chain lengths, uneven stretch and uneven chain link or belt tooth wear. Likewise, manufacturing tolerances in the manufacture of drive wheels, driven wheels and the toothed belts or chains lead to uneven load sharing problems. These problems would result in one or more of the multiple toothed belt/chain drives being loaded higher than the design load with premature failure due to excessive load or wear.
A similar problem arises in gear transmissions if one mounts multiple drive gears on a common drive shaft and multiple driven gears on a common driven shaft in order to obtain increased load transmission. Due to manufacturing tolerances, multiple gears on a drive shaft are not likely to be perfectly aligned with multiple gears on a driven shaft. There is uneven loading on mating drive and driven gears. This problem in prior art gear transmissions was first solved by the present inventor as disclosed in U.S. Pat. No. 5,927,147 to Morrow titled Power Sharing Gear Sets, the entire disclosure of which is incorporated by reference herein. U.S. Pat. No. 5,927,147 is directed to a gear transmission wherein pairs of helical gears (a helical gear being a gear having a helical cut on the outer diameter of the gear) are mounted on a drive shaft for rotation by the drive shaft and axial movement on the drive shaft. The pairs of helical gears mounted on the drive shaft engage corresponding pairs of helical gears mounted on a driven shaft for rotating the driven shaft and for axial movement on the driven shaft. U.S. Pat. No. 5,927,147 achieves even load sharing amongst engaging gears. U.S. Pat. No. 5,927,147 does not include the use of helical cut splines on the drive and driven shafts.
It is an object of the present invention to provide even load sharing among multiple parallel belt/chain drive trains.
It is another object of the present invention to provide a belt/chain drive system that can transmit high torque when design considerations in the intended operating environment of the belt/chain drive system limits the diameter of the drive wheel pulleys/driven wheel pulleys.
It is a further object of the present invention to provide a belt/chain drive system having pairs of drive wheels mounted on a spline helical cut drive shaft and pairs of corresponding driven wheels mounted on a spline helical cut driven shaft with a closed loop belt/chain engaging the outer diameter of each corresponding drive wheel and driven wheel of each pair for transmitting rotational power from each drive wheel to a respective driven wheel. During operational power transmission, each drive wheel and each driven wheel and the respective closed loop belt/chain is evenly loaded. Such even loading is attained without the need for precise manufacturing tolerances. Such even loading is attained by a mechanical design that is industrially practical and cost effective to manufacture.
It is yet another object of the present invention to provide a belt/chain drive system wherein the even loading of drive wheels and driven wheels mounted on a spline helical cut drive shaft and a spline helical cut driven shaft and respective closed loop belts/chains results in reduced wear on the drive wheels and driven wheels and respective closed loop belts/chains, thus greatly extending periods between scheduled maintenance and down time for repair.
These and other objects of the present invention will become apparent from the following description and claims read in conjunction with the drawings.
The present invention is directed to a belt/chain drive system having pairs of drive wheels, preferably toothed drive wheels, or sprockets mounted on a spline helical cut drive shaft and pairs of driven wheels, preferably toothed driven wheels, or sprockets mounted on a parallel spline helical cut driven shaft with a respective closed loop belt/chain engaging an outer diameter of each drive wheel and an outer diameter of each driven wheel for transmitting rotational power from each respective drive wheel to each respective driven wheel. In operation, the present invention achieves even load sharing among each respective drive wheel and driven wheel and the corresponding closed looped belt/chain.
The closed loop belt/chain will cause the spline helical cut driven shaft to rotate in the same direction as rotation of the spline helical cut drive shaft.
In the present invention, the term belt/chain means a belt, preferably a toothed belt, or a chain or a band or a similar device which transmits power or torque from a drive wheel, preferably a toothed drive wheel, or sprocket on a drive shaft to a driven wheel, preferably a toothed driven wheel, or sprocket on a driven shaft. The term drive wheel includes a sprocket or similar device and the term driven wheel includes a sprocket or similar device.
In accordance with the present invention, a helical cut spline on the inner diameter of each drive wheel engages a matching helical cut spline on the outer diameter of the drive shaft. A helical cut spline on the inner diameter of each driven wheel engages a matching helical cut spline on the outer diameter of the driven shaft. The angle and the sense or hand of the helical cut spline on the inner diameter of a drive wheel is equal to or the same as the angle and the sense or hand of the helical cut spline on the outer diameter of the drive shaft engaged by the helical cut spline on the inner diameter of the respective drive wheel. The angle and the sense or hand of the helical cut spline on the inner diameter of a driven wheel is equal to or the same as the angle or sense or hand of the spline helical cut on the outer diameter of the driven shaft engaged by the helical cut spline on the inner diameter of the respective driven wheel.
The angle of helical cut spline on the inner diameter of corresponding drive wheels and corresponding driven wheels is the same but of opposite sense or hand.
The drive wheels are mounted on the spline helical cut drive shaft for rotation by the drive shaft. The drive wheels are also mounted on the spline helical cut drive shaft for axial movement on the spline helical cut drive shaft. The driven wheels are mounted on the spline helical cut driven shaft for rotating the spline helical cut driven shaft in response to rotation of the drive wheels and the engagement of the outer diameter of respective drive wheels and respective driven wheels with a respective closed loop belt/chain. The driven wheels are also mounted on the spline helical cut driven shaft for axial movement on the spline helical cut driven shaft.
In one embodiment of the present invention, the spline helical cut drive shaft is rotated in the counter-clockwise direction. The angles of the helical cut on the inner diameter of the drive wheels mounted on the spline helical cut drive shaft have an opposite hand on adjacent drive wheels of a drive wheel pair such that adjacent drive wheels of a drive wheel pair are pushed together in the axial direction due to axial thrust caused by counter-clockwise rotation of the spline helical cut drive shaft. The angle of the helical cut on the inner diameter of the driven wheels mounted on the spline helical cut driven shaft have an opposite hand on adjacent driven wheels of a driven wheel pair such that the adjacent driven wheels of a driven wheel pair separate and spread by movement of each driven wheel in the driven wheel pair in opposite axial directions due to axial thrust resulting from counter-clockwise rotation of the spline helical cut driven shaft caused by the engaging the closed loop belt/chain. In one embodiment of the present invention, there can be one pair of drive wheels mounted on the spline helical cut drive shaft and one pair of driven wheels mounted on the spline helical cut driven shaft.
In another embodiment of the present invention, due to manufacturing tolerances of the drive and driven wheels and inherent variations in the belts/chains, upon the start of counter-clockwise rotation of the spline helical cut drive shaft, if there are more than one pair of drive wheels/driven wheels, one pair of drive wheels on the spline helical cut drive shaft will establish contact with the corresponding belts/chains and begin transmitting torsional load to a corresponding engaging driven wheel pair on the spline helical cut driven shaft and establish axial thrust forces due to the torsional loading prior to another drive wheel/driven wheel pair so engaging. This first pair of drive wheels on the spline helical cut drive shaft are pushed together in the axial direction due to axial thrust caused by the counter-clockwise rotation of the spline helical cut drive shaft. The first pair of driven wheels on the spline helical cut driven shaft, which mate with corresponding belts/chains, start to spread with each adjacent driven wheel of the driven wheel pair moving axially on the spline helical cut driven shaft in opposite directions. Due to the spreading of this pair of driven wheels on the spline helical cut driven shaft, there is no immediate rotation of this pair of driven wheels on the spline helical cut driven shaft and no loading of the spline helical drive shaft.
Continued counter-clockwise rotation of the spline helical cut drive shaft causes a second pair of drive wheels on the spline helical cut drive shaft to establish contact with the corresponding belts/chains. The pair of drive wheels/driven wheels that is the second to engage with corresponding belts/chains is a function of inherent variations and the manufacturing tolerances. The pair of drive wheels on the spline helical cut drive shaft of this second set of drive wheel/driven wheel pairs are pushed together in the axial direction of the spline helical cut drive shaft due to axial thrust caused by the counter-clockwise rotation of the spline helical cut drive shaft. The pair of driven wheels on the spline helical cut driven shaft of this second set of drive wheel/driven wheel pairs start to spread and separate in the axial direction in the manner previously described.
Again, due to the spreading of the pair of the driven wheels on the spline helical cut driven shaft, there is no immediate rotation of the driven wheels on the spline helical cut driven shaft and no appreciable loading of the spline helical cut drive shaft.
In accordance with the present invention, there can be multiple pairs of drive wheels mounted on the spline helical cut drive shaft and corresponding multiple pairs of driven wheels mounted on the spline helical cut driven shaft.
Counter-clockwise rotation of the spline helical cut drive shaft continues until all pairs of drive wheels/driven wheels on the spline helical cut drive shaft and spline helical cut driven shaft engage with corresponding belts/chains, adjacent drive wheels of all pairs of drive wheels on the spline helical cut drive shaft are pushed together in the axial direction of the spline helical cut drive shaft, adjacent driven wheels of all pairs of driven wheels on the spline helical cut driven shaft start to spread in the axial direction of the spline helical cut driven shaft, and the two outermost driven wheels on the spline helical cut driven shaft are forced by this spreading against retainer members on the spline helical cut driven shaft. The counter-clockwise rotation of the spline helical cut drive shaft then becomes loaded and starts counter-clockwise rotation of the spline helical cut driven shaft. The driven wheels pairs on the spline helical cut driven shaft adjust their separation to balance load and the drive wheel pairs on the spline helical cut drive shaft center themselves with their corresponding engaging belts/chains to balance load transmission.
The system is self balancing and there is even load sharing amongst all the drive wheels and driven wheels and corresponding belts/chains. It will be appreciated that the amount of axial movement of the drive and driven wheels on their respective shafts is small compared to the dimensions of the wheels and lengths of toothed belts/chains. Nonetheless, the axial movement of the drive wheel and its corresponding driven wheel required for load sharing are in opposite directions, and would force a misalignment of a toothed belt, were that belt axially fixed on the drive and driven wheels. In practice, the width of the toothed portion of a toothed wheel is greater than the width of a toothed belt, and hence allows the toothed belt to slide axially on the toothed drive and driven wheels thereby allowing the required relative axial movement between the drive and driven wheels on their respective shafts without causing misalignment of the toothed belt. For a roller chain drive system, the chain is axially fixed by the teeth on the drive and driven wheels or sprockets. However, in practice, roller chains have sufficient flexibility in the axial direction to accommodate the minor relative axial movement of the drive and driven wheels or sprockets required for load sharing.
It will be appreciated that, in accordance with the present invention, the spline helical cut drive shaft can be rotated in the clockwise direction and the spline helical cut driven shaft then rotates in the clockwise direction. It will be further appreciated that, in accordance with the present invention, the adjacent drive wheel of each pair of drive wheels mounted on the spline helical cut drive shaft can separate and spread in the axial direction of the spline helical cut drive shaft and the adjacent driven wheels of each pair of driven wheels mounted on the spline helical cut driven shaft can be pushed together in the axial direction of the spline helical cut driven shaft. The principle of operation, in accordance with the present invention, would be the same.
In the drawings forming part hereof:
In order to provide a more complete understanding of the present invention and an appreciation of its advantages, a detailed description of preferred embodiments is now provided with reference to the drawings.
The present invention will be described in the following description with reference to a closed loop belt having teeth on the interior surface of the belt engaging teeth on the outer diameter of a toothed drive wheel and teeth on the outer diameter of a toothed driven wheel. It will be appreciated that the toothed belt could be a chain having chain links engaging teeth on an outer diameter of a toothed drive wheel and teeth on the outer diameter of a toothed driven wheel. Likewise, the toothed belt used in the present invention could be a band or similar device having teeth or a similar device engaging teeth on the outer diameter of a toothed drive wheel and teeth on an outer diameter of a toothed driven wheel. Furthermore, one skilled in the art could provide devices, other than teeth, on the outer diameter of drive wheels and driven wheels to engage a belt/chain for power transmission from a drive wheel to a driven wheel. Likewise, one skilled in the art could provide devices, other than teeth, on a belt or band or similar device for engaging the outer diameter of a drive wheel and a driven wheel.
With reference to
Spline helical cut drive shaft 20 is split into two parts 20a and 20b, for the purpose of assembly of the drive wheel train. That is, since the helical cut splines 40 and 41 on drive shaft part 20a are of opposite sense or hand, one cannot install drive wheels 21a and 21b having a helical cut spline on the inner diameter from the same end. Drive wheel 21a must be installed from end 10 of drive shaft part 20a and drive wheel 21b must be installed from end 10a. Likewise, drive wheel 22a must be installed on drive shaft part 20b from end 11a and drive wheel 22b must be installed from end 11. A like situation exists for driven shaft 30, where the shaft must be split into two shaft parts 30a and 30b for assembly purposes. It is appreciate by one skilled in the art that if additional pairs of drive wheels and corresponding driven wheels are needed, those additional drive wheels/driven wheels would be mounted on additional shaft parts joined by spline sleeves to the existing shaft parts, again to allow assembly of the additional pairs of drive wheels/driven wheels, for the same reason as described above.
In the drawing figures, like part numbers correspond to like parts.
Mounted on spline helical cut drive shaft 20 for rotation by the drive shaft are a first pair of drive wheels 25 comprising first drive wheel half 21a and second drive wheel half 21b. Also mounted on spline helical cut drive shaft 20 for rotation by the drive shaft are a second pair of wheel drive wheels 26 comprising first drive wheel half 22a and second drive wheel half 22b. The first and second pairs of drive wheels 25, 26 are also mounted on spline helical cut drive shaft 20 for axial movement on spline helical cut drive shaft 20 in the axial direction of spline helical cut drive shaft 20. In accordance with the present invention, more than two pairs of drive wheels could be mounted on spline helical cut drive shaft 20 for rotation by the drive shaft or one pair of drive wheels could be mounted on spline helical cut drive shaft 20 for rotation by the drive shaft.
Mounted on spline helical cut driven shaft 30 for rotating the driven shaft are a first pair of driven wheels 35 comprising a first driven wheel half 31a and a second driven wheel half 31b. Also mounted on spline helical cut driven shaft 30 for rotating the driven shaft are a second pair of driven wheels 36 comprising a first driven wheel half 32a and a second driven wheel half 32b. The first and second pairs of driven wheels 35, 36 are also mounted on spline helical cut driven shaft 30 for axial movement on spline helical cut driven shaft 30 in the axial direction of spline helical cut driven shaft 30. In accordance with the present invention, more than two pairs of driven wheels could be mounted on spline helical cut driven shaft 30 for rotating spline helical cut driven shaft 30 or one pair of driven wheels could be mounted on spline helical cut driven shaft 30 for rotating the driven shaft.
Pair of drive wheels 25 corresponding to pair of driven wheels 35 forms a first set of drive wheels/driven wheels. Pair of drive wheels 26 corresponding to pair of driven wheels 36 forms a second set of drive wheels/driven wheels. Thus, a set of drive wheels/driven wheels comprises a pair of drive wheels mounted on the spline helical cut drive shaft corresponding to a pair of driven wheels mounted on the spline helical cut driven shaft. It will be understood that the illustration of two sets of paired drive wheels/driven wheels in the embodiment of
In the present invention, each drive wheel half and each driven wheel half is a cylindrical type member. See
In accordance with the present invention, the helical cut spline on the inner diameter of each drive wheel half and each driven wheel half engages the helical cut spline on the outer diameter of the drive or driven shaft.
In one embodiment of the present invention, with reference to drive wheel pair 25, 35, drive wheel pair 25 comprising drive wheel half 21a and drive wheel half 21b, each have a helical cut spline on the inner diameter at the same angle but in the opposite sense or hand to one another. The inner diameter helical cut spline of drive wheel half 21a engages helical cut spline 40 on the outer diameter of spline helical cut drive shaft 20. The inner diameter helical cut spline of drive wheel half 21b engages helical cut spline 41 on the outer diameter of spline helical cut drive shaft 20. In this embodiment of the present invention, helical cut spline 40 and helical cut spline 41 on the outer diameter of spline helical cut drive shaft 20 would have the same angle but in the opposite sense or hand to one another.
In this embodiment of the present invention, the angle of the inner diameter helical cut spline of drive wheel half 21a would be the same as the angle of the helical cut spline 40 on the outer diameter of spline helical cut drive shaft 20. The angle of the inner diameter helical cut spline of drive wheel half 21b would be the same angle as the angle of the helical cut spline 41 on the outer diameter of spline helical cut drive shaft 20.
Counter-clockwise rotation of spline helical cut drive shaft 20 will result in an axial thrust on drive wheel half 21a and drive wheel half 21b of drive wheel pair 25 of the first set of drive wheel/driven wheels to be directed inward pushing drive wheel half 21a and drive wheel half 21b toward one another tightly together in the axial direction of spline helical cut drive shaft 20. It will be appreciated by one skilled in the art that the inner diameter helical cut spline on drive wheel half 21a and drive wheel half 21b will enable drive wheel half 21a to move in the axial direction on helical cut spline 40 on the outer diameter of spline helical cut drive shaft 20 and will enable drive wheel half 21b to move in the axial direction on helical cut spline 41 on the outer diameter of spline helical cut drive shaft 20.
With further reference to driven wheel pair 35, driven wheel pair 35 comprising driven wheel half 31a and driven wheel half 31b, each have a helical cut spline on the inner diameter at the same angle but in the opposite sense or hand to one another. The inner diameter helical cut spline of driven wheel half 31a engages helical cut spline 50 on the outer diameter of spline helical cut driven shaft 30. The inner diameter helical cut spline on driven wheel half 31b engages helical cut spline 51 on the outer diameter of spline helical cut driven shaft 30. In this embodiment of the present invention, helical cut spline 50 and helical cut spline 51 on the outer diameter of spline helical cut driven shaft 30 would have the same angle but in the opposite sense or hand to one another.
In this embodiment of the present invention, the angle of the inner diameter helical cut spline of driven wheel half 31a would be the same angle as the angle of the helical cut spline 50 on the outer diameter of spline helical cut driven shaft 30. The angle of the inner diameter helical cut spline of driven wheel half 31b would be the same as the angle of the helical cut spline 51 on the outer diameter of spline helical cut driven shaft 30.
In this embodiment of the present invention, the angle of the inner diameter helical cut spline of drive wheel half 21a is the same as the angle of the inner diameter helical cut spline on driven wheel half 31a, but of opposite sense or hand. The angle of the inner diameter helical cut spline of drive wheel half 21b is the same as the angle of the inner diameter helical cut spline on driven wheel half 31b, but of opposite sense or hand.
Counter-clockwise rotation of spline helical cut drive shaft 20 and thus counter-clockwise rotation of drive wheel half 21a and drive wheel half 21b will cause counter-clockwise rotation of closed loop toothed belt 55a and closed loop toothed belt 55b and thus counter-clockwise rotation of driven wheel half 31a and driven wheel half 31b such that driven wheel half 31a and driven wheel half 31b separate with respect to one another in the axial direction of spline helical cut driven shaft 30. It will be appreciated by one skilled in the art that the inner diameter helical cut splines on driven wheel half 31a and driven wheel half 31b will enable driven wheel half 31a to move in the axial direction on helical cut spline 50 on the outer diameter of spline helical cut driven shaft 30 and will enable driven wheel half 31b to move in the axial direction on helical cut spline 51 on the outer diameter of spline helical cut driven shaft 30.
In the described embodiment, counter-clockwise rotation of spline helical cut drive shaft 20 will eventually cause counter-clockwise rotation of spline helical cut driven shaft 30.
In accordance with another embodiment of the present invention (not illustrated), spline helical cut drive shaft 20 could be rotated in the clockwise direction establishing axial thrusts which cause drive wheel halves 21a and 21b to separate in the axial direction of spline helical cut drive shaft 20 and driven wheel halves 31a and 31b to be pushed together in the axial direction of spline helical cut driven shaft 30. It will also be apparent to one skilled in the art that the sense or hand of the helical cuts on the inner diameter of drive wheel halves 21a, 21b and driven wheel halves 31a, 31b could be reversed or made opposite and the spline helical cuts 40, 41 on the spline helical cut drive shaft 20 and the spline helical cuts 50, 51 on the spline helical cut driven shaft 30 could be reversed or made opposite and the described principle of operation, in accordance with the present invention, would apply.
The foregoing description with respect to the first set of drive wheels/driven wheels comprising pair of drive wheels 25 and pair of driven wheels 35 applies to the second set of drive wheels/driven wheels comprising pair of drive wheels 26 and pair of driven wheels 36. One skilled in the art can employ as many sets of drive wheels/driven wheels as would be determined by the design requirements of the intended application.
With yet further reference to the drawings, it will be appreciated by one skilled in the art that the outer diameter of the drive wheels on the spline helical cut drive shaft 20 is larger than the outer diameter of the driven wheels on the spline helical cut driven shaft 30. Thus, the embodiment of the present invention illustrated in the drawings is a step up belt/chain drive system. It will be further appreciated by one skilled in the art that the outer diameter of the drive wheels on the spline helical cut drive shaft 20 could be smaller than the outer diameter of the driven wheels on the spline helical cut driven shaft 30, with this embodiment of the present invention (not illustrated) being a step down belt/chain drive system. As illustrated, the outer diameter of all drive wheels on the spline helical cut drive shaft is the same and the outer diameter of all driven wheels on the spline helical cut driven shaft is the same.
The helical cut splines could be provided on the outer diameter of the spline helical cut drive shaft and spline helical cut driven shaft when the drive shaft/driven shaft are being machined. One skilled in the art could devise other ways to provide the helical cut splines on the outer diameter of the spline helical cut drive shaft and spline helical cut driven shaft. The helical cut spline on the inner diameter of the cylindrical type member drive wheels/driven wheels could be provided when the drive wheels/driven wheels are machined. One skilled in the art could devise other ways to provide the helical cut spline on the inner diameter of the cylindrical type member drive wheels/driven wheels.
With reference to
In the embodiment of the present invention schematically illustrated in
With reference to
The axial length of each cylindrical flange bearing member 62 would be selected based upon load bearing requirements of the belt/chain drive system. However, at a minimum, the length of member 62 would be chosen to be sufficient to maintain the inner diameter helical cut spline on the respective drive wheel halves 21a, 21b, 22a, 22b in full engagement with the respective helical cut splines 40, 41, 42, 43 on the outer diameter of spline helical cut drive shaft 20. Likewise, the axial length of each cylindrical flange bearing member 62 for the driven wheel halves would be chosen from load bearing considerations, however, at a minimum would be chosen to maintain the inner diameter helical cut spline on the respective driven wheel halves 31a, 31b, 32a, 32b in full engagement with the respective helical cut splines 50, 51, 52, 53 on the outer diameter of spline helical cut driven shaft 30.
It will be appreciated that one skilled in the art could provide bearing housings for supporting cylindrical flange being members 62 and for maintaining the alignment of spline helical cut drive shaft 20 and spline helical cut driven shaft 30.
With reference to the embodiment of the present invention illustrated in
Spline helical cut drive shaft 20 and spline helical cut driven shaft 30 are mounted (not illustrated) so that they remain parallel to one another and so that they do not move in their respective axial directions in response to forces established by rotation of the respective shafts and rotation of respective drive wheel halves and driven wheel halves.
With reference to the embodiment of the present invention illustrated in
Operation of the belt/chain drive system, in accordance with the present invention, will now be explained in conjunction with
Rotation of spline helical cut drive shaft 20 is started in the counter-clockwise direction in the embodiment of the present invention schematically illustrated in
Due to inherent variations and manufacturing tolerances and continued counter-clockwise rotation of spline helical cut drive shaft 20, the second set of drive wheels/driven wheels 25, 35 will begin to engage via closed loop toothed belts 55a, 55b and driven wheel half 31a and driven wheel half 31b will begin to separate in the axial direction on spline helical cut driven shaft 30 due to axial thrusts. Drive wheel half 21a and drive wheel half 21b will begin to be pushed together in the axial direction on spline helical cut drive shaft 20.
Inherent variations and manufacturing tolerances will continue to permit counter-clockwise rotation of spline helical cut drive shaft 20 without loading of the spline helical cut drive shaft 20 and without rotation of spline helical cut driven shaft 30 due to the continued spreading of the pairs of driven wheel halves until such time that retaining rings 58a, 58b on spline helical cut driven shaft 30 stop the axial spreading of the pairs of driven wheels by abutment with force of cylindrical flange bearing member 62 on driven wheel half 31a with retaining ring 58a and abutment with force of cylindrical flange bearing member 62 on driven wheel half 32b with retaining ring 58b and by cylindrical flange bearing members 62 on adjacent driven wheel half 31b and driven wheel half 32a being in abutment with force with thrust bearings 65a, 65b on spline helical cut driven shaft 30. This is illustrated in
The function of thrust bearings 63 and 64 is as follows. Under loading, adjacent drive wheel half 21a and drive wheel 21b push towards one another with significant force. Likewise adjacent drive wheel half 22a and drive wheel half 22b push towards one another with significant force. For load balancing to occur the drive wheel pair 21a and 21b must be able to move, as a pair, axially on drive shaft 20 to center with respect to closed loop toothed belts 55a, 55b. Since the drive wheels 22a and 21b are mounted, on shaft 20 via helical splines of opposite hand or sense, as the drive wheel pair 21a and 21b move axially along shaft 20, drive wheel 21a will rotate in the opposite direction as drive wheel 21b. Thrust bearing 63 allows the drive wheel pair 21a and 21b, which are forcefully pushing together, to rotate relative to one another. If there were no accommodation for this relative rotation, the drive wheel pair 22a and 21b would act as a single wheel, and would be unable to move axially along shaft 20, being locked in place by their opposite hand helical splines. Thrust bearing 64 functions similarly for drive wheel pair 22a and 22b.
The design permits spline helical drive shaft 20 to continue to rotate in the counter-clockwise direction in the unloaded condition until all sets of drive wheels/driven wheels engage via closed loop toothed belts and spreading of all pairs of driven wheel halves starts in the axial direction of spline helical cut driven shaft 30 without loading and rotation of the spline helical cut driven shaft 30. That is, retaining rings 58a and 58b are located on spline helical cut driven shaft 30 to provide sufficient axial play or axial distance so that all pairs of driven wheel halves of all drive wheel/driven wheel sets have begun to separate in the axial direction of spline helical driven shaft 30 prior to cylindrical flange bearing member 62 of outermost driven wheel half 31a being abutted with force against retaining ring 58a and cylindrical flange bearing member 62 of outermost driven wheel half 32b being abutted with force against retaining ring 58b. With this continued rotation of drive shaft 20, driven wheels 31b and 32a are pushed toward one another. Between driven wheels 31b and 32a is spline sleeve 69, and bearing members 62 of driven wheels 31b and 32a abut spline sleeve 69, as driven wheels 31b and 32a forcibly push towards one another. Between bearing member 62 of driven wheel 31b and spline sleeve 69 is a thrust bearing 65a. Between bearing member 62 of driven wheel 32a and spline sleeve 69 is a thrust bearing 65b. Thrust bearings 65a and 65b allow the relative rotation between driven wheels 31b and 32a to allow axial movement of the driven wheels 31b and 32a necessary for load sharing. Spline sleeve 69 provides the compressional connection between driven wheels 31b and 32a. At the time retaining rings 58a and 58b prevent any further total axial spreading of the pairs of driven wheel pairs, loading of the spline helical cut drive shaft 20 and rotation of spline helical cut driven shaft 30 begin. The distance of the axial spreading between driven wheel halves of the pairs of driven wheel halves can still change relative to one another to balance load which will hereinafter be discussed.
The unloaded counter-clockwise rotation of spline helical drive shaft 20 continues until all the play or axial movement of driven wheel halves of the pairs of driven wheel halves permitted by the positioning of the retaining rings 58a, 58b on spline helical driven shaft 30 is taken up. When the driven wheel halves on the spline helical driven shaft 30 are bearing with force against one another and against the retaining rings, all driven wheel halves are engaged and loaded via closed loop toothed belts as hereinafter discussed and rotation of the spline helical cut driven shaft begins.
Since the thrust causing axial spreading of the pairs of driven wheel halves is directly proportional to the load carried by each pair, any imbalance in load results in a thrust imbalance between the pairs of drive wheel halves. That is, the pair of driven wheel halves which is experiencing the heavier load will start to spread further. Since the retaining rings will not allow any additional total axial spreading of the pairs of driven wheel halves on the spline helical cut driven shaft, the spreading of the heavier loaded pair of driven wheel halves cause other pairs of driven wheel halves on the spline helical cut driven shaft to be pushed toward one another reducing their axial separation, which increases their load share and thereby rebalances the load. Since all the driven wheel halves of pairs of driven wheel halves on the spline helical cut driven shaft are allowed to move freely and interact with one another, there is a net thrust from only the driven wheel half at each end of the spline helical cut driven shaft. The thrust of the other driven wheel halves is balanced by the opposite thrust of adjacent driven wheel halves.
Just as the driven wheel halves must be free to move axially on the spline helical cut driven shaft, the drive wheel halves must be free to move axially on the spline helical cut drive shaft.
As previously discussed, the counter-clockwise rotation of spline helical cut drive shaft 20 in the illustrated embodiment results in pairs of drive wheels 21a, 21b and 22a, 22b to be pushed tightly together in the axial direction of spline helical cut drive shaft 20. However, the pairs of drive wheels pushed tightly together must be free to move axially on the spline helical cut drive shaft 20. Due to inherent variations and differences in manufacturing tolerances, the pairs of driven wheel halves on the spline helical cut driven shaft do not spread equally in the axial direction of the spline helical cut driven shaft. This uneven spreading of the pairs of driven wheel halves results in an unbalanced load on one side or the other of the pairs of drive wheel halves which causes the pairs of drive wheel halves pushed tightly together to move axially along the spline helical cut drive shaft to “center” themselves with respect to respective closed loop toothed belts and with respect to respective pairs of driven wheels to achieve balanced load.
The foregoing described interaction between the pairs of drive wheel halves on the spline helical cut drive shaft and the pairs of driven wheel halves on the spline helical cut driven shaft results in automatic balancing of load between all pairs of drive wheel halves and driven wheel halves engaging via closed looped toothed belts.
In the embodiment described, retaining rings 58a, 58b fixed on spline helical cut driven shaft 30 must permit for sufficient play or axial movement of the pairs of driven wheel halves on spline helical cut driven shaft 30 so that all pairs of driven wheel halves mounted on spline helical cut driven shaft 30 spread prior to retaining rings 58a, 58b preventing additional total axial spreading of the pairs of driven wheel halves on spline helical cut driven shaft 30 and thus load being transmitted from spline helical cut drive shaft 20 via engaging closed loop toothed belts to spline helical cut driven shaft 30.
This distance of the axial spreading of the pairs of driven wheel halves illustrated in
As previously discussed, the width of the toothed portion of the toothed drive/driven wheels is greater than the width of the closed loop toothed belt. This allows the closed looped toothed belt to slide axially on the toothed drive/driven wheels thereby allowing the required small relative axial movement between the drive and driven wheels on their respective shafts without causing misalignment of the closed loop toothed belt. In an embodiment of the present invention using a closed loop chain (not illustrated), the chain can be axially fixed by the teeth on the drive and driven wheels. The closed loop chains have sufficient flexibility in the axial direction to accommodate the small relative axial movement of the drive and driven wheels on their respective shafts required for even load sharing.
It will be understood that the embodiment of the present invention described in conjunction with
The preferred embodiment of the present invention is shown in
The same arrangement described with respect to the spline helical cut drive shaft 20 of
The arrangement described with respect to
With reference to the embodiment of the present invention illustrated in
With reference to the embodiment of the present invention illustrated in
In an alternative embodiment of the present invention, if there is only one set of drive/driven wheels, i.e., one pair of drive wheels and one pair of driven wheels, each driven wheel half can be mounted on the driven shaft at a spaced apart fixed location. The driven wheel halves could be, e.g., welded on the driven shaft at a spaced apart location opposite to the drive wheel halves. In this embodiment of the present invention, the driven shaft would not have to be a spline helical cut driven shaft. The drive wheel halves of the one pair of drive wheel halves would be mounted on a spline helical cut drive shaft for axial movement on the spline helical cut drive shaft toward one another and operate as previously described to achieve balanced load transmission. It will be apparent that if rotation of the spline helical cut drive shaft and spline helical cut driven shaft were reversed, the one pair of drive wheel halves could be mounted on the drive shaft at a spaced apart fixed location and the one pair of driven wheel halves could be mounted on a spline helical cut driven shaft for axial movement toward one another.
As previously discussed with respect to the embodiment of
Upon counter-clockwise rotation of spline helical drive shaft 20 of the embodiment of
Mounted on spline helical cut driven shaft 30 for rotating the driven shaft are a first pair 35 of driven wheels and a second pair 36 of driven wheels. First pair 35 of driven wheels comprises driven wheel half 31a and driven wheel half 31b. The inner diameter of driven wheel half 31a and driven wheel half 31b have a helical cut spline at the same angle and the same sense or hand. Second pair 36 of driven wheels comprises driven wheel half 32a and driven wheel half 32b. The inner diameter of driven wheel half 31a and driven wheel half 31b have a helical cut spline at the same angle and the same sense or hand. The angle and the sense or hand of the helical cut spline on the inner diameter of driven wheel halves 31a, 31b is the same angle as, but opposite in sense or hand, with respect to the helical cut spline on the inner diameter of driven wheel halves 32a, 32b.
In one embodiment of the present invention schematically illustrated in
In one embodiment, cylindrical sleeve 90 would have a helical cut spline on an inner diameter having the same angle and the same sense or hand as the helical cut spline on the inner diameter of driven wheel halves 31a, 31b. In one-piece driven wheel pair 35 comprising driven wheel halves 31a, 31b and cylindrical sleeve 90 of
Similarly, in the embodiment of
First helical cut spline 88 on the outer diameter of driven shaft 30 is a single helical cut spline that has the same angle and sense or hand as the single helical cut spline on the inner diameter of one-piece pair 35 of driven wheels. The helical cut spline on the inner diameter of one-piece pair 35 of driven wheels engages first helical cut spline 88 on the outer diameter of driven shaft 30. It will be appreciated, that upon rotation of spline helical cut driven shaft 30, axial thrust forces will be established causing one-piece pair 35 of driven wheel halves 31a, 31b to move axially as a unit on spline helical cut driven shaft 30.
Second helical cut spline 89 provided on the outer diameter of driven shaft 30 is a single helical cut spline that has the same angle and sense or hand as the single helical cut spline on the inner diameter of one-piece pair 36 of driven wheels. The spline helical cut on the inner diameter of one-piece pair 36 of driven wheels engages second helical cut spline 89 on the outer diameter of driven shaft 30. It will be appreciated, that upon rotation of spline helical cut driven shaft 30, axial thrust forces will be established causing one-piece pair 36 of driven wheel halves 32a, 32b to move axially as a unit on spline helical cut driven shaft 30.
The outer diameter of single first helical cut spline 88 on driven shaft 30 is the same as the outer diameter of single second helical cut spline 89 on driven shaft 30.
First pair 25 of drive wheel halves 21a, 21b engage via closed loop toothed belts 55a, 55b first one-piece pair 35 of driven wheel halves 31a, 31b. Second pair 26 of drive wheel halves 22a, 22b engage via closed loop toothed belts 56a, 56b second one-piece pair 36 of driven wheel halves 32a, 32b.
As previously discussed in detail in conjunction with
The counter-clockwise rotation of spline helical cut drive shaft 20 and thus drive wheel halves 21a, 21b and drive wheel halves 22a, 22b cause counter-clockwise rotation of closed loop toothed belts 55a, 55b, 56a, 56b and thus counter-clockwise rotation of driven wheel halves 31a, 31b and driven wheel halves 32a, 32b and therefore counter-clockwise rotation of spline helical cut driven shaft 30.
The spline helical cuts are such that counter-clockwise rotation of spline helical cut driven shaft 30 cause first one-piece pair 35 of driven wheels and second one-piece pair 36 of driven wheels to move axially as units towards one another on spline helical cut driven shaft 30 and push tightly together against thrust bearing 65.
As discussed in conjunction with
It will be appreciated that the spline helical cut drive shaft could be rotated in the clockwise direction with the sense or hand of helical cut splines reversed and the described principle of operation would be the same. Likewise, it will be appreciated that the two pair of drive wheels could each be mounted on the spline helical cut drive shaft as one-piece pairs and the two pair driven wheels could each be mounted on the spline helical cut driven shaft as previously described in conjunction with
The present invention provides for a commercially practical cost-effective belt/chain drive system having multiple drive wheels mounted on a common spline helical cut drive shaft and multiple driven wheels mounted on a common spline helical cut driven shaft. The drive/driven wheels, the spline helical cut drive shaft and spline helical cut driven shaft, and closed loop belt/chain used in the present invention need only have commercially practical, cost-effective manufacturing tolerances.
Although preferred embodiments of the present invention have been described in detail, it is apparent that modifications may be made by those skilled in the art within the spirit and scope of the present invention defined in the claims.