Patent Grant
8787719
This application claims the benefit under 35 USC §119(a) of Korean Patent Application No. 10-2011-0105904, filed on Oct. 17, 2011, in the Korean Intellectual Property Office, the entire disclosure of which is incorporated herein by reference for all purposes.
1. Field
The following description relates to an optical fiber, and more particularly, to an optical fiber that has an extremely low bending loss.
2. Description of Related Art
Fiber to the x (FTTx) is a collective term for various optical fiber delivery topologies that are categorized according to where the fiber terminates. Recently, along with continuous expanding of the Fiber to the x (FTTx) market, various countries are investing in infrastructure including FTTx. For example, due to the increase in the amount of use of wireless data by smart phones, the wide spread of Three-Dimensional (3D) TVs, the introduction of TV portable services, the growth of wireless Internet Fourth-Generation (4G), such as Long Term Evolution (LTE) and WiMAX, and the like, there has been a required increase in the capacity of an optical backbone network.
Efficient network installation and operation of the FTTx depend on environmental restraints of a cable spreading site. Accordingly, service operators and optical fiber providers are continuously attempting to overcome a bending loss that is generated by a physical force at the site, especially, in an extreme bending environment.
To prevent degradation from bending loss of a single-mode optical fiber, a Mode-Field Diameter (MFD) control technique, a depressed clad manufacturing technique, a low-index trench manufacturing technique, a manufacturing technique for a nano-size air hole having an isotropy ring structure in the clad, and the like, have been proposed. However, commercialized techniques capable of maintaining the compatibility of connection with existing single-mode optical fibers (ITU-T G.652.D) while a the same time satisfying optical characteristics and reliability specifications of the international standard ITU-T G.656.B3, are extremely limited.
In an attempt to satisfy the foregoing optical characteristics and reliability characteristics, a manufacturing technique has been commercialized which includes a low-index trench including a core, an inner layer, and a minimum-index trench layer. Because the low-index trench technique has a superior mechanical and environmental reliability with a solid glass structure and because it is suitable for mass production, the low-index trench manufacturing technique has attracted much attention as a method for implementing an extreme bend insensitive fiber. Recently, as bending characteristics required in the spreading site have become more severe, an effort has been made to reinforce the bending loss characteristics by forming a deep trench.
However, one difficulty with the low-index trench manufacturing technique is minimizing the bending loss while maintaining a short cutoff wavelength. The characteristics of the cutoff wavelength in the optical fiber are inversely proportional to the bending loss characteristics. Accordingly, a high-order mode becomes difficult to control as the bending characteristics are strengthened. For example, a high-order mode such as LP11 or higher, which guides waves in the optical fiber, is more concentrated due to an interfacial condition of a deep trench region, i.e., an index difference, such that the waves are guided across a long distance while the high-order mode characteristics are maintained.
To address the foregoing problems, control over doping concentrations of the core and the trench layer and the sizes of the core and the trench layer are performed which typically degrades the yield in the actual manufacturing process.
In an aspect, there is provided an optical fiber including a core comprising a maximum refractive index difference Δn1 in the optical fiber, an inner layer comprising a refractive index difference Δn2 that is smaller than the maximum refractive index of the core and decreases in a direction away from the core, the inner layer being positioned outside the core, and a trench layer comprising an inner-circumference refractive index difference Δn3 that is smaller than the refractive index difference of the inner layer and an outer-circumference refractive index difference Δn4 that is a minimum refractive index difference in the optical fiber, the trench layer being positioned outside the inner layer, wherein a refractive index difference of the trench layer gradually decreases from an inner surface to an outer surface of the trench layer, a ratio (Δn3/Δn4) of the inner-circumference refractive index difference Δn3 to the outer-circumference refractive index difference Δn4 is larger than 0.6 and smaller than 1, a ratio (a+b)/b of a radius ‘a’ of the core and a thickness ‘b’ of the inner layer is 2.8 or less, and the optical fiber comprises a cutoff wavelength of 1260 nm or less, a bending loss α1 of 1.0 dB or less in bending by a radius of 10 mm or less at a wavelength of 1550 nm, and a ratio (α2/α1) of a bending loss α2 at 1625 nm to the bending loss α1 at 1550 nm being less than 2.7.
The maximum refractive index difference of the core is less than 0.48Δ% and the outer-circumference refractive index difference of the trench layer may be less than −0.21Δ%.
The optical fiber may further comprise an outer layer that has a refractive index difference which is larger than the refractive index difference of the trench layer and smaller than the maximum refractive index of the core, the outer layer being positioned outside the trench layer.
The refractive index difference Δn2 of the inner layer may be in a range of −0.07Δ% to 0.1Δ%.
The radius of the core may be in a range of 3.0 μm to 7.0 μm.
The thickness of the inner layer may be in a range of 4.5 μm to 17.5 μm.
The ratio (α2/α1) of the bending loss α2 at 1625 nm to the bending loss α1 at 1550 nm may be 2.5 or less.
The optical fiber may have a zero-dispersion wavelength in a range of 1300 nm to 1324 nm and an inclination of the zero-dispersion wavelength is less than 0.092 ps/(nm2·km).
The inner layer may comprise a first inner sub layer that has a refractive index difference which decreases in a direction away from the core, and a second inner sub layer that has a constant refractive index difference.
The trench layer may be formed by a modified chemical vapor deposition (MCVD) process, and the trench layer may be formed by depositing SiO2 and an F-dopant on a substrate tube and increasing a flow rate of the F-dopant.
The trench layer may be formed by an outside vapor deposition process, and the trench layer may be formed by sequentially reducing a density of a soot forming the trench layer.
Other features and aspects may be apparent from the following detailed description, the drawings, and the claims.
Throughout the drawings and the detailed description, unless otherwise described, the same drawing reference numerals will be understood to refer to the same elements, features, and structures. The relative size and depiction of these elements may be exaggerated for clarity, illustration, and convenience.
The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. Accordingly, various changes, modifications, and equivalents of the methods, apparatuses, and/or systems described herein will be suggested to those of ordinary skill in the art. Also, descriptions of well-known functions and constructions may be omitted for increased clarity and conciseness.
The core 110 has a maximum refractive index difference in the optical fiber 100. A refractive index difference Δn1 of the core 110 may be maintained constant over the entire region of the core 110. For example, a refractive-index difference Δn1 of the core 110 may be in a range of 0.24Δ%˜0.48Δ% (where Δ% may be expressed simply as %), and in particular, may be included in a range of 0.31Δ%-0.41Δ%. As another example, a radius of the core 110 may be in a range of 3.0 μm˜7.0 μm, and in particular, may be included in a range of 4.0 μm˜5.0 μm. The radius of the core 110 may be measured at a position corresponding to ½ of the maximum refractive index difference of the core 110. For example, a refractive-index difference among layers of the optical fiber 100 may be defined as a difference between a refractive index of each layer and a refractive index of an outer layer 140 positioned outermost in the clad 115. Here, Δ% indicates that a refractive-index difference is expressed in percentage. The refractive index difference of the outer layer 140 is 0.
The clad 115 includes an inner layer 120, the outer layer 140, and a trench layer 130 positioned between the inner layer 120 and the outer layer 140. The inner layer 120 may have a refractive index difference Δn2 which gradually decreases in a direction away from the outer circumference of the core 110 to the edge of the optical fiber 100. The outer layer 140 may have a refractive index difference which is similar to the smallest refractive index difference of the inner layer 120. The trench layer 130 may have the smallest refractive index difference among the layers of the optical fiber 100. For example, the inner layer 120, the trench layer 130, and the outer layer 140 may be sequentially deposited on the outer circumferential surface of the core 110, have round tube shapes, and may be positioned concentrically with respect to the core 110.
The inner layer 120 includes first and second inner sub layers 121 and 122 which may be sequentially deposited on the outer circumferential surface of the core 110, have round tube shapes, and may be positioned concentrically with respect to the core 110.
The first inner sub layer 121 may have a refractive-index difference profile in which a refractive index difference gradually decreases in a direction from an inner circumference contacting the outer circumferential surface of the core 110 to an outer circumference of the first inner sub layer 121. For example, the inner-circumference refractive index difference of the first inner sub layer 121 may be smaller than the refractive index difference of the core 110 and may be larger than the refractive index difference of the outer layer 140. The outer-circumference refractive index difference of the first inner sub layer 121 may be equal to the refractive index difference of the outer layer 140. As an example, the first inner sub layer 121 may have a refractive-index difference distribution such that the refractive index difference linearly decreases in a direction from the inner circumference of the first inner sub layer 121 to the outer circumference thereof. The second inner sub layer 122 may have a constant refractive index difference which is equal to the outer-circumference refractive index difference of the first inner sub layer 121.
For example, the refractive index difference Δn2 of the inner layer 120 may be included in a range of −0.07Δ%˜0.1Δ%. To minimize an optical loss caused by bending and obtain a maximum or improved Mode Field Diameter (MFD), the refractive-index difference of the inner layer 120 may be included in a range of −0.07Δ%˜0.02Δ%. The range of the inner layer 120 may be defined as a region from a position corresponding to a refractive-index difference of 0.05Δ% to a position corresponding to a refractive-index difference of −0.05Δ% in a direction from the core 110 to the outer circumference.
A thickness b of the inner layer 120 from a position contacting the core 110 may be 4.5 μm to 17.5 μm. Herein, a ratio (a+b)/b of the radius a of the core 110 and the thickness b of the inner layer 120 may be 2.8 or less, and in particular, may be less than 2.7.
The trench layer 130 may be deposited on the outer circumferential surface of the inner layer 120, have a round tube shape, and may be positioned concentrically with respect to the core 110 and the inner layer 120. The trench layer 130 may have a refractive-index difference distribution such that the refractive index difference linearly decreases in a direction from the inner circumference of the trench layer 130 to the outer circumference thereof.
The outer-circumference refractive index difference of the trench layer 130 may correspond to the minimum refractive index difference of the optical fiber 100, and the trench layer 130 may have a refractive-index difference profile in which the refractive index difference gradually decreases in a direction from the inner circumference of the trench layer 130 to the outer circumference thereof.
The outer layer 140 encloses the trench layer 130 and may have a refractive index, for example, of 1.456 which is approximately equal to a refractive index of general pure silica glass.
Typically, when a general optical fiber is bent, a refractive index of a clad significantly changes. Due to such a change of the refractive index, a loss of light traveling in the optical fiber increases, such that long-distance transmission of the light is difficult or even impossible. For the long-distance transmission of light, a bending loss has to be reduced, and to this end, a change of the refractive index of the clad with respect to bending has to be reduced.
Referring to
Table 1 herein illustrates an example of the comparison of the optical fiber characteristics. In this example, the first optical fiber that has a condition of Δn3=Δn4 maintains a large trench layer having a small refractive index difference, thus having a small bending loss and a small per-wavelength loss, but having a large cutoff wavelength due to high-order mode concentration. The second optical fiber that has a condition of Δn3<Δn4 is weak to a bending loss due to a significant refractive index change of a clad. Meanwhile, the third optical fiber that has a condition of Δn3>Δn4 has a small bending loss and a smaller cutoff wavelength due to high-order mode concentration.
According to various aspects, the outer-circumference refractive-index difference Δn4 of the trench layer 130 may be preferably less than −0.21Δ%, and in particular, may be less than −0.27Δ%. For example, the ratio (Δn3/Δn4) of the inner-circumferential refractive index difference Δn3 to the outer-circumferential refractive index difference Δn4 may be larger than 0.6 and less than 1, and in particular, may be included in a range of 0.8˜0.98.
A thickness c of the trench layer 130 may be less than 9.6 μm, and in particular, may be less than 7.2 μm.
Table 2 and Table 3 illustrate characteristics of a core material for an optical fiber. According to various aspects, the trench layer may be implemented by various deposition methods, for example, a Modified Chemical Vapor Deposition (MCVD) method for depositing SiO2, which is a basic material, and a dopant for controlling a refractive index inside a substrate tube while rotating the tube around a central axis thereof, an outside vapor deposition method, and the like. Manufacturing processes of the core basic material are based on the substrate tube having a size of φ31 (inner diameter)×φ36 (outer diameter)×I1200 (length)[mm].
Table 2 illustrates a core of basic material that uses CF4 or SiF4 as a refractive-index control material.
Table 3 illustrates a core of basic material that uses BCl3 as a refractive-index control material.
In the outside vapor deposition method, which is another example for implementing the trench layer, the soot density can be controlled in the following manner. First, a soot forming the trench layer may be deposited by the outside vapor deposition method on a glass basic material in which a core and an inner layer have been manufactured by the MCVD and Vapor Phase Axial Deposition (VAD) methods. For example, when the soot is attached to the glass basic material several tens of times by a hydrolysis reaction through the outside vapor deposition method, the soot density may be sequentially reduced from the inner circumference of the trench layer to the outer circumference thereof.
The core of basic material manufactured by the two examples above, may undergo an over-cladding process for depositing the soot on an outer circumference of the core of basic material using a deposition torch in which a raw material and a combustion gas are provided. Once the overclad soot is deposited on the core of basic material with constant outer diameter and weight, deposition is terminated and the core of basic material is slowly cooled, after which sintering and vitrification may be performed. An overclad layer deposited, sintered, and sintered outside the core basic material may be replaced with an overjacket.
The optical fiber basic material completed through the foregoing vitrification may be withdrawn to the optical fiber from a draw tower.
The optical fiber according to various aspects has a cutoff wavelength of 1260 nm or less, a bending loss of 1.0 dB or less in bending by a radius of 10 mm or less at a wavelength of 1550 nm, and a ratio (α2/α1) of a bending loss α2 at 1625 nm to a bending loss α1 at 1550 nm, which is less than 2.7. The optical fiber may have a bending loss of 1.0 dB/turn or less in bending by a radius of 2.5 mm at a wavelength of 1550 nm. The optical fiber may include a zero-dispersion wavelength in a range of 1300 nm˜1324 nm, and an inclination of the zero-dispersion wavelength is less than 0.092 ps/(nm2·km).
For example, the optical fiber according to various aspects may have an MFD (@1310 nm) of 8.7 μm, a zero-dispersion wavelength of 1312 nm, and a cable cutoff wavelength of 1240 nm.
For example, when the optical fiber is wound once around a cylinder having a radius of 5 mm, an optical loss at 1550 nm is 0.04 dB; when the optical fiber is wound once around a cylinder having a radius of 2.5 mm, an optical loss at 1550 nm is 0.43 dB; and a per-wavelength loss ratio with respect to 1625 nm is 2.2.
The optical fiber may pass a Multiple Dwelling Units (MDU) application test, which is the standard of VERIZON® COMMUNICATIONS INC., and a sum of loss changes with respect to 90° perpendicular bending with loads of 2 kg and 13.5 kg, 2 times of 10 mm-diameter bending, 30 times of application of a cable tacker (T-25), and high-temperature/low-temperature/aging is less than 0.4 dB. A fusion connection loss for evaluating compatibility with a conventional general single-mode optical fiber may be measured as about 0.08 dB@1310, 1550 nm. According to various aspects, the optical fiber may reduce installation cost and time of the indoor system of the FTTx and maintain the optimal transmission characteristics even in an extreme environment (connector insertion loss, cable inside bending, temperature characteristics, and the like.).
The optical fiber according to various aspects maintains a small difference between the outer-circumference refractive index difference of the inner layer and the inner-circumference refractive index difference of the trench layer, thus having a short cutoff wavelength. In addition, by having a large difference between the outer-circumference refractive index difference of the trench layer and the refractive index difference of the outer layer, the minimum bending characteristics can also be satisfied.
Moreover, the optical fiber according to various aspects may maintain the inner-circumference refractive index difference of the trench layer as large as possible, such that a loss of a leaky mode may increase, thereby guaranteeing a single-mode condition of a use wavelength in a short distance. At the same time, by maintaining the outer-circumference refractive index difference of the trench layer as small as possible, the optical loss caused by refractive-index change with respect to bending of the optical fiber may be minimized. In addition, by making the outer-circumference refractive index difference of the trench layer small, a bending loss difference between a short wavelength and a long wavelength may be reduced by 2.7 times or less, and through such improvement of wavelength dependency, utilization of long wavelengths may be facilitated in subscriber network operation.
A number of examples have been described above. Nevertheless, it will be understood that various modifications may be made. For example, suitable results may be achieved if the described techniques are performed in a different order and/or if components in a described system, architecture, device, or circuit are combined in a different manner and/or replaced or supplemented by other components or their equivalents. Accordingly, other implementations are within the scope of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2011-0105904 | Oct 2011 | KR | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4852968 | Reed | Aug 1989 | A |
| 7450807 | Bickham et al. | Nov 2008 | B2 |
| 8081854 | Yoon et al. | Dec 2011 | B2 |
| 20060115224 | Kutami et al. | Jun 2006 | A1 |
| 20060137398 | Bleaking et al. | Jun 2006 | A1 |
| 20070147751 | Fini | Jun 2007 | A1 |
| 20080013901 | Kim et al. | Jan 2008 | A1 |
| 20090041415 | Tanobe et al. | Feb 2009 | A1 |
| 20090252469 | Sillard et al. | Oct 2009 | A1 |
| 20090290841 | Borel et al. | Nov 2009 | A1 |
| 20100158460 | Yoon et al. | Jun 2010 | A1 |
| 20110044596 | Zhang et al. | Feb 2011 | A1 |
| 20110194814 | Fini et al. | Aug 2011 | A1 |
| 20120057834 | Oyamada et al. | Mar 2012 | A1 |
| 20120183268 | De Montmorillon et al. | Jul 2012 | A1 |
| 20120321891 | Nunome | Dec 2012 | A1 |
| 20130136405 | Bookbinder et al. | May 2013 | A1 |
| Number | Date | Country |
|---|---|---|
| 101097273 | Jan 2008 | CN |
| 101770051 | Jul 2010 | CN |
| 102043195 | May 2011 | CN |
| 102156323 | Aug 2011 | CN |
| 2 330 447 | Jun 2011 | EP |
| 2-301701 | Dec 1990 | JP |
| 2006-154421 | Jun 2006 | JP |
| 2007-179058 | Jul 2007 | JP |
| 2008-525309 | Jul 2008 | JP |
| 2010-503018 | Jan 2010 | JP |
| 2010-530085 | Sep 2010 | JP |
| 2011-107672 | Jun 2011 | JP |
| 2011-523721 | Aug 2011 | JP |
| 2011-191782 | Sep 2011 | JP |
| 10-2009-0116651 | Nov 2009 | KR |
| 10-2010-0071901 | Jun 2010 | KR |
| WO 2011108639 | Sep 2011 | WO |
| Entry |
|---|
| Korean Office Action issued on Sep. 24, 2012 in counterpart Korean Application No. 10-2011-0105904 (4 pages, in Korean). |
| Extended European Search report issued Jan. 18, 2013 in counterpart European Patent Application No. 12188821.8 (6 pages, in English). |
| Korean Notice of Allowance issued Mar. 7, 2013 in counterpart Korean Patent Application No. 10-2011-0105904 (5 pages, in Korean). |
| Chinese Office Action issued Feb. 7, 2014 in counterpart Chinese Application No. 201210428985.9. (10 pages, in Chinese, with complete English translation). |
| Japanese Office Action issued Jan. 7, 2014 in counterpart Japanese Application No. 2012-229632. (7 pages, in Japanese, with complete English Translation). |
| Number | Date | Country | |
|---|---|---|---|
| 20130094824 A1 | Apr 2013 | US |
