The present invention relates to a bend restrictor segment and a method of manufacturing a bend restrictor segment. A bend restrictor segment is a segment that is connectable to other segments to form a bend restrictor or vertebrate bend restrictor. In particular, but not exclusively, the present invention relates to a bend restrictor segment for defining a minimum radius of curvature of a portion of an elongate member.
Elongate members, for example cables for the transmission of electricity, fibre optic cables, umbilicals, risers, flowlines or flexible pipes for transportation of production fluids are often used in subsea environments.
In such an arrangement the cable 100 may be subject to bending forces and/or tension forces. This may be at regions 108 where the cable 100 approaches or leaves the seabed 106, where there are undulations 110 along the seabed, or at regions where the cable assumes a wave configuration 112. Similar bending forces may also occur in a subsea flexible pipe.
Most elongate members have a minimum bend radius beyond which bending may cause damage. In some cases, damage caused from excessive bending may be irreparable. For example, in flexible pipes for transporting production fluids, excessive bending may cause the pipe to rupture resulting in spillage of production fluids from the pipe.
To help define a minimum bend radius and protect the elongate members from over bending, bend restrictors 114 are often used, specifically along portions of the elongate member that may be more susceptible to excessive bending forces.
Bend restrictors 114 may be formed from a plurality of bend restrictor segments, connected together in series and extending around the elongate member.
The bend restrictor segment 200 shown in
A problem with some known bend restrictor segments is that they each require a large number of components (e.g. two halves and associated bolts) to be held on a vessel prior to installation. Large numbers of components requires increased handling time and lost components can result in higher costs due to replacement or spare parts.
Another problem with known bend restrictor segments is that each segment has to be connected and the bolts secured in place before the next segment can be added. This can result in the installation process taking a long time thereby contributing to high installation costs.
It would be useful to provide a bend restrictor segment in which installation times and costs can be reduced.
In accordance with a first aspect of the present invention there is provided a bend restrictor segment for defining a minimum radius of curvature of a portion of an elongate member, comprising:
Suitably, each of the first body portion and further body portion further comprises a neck portion extending therefrom.
Suitably, each of the first and further body portions are configured to be located over a neck portion of a further bend restrictor segment to connect the bend restrictor segments together in series.
Suitably, the fixing assembly comprises a bolt rotatably connected at a first end region to the outer circumferential edge of the first body portion.
Suitably, the first end region of the bolt extends through a through-hole in a first bar, wherein the first bar is rotatable within a cavity formed in the outer circumferential edge.
Suitably, the through-hole in the first bar is threaded, for threaded engagement with the first end region of the bolt.
Suitably, the fixing assembly further comprises a further bar comprising a through-hole, wherein a further end region of the bolt extends through the through-hole of the further bar.
Suitably, the further body portion comprises a cavity in an outer circumferential edge, the cavity configured to receive the further bar.
Suitably, the first and further body portion are hinged together substantially opposite the fixing assembly, such that the first and further body portions can hinge between an open position and a closed position to form the annular body.
Suitably, the bend restrictor segment further comprises a further fixing assembly on an outer circumferential edge of the first or further body portion, for connecting the first and further body portions together, the fixing assembly being integrally connected with the first or further body portion at a position substantially opposite the first fixing assembly.
In accordance with a second aspect of the present invention there is provided a kit of parts comprising a plurality of bend restrictor segments according to the first aspect.
In accordance with a third aspect of the present invention there is provided an assembly comprising a plurality of bend restrictor segments according to the first aspect, each of the plurality of bend restrictor segments connected together in series, and an elongate element, the plurality of connected bend restrictor elements extending around the elongate element.
In accordance with a fourth aspect of the present invention there is provided a method of manufacturing a bend restrictor segment for defining a minimum radius of curvature of a portion of an elongate member, comprising:
Certain embodiments provide a bend restrictor segment that is of fewer parts than the known bend restrictor segments. Thus, assembly is made relatively easier and simpler for an engineer.
Certain embodiments provide bend restrictor segments that can be assembled with unfettered access to fixing points, thereby allowing the assembly process to be faster and easier than previous methods.
Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:
Referring now to the drawings,
The bend restrictor segment 500 includes a first body portion 502, and a further body portion 504. As shown in
In this example, each of the first and further body portions 502, 504 are substantially semi-annular (or equal halves). In other examples, one of the first or further body portions 502, 504 may be larger than the other, so that together they form a complete annular body.
Each of the first and further body portions 502, 504 includes a neck portion 506, 507 extending from therefrom. The neck portion 506, 507 extends from the body portion 502, 504 in a substantially axial direction (as best seen in
When adjacent bend restrictor segments 500 are connected together in series, the annular groove 514 of a first bend restrictor segment 500 extends over and cooperates with a flange 512 of an adjacent bend restrictor segment 500 and the flange 515 on the inner surface of the first bend restrictor segment 500 extends over the neck portion of the adjacent bend restrictor segment 500 to thereby connect adjacent bend restrictor segments together.
Each of the first and further body portions 502, 504 may be formed from any suitable material as known in the art. For example, the first and further body portions 502, 504 may be formed from PU, steel, HDPE, PE, PA, PEEK rubber, or filled polymers. The inner and outer diameters of the annular body will depend on the elongate member for which the bend restrictor segment is intended to be used, and can be readily selected by those skilled in the art. Typically, the outer diameter of the bend restrictor segment may be from 200 mm up to 1 m, for example.
The first body portion 502 further includes a fixing assembly 510 on an outer circumferential edge 508 of the first body portion 502 for connecting the first and further body portions 502, 504 together. The fixing assembly 510 is integrally connected with the first body portion 502. That is, the fixing assembly 510 is pre-installed in the first body portion 502 so that the fixing assembly and first body portion are connected as a single component. Thus the fixing assembly and body portion are operably connected.
As best illustrated in
As used herein, the term “outer circumferential edge” is not limited specifically to the actual outer edge of the body portion. Rather, it may also encompass a region or surface that is visible or accessible from the outer circumferential edge of the body portion. For example, as shown in
In this example, the fixing assembly 510 includes a first bar 526. The first bar is provided in a cavity of hole 530 that extends axially (i.e. parallel to a central longitudinal axis of the annular body) and crosses the cavity 524 housing the bolt 520. The first bar 526 is rotatable within the cavity 524. In this case the cavity 530 extends to the outer surface side edges of the first body portion 502.
The first end region 522 of the bolt 520 extends through a through-hole 532 in the first bar 526. The through-hole 532 in the first bar 526 is substantially perpendicular to the central longitudinal axis of the first bar 526. Thus, when the first bar 526 rotates within the cavity 530, the bolt 520 rotates about the axis of the first bar 526. In this example, the cavity 524 allows the bolt 520 to rotate even if the end region of the bolt 520 protrudes beyond the through-hole 532 of the first bar 526.
The through-hole 532 in the first bar 526 is aptly threaded for threaded engagement with the first end region of the bolt 520. In this example, at least the first end region of the bolt 520 is also threaded, so as to cooperate with the threaded through-hole 532.
The fixing assembly also includes a further bar 528. The further bar 528 includes a through-hole 534, through which a further end region 542 of the bolt 520 extends. In this example, the through-hole 534 extends through the further bar 528 so that the further bar 528 lays substantially perpendicular to the axis of the bolt 520. The through-hole 534 and the further end region of the bolt 520 are unthreaded to allow free movement of the further bar 528 with respect to the bolt.
Each of the components of the fixing assembly 510 (the bolt 520 and the first and further bars 526, 528) may be manufactured from materials including super duplex (a stainless steel), titanium, or a stainless steel, for example. Other materials may also be suitable, depending on the intended environment for use (including strength requirements or corrosion) and may be readily selected by those skilled in the art.
As shown most clearly in
The bolt 520 includes the head portion 521, which can be used to tighten or loosen the bolt (by screwing the first end region of the bolt further into or out of the first bar 526). The head portion is an end of the bolt, aptly wider than the rest, to allow a user to grasp and move the bolt. In other examples, the bolt 520 may include a different shaped head, for example a hexagonal head, or a cross head.
To assemble the bend restrictor segment around an elongate member, the first and further body portions 502, 504 are placed in an open position (as shown in
The bolt 520 and further bar 528 may then be rotated towards the further body portion 504 until the further bar 528 is received in the recess 540 of the cavity 536. The bolt 520 may then be screwed further into the through-hole 532 of the first bar 526 using an allen key or other suitable tool to rotate the head portion 521.
After tightening of the bolt 520, the further bar 528 is secured in position in the recess 540 of the further body portion 504. Thus, the first and further body portions 502, 504 can be securely connected together.
The first and further body portions 502, 504 are also connected together at a second position. In this example, the first and further body portions 502, 504 are hinged together substantially opposite the fixing assembly 510, so that the first and further body portions 502, 504 can hinge between the open position and the closed position to form the annular body.
In this example, a hinging mechanism 550 is provided substantially opposite the fixing mechanism 510 to hinge together the first and further body portions 502, 504. The hinging mechanism 550 in this example includes a fixing assembly substantially the same as the fixing assembly 510. However, the fixing assembly forming the hinging mechanism 550 is pre-installed and tightened into position. The first and further body portions are able to rotate about the first and further bars of the hinging mechanism 550.
In another example, rather than a hinging mechanism 550, a further fixing assembly may be provided substantially opposite the first fixing assembly 510. The further fixing assembly may be substantially the same as the first fixing assembly 510 and may be provided on the outer circumferential edge of either of the first or further body portions 502, 504 and integrally connected with the first or further body portions 502, 504.
As shown, each of the bend restrictor segments 5001-n are connected to an adjacent bend restrictor segment by locating the body portion of a first bend restrictor segment over the neck portion of an adjacent bend restrictor segment.
The interlocking of the body portion with an adjacent neck portion allows a predetermined degree of movement between adjacent bend restrictor segments (as shown more clearly in
As shown in
Although the specific bend restrictor segments 500 described above include a neck and body portion to allow connection of adjacent bend restrictor segments, the bend restrictor segments may be differently configured to be connected to adjacent bend restrictor segments. For example, adjacent segments may be connected together via an adapter piece 1501. An adapter piece 1501 may be used to transition between different diameter bend restrictor segments (as shown in
Rather than the fixing assembly described above with a bolt and bars, another fixing assembly may include a bolt 401, pivotally attached to a first body portion 1402, and a head portion 1406 threaded to the bolt (
Alternatively, the fixing assembly may include a clasp arrangement with a clasp on an outer circumferential surface of a first body portion and a receiving groove in the further body portion.
Although the hinging mechanism described above includes a further fixing assembly, alternative hinging mechanisms (e.g. a plano hinge) may also be suitable.
For example, an entire string of bend restrictor segments can be assembled around the elongate member prior to tensioning of the fixing assemblies. This allows, for example, a first team to continue to continually align and install successive bend restrictor segments along the length of the elongate member, whilst a second team follow the first team tensioning the bolt of the assembled bend restrictor segments. This can result in reduced installation times since successive bend restrictor segments can be added simultaneously to previous bend restrictor segments being tightened into position.
With the above described arrangement, each bend restrictor segment may be supplied as a single piece, avoiding the requirement for separate fixings or bolts. Thus, numerous loose parts are not needed to be kept safely before installation. Also the costs associated with handling times during installation and spare or replacement parts are reduced compared with known methods.
With the above arrangement, the fixing is accessed from an outer circumferential surface only. So, no fixing stage is required that necessitates access to a side surface of the segment (i.e. requiring separate fixing of each segment prior to adding of a further segment). Instead, all fixings may be accessed at any time, and optionally at the same time.
With the above described arrangement each of the first and further body portions can be shaped identically or near identically. The fixing assembly (and optionally the hinge assembly) can be fixed to the respective body portions after they are formed. Thus, costs of tooling to manufacture the body portions can be reduced since each portion can be identical, so only one set up of tooling is required for manufacture.
The fixing assembly of the above described bend restrictor segments may distribute the load across a larger surface area (across the length of the first and further bars) than traditional bolt and washer assemblies (such as that shown in
Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
Number | Date | Country | Kind |
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1614030.3 | Aug 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2017/052341 | 8/9/2017 | WO | 00 |