Beverage container

Information

  • Patent Grant
  • 6196452
  • Patent Number
    6,196,452
  • Date Filed
    Monday, March 1, 1999
    25 years ago
  • Date Issued
    Tuesday, March 6, 2001
    23 years ago
Abstract
A container including an outer shell, a flexible bag within the outer shell, a mouth and a handle. The outer shell has a top, a bottom and sidewalls. The outer shell also defines an opening. The flexible bag within the outer shell defines an aperture. The mouth is secured to said flexible bag surrounding said aperture and defines a fluid passageway. The mouth is sized and shaped such that fluid can be poured through the mouth from a source having an outlet spaced above the mouth. The handle extends outward from said top of said outer shell and has sufficient strength to provide essentially all support for said container when the bag is filled with liquid in either of two positions, with the first position being where the opening is facing upwards and the second position being where opening is facing sidewards. Desirably, the mouth and opening are sized and shaped such that when the opening is facing upwards the human eye can detect when a level of fluid in the container is approaching the mouth.
Description




FIELD OF THE INVENTION




This invention relates to an improved beverage container. More specifically, this invention is directed to an improved container for storing and transporting several cups of fluid, such as coffee.




BACKGROUND AND SUMMARY OF THE INVENTION




Gourmet coffee shops typically sell individual cups of coffee for consumption on or off the premises. Typically, these shops are very small and utilize high-quality coffee beans and coffee-making equipment to provide consumers with a higher quality cup of coffee than would be available in other establishments. In this regard, many gourmet coffee shops have developed internal procedures particularly adapted to ensure a uniformly high-quality cup of coffee. Particularly at peak periods, these shops must dispense coffee to a relatively large group of consumers in a short amount of time. Typically, the worker holds the coffee cup below the spout and utilizes the other hand to actuate the spout until the worker sees that the coffee cup is nearly full.




Consumers accustomed to the high-quality of coffee available from such gourmet coffee shops have come to desire this high level of quality at other locations, such as offices or meeting places. Gourmet coffee shops have met this need by providing thermos canisters which are loaned out and then returned by the consumer. These canisters are often elongate, cylindrical thermoses having a pump button in the top, which dispenses coffee from a nozzle. Unfortunately, the inconvenience of needing to return the canister and the typical requirement that a deposit be left deters consumers from purchasing larger quantities of coffee. These canisters also have several drawbacks for the coffee shop. Specifically, they are relatively large and difficult to store, are breakable and require careful cleaning after use.




Applicant's invention is an improved liquid container particularly adapted to store and insulate multiple cups of fluid. The invention includes numerous aspects. Advantageously, the preferred container is particularly adapted to be stored in a flattened state, while at the same time being quickly and easily deployable. Importantly, the container can desirably be filled with existing equipment utilizing the existing procedures utilized in most coffee shops. The container is also desirably particularly adapted to be easily carried and poured. Advantageously, the structure of the container reduces the likelihood that the container will tip over during transport and incorporates safety features which reduce the risk of injury to the user from hot coffee. Importantly, the container is also structured to reduce the risk of damage to furniture resulting from the temperature of the fluid in the container. Because the container is particularly adapted to be made of very inexpensive materials, the container need not be returned nor cleaned.




One aspect of the invention is a container including an outer shell, a flexible bag within the outer shell, a mouth and a handle. The outer shell has a top, a bottom and sidewalls. The outer shell also defines an opening. The flexible bag within the outer shell defines an aperture. The mouth is secured to the flexible bag surrounding the aperture and defines a fluid passageway. The mouth is sized and shaped such that fluid can be poured through the mouth from a source having an outlet spaced above the mouth. The handle extends outward from the top of the outer shell and has sufficient strength to provide essentially all support for the container when the bag is filled with liquid in either of two positions, with the first position being where the opening is facing upwards and the second position being where opening is facing sidewards.




Desirably, the mouth and opening are sized and shaped such that when the opening is facing upwards the human eye can detect when a level of fluid in the container is approaching the mouth. Advantageously, the mouth defines an aperture having a span of at least one inch.




In another aspect, the outer shell has a lower panel upon which the bag rests when it is filled with liquid which is spaced at least one quarter and, preferably, one-half inch above bottom of the outer shell.




In another aspect, the bag and the outer shell are sized and shaped such that when the bag is substantially full of liquid, the center of gravity of the container is located at least one-half inch and, preferably, at least one inch, below the vertical center of the container.




Yet another aspect of the invention is a foldable liquid container, including an outer shell and a bag within the outer shell which defines an aperture. The outer shell comprises a first pair of sidewalls aligned generally in the same plane as one another and a second pair of sidewalls aligned generally in the same plane as one another. The outer shell further includes a plurality of upper end flaps secured to the first pair of sidewalls and the second pair of sidewalls. Desirably, at least one of the upper end flaps forms at least a portion of a handle when the container is folded and a plurality of lower end flaps secured to the first pair of sidewalls and the second pair of sidewalls. The outer shell also defines an opening in one of the pairs of sidewalls. The mouth is secured to the flexible bag surrounding the aperture and defines a fluid passageway. The mouth is sized and shaped such that fluid can be poured through the mouth from a source having an outlet spaced above the mouth.




Another aspect of the invention is a liquid container including an outer shell having a top and a bottom, the outer shell having an opening on a side of the container, a flexible bag within the outer shell, a mouth secured to the flexible bag surrounding the aperture and defining a fluid passageway and a handle extending from the top of the outer shell, the bag sized and shaped such that when the bag is filled with a fluid to a first level proximate the mouth when the mouth is facing upwards and the container is rotated to rest on the bottom, the fluid assumes a second level below the mouth. Desirably, the bag and the outer shell are sized and shaped such that when the bag is substantially full of liquid, the center of gravity of the container is located at least one inch below the center of the container.




Desirably, the bag is sized smaller than the outer shell so that when the container is rotated after filling to have the handle facing upwards and the spout facing the side, the bag sags downward within the outer shell, setting the level of fluid in the bag below the bottom of the spout. By ensuring that the level of fluid is below the spout, the present invention prevents accidental spillage of hot fluid during transport or handling of the container. Advantageously, the top side of the container ramps upward in an incline from the back side panel to the front side panel with the opening for the spout. Such a design facilitates dispensing fluid from the container when a user grips the handle and rotates the container forward to raise the level of the fluid to the spout. Other aspects of the invention include an improved liquid container for chilling fluid and an improved liquid container for storing and mixing dried flavor crystals with liquid.




An advantage of the present invention is that it can be stored flat and stacked in piles, thereby conserving large amounts of space in stores that sell coffee to go. Further, the container can be quickly folded together by using the fold-over flaps to assemble the top and bottom sides of the cardboard container.




Another aspect of the invention is a method of using a collapsed liquid container including (1) folding the container so that the container defines a top from which a handle extends, a bottom and a mouth defining a fluid flow path communicating with an interior of the container through a sidewall; (2) placing the container in a first position with the sidewall facing upward; (3) pouring fluid through the mouth into the container to at least partially fill the container with fluid; (4) sealing the mouth after the pouring of fluid into the container; and (5) manually grasping the handle to move the container after the sealing.




In its preferred embodiment, the present invention overcomes a variety of key problems in the prior art since it provides an easily deployable, inexpensive yet safe means for carrying, insulating, storing and dispensing hot fluids which conserves storage space and can be disposed of after use.











BRIEF DESCRIPTION OF THE DRAWINGS




The preferred embodiments of this invention, illustrating its features, will now be discussed in detail. The drawings depict a preferred beverage container for illustrative purposes only. These drawings include the following figures, with like numerals indicating like parts:





FIG. 1

is a perspective view of the beverage container of the present invention.





FIG. 2

is a top plan view of a blank from which the outer shell of the present invention is manufactured.





FIGS. 3



a-d


are perspective views illustrating the formation of the bottom of the beverage container of the present invention.





FIGS. 4



a-f


are perspective views illustrating the formation of the top of the beverage container of the present invention.





FIGS. 5



a-b


are cross-sectional front views illustrating the filling of the bag of the beverage container of the present invention.





FIG. 5



c


is a cross-sectional side view illustrating the container of the present invention rotated 90° with respect to the

FIGS. 5



a-b.







FIG. 6

is a perspective view of several beverage containers of the present invention stacked in collapsed form.





FIG. 7

is a perspective view of the bag and mouth of the container of FIG.


1


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 1

illustrates a perspective view of a preferred beverage container


10


in its assembled form. Referring to

FIGS. 1-6

, the container


10


includes an outer container or shell


3


, an inner bag


5


, a mouth


7


and a spout


9


. The bag


5


is positioned within the outer shell


3


and communicates with the exterior of the container


10


by means of the mouth


7


and spout


9


. The container


10


has a front


13


, a back


15


, a left side


17


, a right side


19


, a top


21


and a bottom


23


. In addition, the container advantageously defines a handle


25


.




As seen in

FIG. 2

, the outer shell


3


is advantageously configured to be constructed from a single one-piece cardboard blank. The shell has a front wall panel


16


, a back wall panel


18


, a right side wall panel


20


, a left side wall panel


22


and a side attachment tab


66


. The front wall panel


16


defines a circular opening


48


and tapered slits


49


. The front wall panel


16


is hingedly attached along a right front fold line


68


to right side wall panel


20


. Opposite the right front fold line


68


, the right side panel


20


is hingedly attached to the back wall panel


18


along a right back right back fold line


70


. The right wall panel further defines a lower slot


57


. Opposite the right back fold


1


ine


70


, the back wall panel


18


is hingedly attached to the left wall panel


22


along a left back fold line


72


. Opposite the left back fold line


72


, the attachment tab is attached to the left wall panel


22


along a left front fold line


90


.




The blank further incorporates a series of top flaps and a series of bottom flaps. The top flaps include a top front flap


40


, a top right handle flap


28


, a top back flap


42


and a top left handle flap


30


. The bottom flaps include a front bottom flap


54


, right bottom flap


56


, a back bottom flap


52


and a left bottom flap


50


. The front wall panel


16


is hingedly secured along a top front fold line


74


to the top front flap


40


, and also hingedly secured along a double bottom front fold line


82


to a bottom front flap


54


. The double fold line facilitates the folding of the blank against itself along the double fold line, as is well-known in the art. The opening


48


is defined within the front wall panel


16


in close proximity to the top front fold line


74


. The top front flap


40


defines an open-ended slot


44


extending to a distal edge of top front flap


40


. The front wall panel


16


and bottom front flap


54


cooperate to define a front air aperture


61


along the bottom front fold line


82


.




The right side panel


20


is hingedly coupled along a top right fold line


76


to top right handle flap


28


and is also hingedly secured along a double bottom right fold line


84


to a bottom right flap


56


. The top right handle flap


28


includes a right handle portion


36


and a right tab portion


32


. The bottom right flap


56


defines a small, generally semi-circular slit


63


which forms a finger flap


63


. The bottom right flap


56


also defines a tab


60


extending from a distal edge of the bottom right flap


56


.




The back side wall panel


18


is hingedly secured along a top back fold line


78


to the top back flap


42


and also hingedly secured along a double bottom back fold line


86


to the bottom back flap


52


. The back wall panel


18


and bottom back flap


55


cooperate to define a back air aperture


73


along the bottom back fold line


86


. The top back flap


42


includes a closed slot


46


and a generally U-shaped distal locking portion


43


. The left side wall panel is hingedly secured along a top left fold line


80


to the top left handle flap


30


and hingedly secured along a double bottom left fold line


88


to the bottom left flap


50


.




The top left handle flap


30


includes a double left handle portion


38


and a pair of left tab portions


34


which are formed by cutouts to define an opening underneath the left handle portion


38


. Each of the bottom flaps


50


,


52


,


54


and


56


further defines a spacer fold line


64


approximately one-half inch from its respective wall panel


22


,


18


,


16


and


20


. Directly above the fold line


64


on the bottom left flap


50


is a slot


58


sized for receiving the tab


60


of bottom right flap


56


when the container


11


is assembled. The fold line


64


along bottom left flap


50


further defines a left spacer strip


65


of the bottom left flap


50


that is defined by the parallel fold lines


64


and


82


. The bottom left flap


50


defines a small, generally semi-circular slit


75


which forms a finger flap


77


. The bottom left flap


50


also defines a tab


79


extending from a distal edge of the bottom right flap


50


.




Advantageously, prior to connecting the side tab


66


, extending from the left side panel


22


to the front side wall


16


, the bag


5


is connected to the outer shell


3


. In the preferred embodiment, the bag


5


comprises several layers, having an inside taste-neutral layer that imparts no flavor, a middle layer that insulates the heat of the liquid, and an outer layer for providing strength and flexibility. Such bags are available from Scholle Corporation, having a manufacturing facility in Rancho Dominguez, Calif. Desirably, the bag can be constructed from flat sheets, which are heat sealed and cut to form the desired shape. Referring to

FIG. 7

, in the preferred embodiment, the bag


5


is generally 13 ½ inches by 13 ½ inches, sealed along its entire perimeter and has vertically oriented dart seals


90


(as shown in

FIG. 7

) which form isoceles triangle shaped cutouts having equal sides of 4 inches along the perimeter of the bag


5


at the corners on either side of the mouth


7


. The mouth


7


has a generally cylindrical body


92


with an annular outer rim


94


at one end which is bonded to the bag


5


by an appropriate adhesive or other means known in the art, and external threads


96


at the other end. The body


92


is desirably provided with a of raised annular ring spaced slightly from the outer rim


94


which forms an annular groove. The body


92


of the mouth


7


further defines a generally cylindrical internal channel


100


. The mouth


7


is advantageously sized and shaped for the external threads


96


and raised annular ring to be slightly larger than the opening


48


in the front wall panel


16


of the outer shell


3


.




The slits


49


in the front wall panel facilitate their insertion through the opening


48


. Thus positioned, the mouth is secured within the outer shell


3


by the outer rim


94


. The bag


5


may also be more securely retained in position within the outer shell


3


by means of adhesive between the rim


94


and the interior of the front wall panel


16


surrounding the opening


48


. The bag


5


is desirably inserted into the outer shell


3


with its cutout corners and the corner opposite the mouth folded up and inward toward the center of the bag.




Referring to

FIGS. 4 and 5

, the spout


9


of the container will now be described. The spout is desirably conical in shape and is internally threaded to mate with the mouth


7


. For convenience, the mouth may include a tear-off portion for sealing the container, until the destination is reached.




The tab


66


of the left side wall panel


22


is fastened to the front side wall panel


16


along an edge


17


of the front side wall


16


opposite of the right front fold line


68


. The fastening may be accomplished by double sided adhesive, glue or other fastening means known to those of skill in the art. Upon fastening, the outer shell


3


may then be laid and stored flattened with two adjacent side wall panels, panels


16


and


20


for example, facing upwards, and the other two side wall panels, panels


18


and


22


, facing downwards. The outer shell is thus ready for quick assembly and may be stored efficiently in stacks as illustrated in FIG.


6


. Advantageously, the spout


9


is threaded onto the mouth after the container has been filled.




The assembly of the container


10


will now be described.

FIGS. 3



a-d


illustrates the assembly of the bottom of the outer shell


3


.

FIG. 3



a


shows the container


10


turned over so that the bottom flaps


50


,


52


,


54


, and


56


are facing upwards and the side wall panels


16


,


18


,


20


, and


22


, folded to form a substantially rectangular opening


55


. In this position, the front side wall panel


16


is folded along left front fold line


90


so that the front side wall panel is perpendicular to the left side wall panel


22


. The front wall panel


16


is also oriented perpendicularly with respect to right side wall panel


20


along right front fold line


68


, so that left side wall panel


22


and right side wall panel


20


are parallel to each other. The back wall panel


18


is folded along the left back fold line


72


to be perpendicular to the left side wall panel


22


, and is also folded along the right back fold line


70


to be perpendicular to the right side wall panel


20


. The back wall panel


18


is thus parallel to the front wall panel


16


.





FIG. 3



a


indicates that the bottom left flap


50


, which is secured to the left side wall panel along bottom left fold line


88


, is the first flap that is folded over and is folded along the bottom front fold line


88


into the opening


55


. When the bottom left flap


50


is turned over, the left spacer strip


65


is folded down against the interior of left side wall panel


22


, the tab


79


extends through slot


57


in the right side panel


20


and the distal edge of the bottom left flap


50


contacts the interior of right side wall panel


20


as shown in

FIG. 3



b


. The bottom left flap


50


, with the exception of the spacer strip


65


is thus oriented perpendicularly to the wall panels


16


,


18


,


20


, and


22


, and is recessed below the bottom left fold line


88


.





FIGS. 3



b


and


3




c


indicate that the bottom back flap


52


and bottom front flap


54


, which are secured to the back wall panel


18


and the front wall panel


16


, respectively, are then folded over on top of the bottom left flap


50


about their respective bottom fold lines


86


and


82


. As with the bottom left flap


50


, the back spacer strip


67


of the bottom back flap


52


and the front spacer strip


69


of the bottom front flap


54


are folded down along the fold line


64


against the interior of the back wall panel


18


and the interior of the front wall panel


16


, respectively. When the bottom flaps


52


and


54


are folded over onto bottom left flap


50


, the edge


51


of the bottom back flap


52


meets with the edge


53


of the bottom front flap


54


to create a second layer of cardboard on top of the first layer, the bottom left flap


50


.





FIGS. 3



c


and


3




d


illustrate that the bottom right flap


56


is the last bottom flap to be folded over to create the bottom of the outer shell


3


. When the bottom right flap


56


is folded over, the right spacer strip


71


of the bottom right flap


56


is folded down along the fold line


64


against the interior of the right side wall


20


. The bottom flap


60


is then folded over onto the bottom flaps


52


and


54


, thereby creating a third recessed cardboard layer. The tab


60


of the bottom right flap


56


is inserted onto the slot


58


of the bottom left flap


50


to secure the bottom flaps


50


,


52


,


54


, and


56


in place. Thus assembled, the front air aperture


61


and the back air aperture


73


form air vents to permit the circulation of air under the bottom right flap


56


. To remove the bottom flaps from the secured position shown in

FIG. 3



d


, a user may pull the bottom flap out of its secured position by using the finger flap


63


of the bottom flap


60


or the opening formed by pushing the finger flap


63


inward.





FIGS. 4



a-




4




f


illustrate the formation of the top and handle


25


of the outer shell


3


of the present invention.

FIGS. 4



a


and


4




b


indicate that the top right handle flap


28


, which is secured to right side wall panel


20


along top right fold line


76


, is folded over into opening


41


in the top so that the top right handle flap


28


is in alignment with the top right fold line


76


.

FIG. 4



b


illustrates that right handle portion


36


is then folded upward from the top right handle flap


28


so that the right handle portion


36


is perpendicular to the top right handle flap


28


.





FIG. 4



c


shows that the top left handle flap


30


is then folded down and the left handle portion


38


, which is also folded upright like the right handle portion


36


, cooperates with right handle portion


36


. The tab


34


, which is cutout from underneath the left handle portion


38


is placed through the opening underneath the right handle portion


36


and over the right tab


32


. As shown in

FIG. 4



d


, the left handle portion


30


is then folded over the right handle portion


36


and the distal tab


34


of the left handle portion


38


is slid under the proximal tab


34


of the left handle portion to form the handle


26


of the outer shell


3


.

FIG. 4



e


shows top front flap


40


folded over along top front fold line


74


onto the top right handle flap


28


and the top left handle flap


30


. The handle


26


is inserted through the open-ended slot


44


, thereby allowing the top front flap


40


to rest flat against the right and left handle flaps


28


and


30


. As shown in

FIG. 4



f


, the top back flap


42


is folded over along top back fold line


78


onto the top front flap


40


and the top right and left handle flaps


28


and


30


. The handle


26


is inserted through the slot


44


of the top back flap


42


, allowing the top back flap


42


to rest flat against the top front flap


40


and the top right and left handle flaps


28


and


30


. The distal locking portion


43


of the top back flap


42


is inserted into the groove formed by the body


92


of the mouth so that the locking portion prevents the mouth from being pulled back into the outer shell


3


by the weight of the liquid when filled. The top front flap


40


and the top back flap


42


lock the handle flaps


28


and


30


in place. Thus assembled, the handle


25


defines a first end proximate the front wall panel


16


and a second end spaced further from the front wall panel than the first end, and the handle defines an opening between first end and the second end sized and shaped to receive the fingers of a hand.




Desirably, the front


13


of the outer shell


3


has a vertical height of roughly 8½ inches and a width of roughly 6⅛ inches. The bottom


23


has a width of roughly 6⅛ inches and a length of roughly 8½ inches. The back


15


of the outer shell has a height of roughly 6 inches and a width of roughly 6¼ inches.





FIGS. 5



a


and


5




b


illustrate the filling of the container


10


of the present invention.

FIG. 5



a


is a schematic view illlustrating the compressed, flexible bag


5


located within the outer shell


3


and the container in the “fill” position—namely, held in the right hand of the user with the container


10


resting on its back side wall panel


18


with the front side wall panel


16


facing upwards. The left hand of the user actuates the spigot from the pot.

FIG. 5



b


illustrates coffee being poured into the bag


5


through the mouth


7


from a spigot spaced over the mouth


7


, thereby forcing the bag to expand. To maximize the volume of liquid that the beverage container


10


may hold, the bag


5


is sized and shaped so that it may expand into the corners of the outer shell


3


. Advantageously, the container has a capacity of at least 48 ounces of fluid, desirably, between 70 and 200 ounces of fluid and, most desirably, roughly 96 ounces of fluid.




Since the mouth


7


desirably defines a flow channel having a diameter of at least {fraction (3/4 )}inches, desirably at least one inch and most desirably 1¼ inches, the user is able to visually determine when the level of fluid in the bag is proximate the bottom of the mouth


7


and moves the spigot to cut off the flow of fluid into the container


10


. The bag


5


is desirably sized such that when the level of fluid in the container is proximate the bottom of the mouth


7


when the container is positioned with its back wall panel


18


faced downward and in a horizontal orientation, when the container


10


is rotated to rest on its bottom


23


with the handle


26


facing up, the level of fluid in the bag


5


is below any opening formed by the spout


9


and, desirably, below the internal flow channel


100


of the mouth


7


. This reduces the risk of spilling during transport and the risk of injury to the user from spillage of hot coffee when the spout is opened. Effectively, the bag


5


to “sags” within the outer shell


3


when the container is rotated from its fill position to its “carry” position so that the level of fluid is below the level of the mouth. The volume of fluid in the container when the container is in its fill position and the level of fluid in the container is proximate the bottom of the mouth


7


, is referred to as the “normal fill volume.”




An important aspect of the invention is that the flaps


40


and


42


provide the advantage of minimizing the load on the handle


26


by transferring the a portion of the load from the weight of the container


10


and the contents from the handle


26


across the flaps


40


and


42


. With the handle


25


secured in place, the container


10


may be easily transported and carried like a briefcase. The carrier thus avoids having to hold the outer shell


3


which may be hot from the coffee or other liquid inside by the wall panels.




Yet another important advantage of the invention is that when the container is filled to its normal fill volume and positioned with its bottom facing downward and in a horizontal orientation, the center of gravity CG of the filled container is located at least one-half inch below the vertical center of the container VC (i.e., half-way between the top and bottom of the outer shell) and, preferrably, at least one inches below the center of gravity of the container. This is important to reduce the risk that the container will tip over during transport. In addition, the cross-sectional area of the bottom of the outer shell


3


is desirably as large as any horizontal cross-section of the container to further reduce the risk that the container will tip over when transporting or manipulating the container.




Advantageously, the top of the outer shell


3


ramps upward from the back side wall panel


18


to the front side wall panel


16


, which has the opening


48


for a spout. This preferred design facilitates dispensing fluids from the container when a user grips the handle


26


and rotates the container


10


forward to pour the fluid within the container out of the spout


9


. Specifically, the amount the user needs to pivot their hand relative the arm to pour is reduced, because the fluid in the container is already tipped toward the spout when the handle is horizontal from the rest position (with the bottom supported on a horizontal surface).




Importantly, by having the bottom of the outer shell


3


configured as shown in

FIG. 3



d


with a recessed bottom, only the thin edges formed by the bottom fold lines


82


,


84


,


86


and


88


contact a support surface when the outer shell


3


is set on in its bottom


23


. Because the bottom flaps


50


,


52


,


54


, and


56


, are recessed from the bottom


23


of the container, heat is not transfered directly from the bottom flaps to the support surface. The transfer of heat is further reduced by the air vents formed at the front and back of the container. Furthermore, the present invention provides multiple layers of cardboard in bottom flaps


50


,


52


,


54


, and


56


, thereby providing extra insulation from the heat. All of this is possible in a low cost container


10


particularly adapted to be constructed of such low cost materials that it can be disposable.




The container


10


is also particularly adapted to be used to mix hot and cold flavored drinks, by means of storing the flavor crystals in the bags


5


of a flattened container until it is desired to add liquid thereto. In this case, the channel


100


of the mouth


7


is desirably sealed by the spout


9


or other means, such as a removable aluminum cover.




Finally, the container


10


is also particularly adapted to be used to heat or cool liquids by placing a source of heat or a cold pack or ice in the outer shell


3


before closing either the top flaps or the bottom flaps of the outer shell. Alternatively, it is possible to insert ice through the mouth


7


into the bag


5


, to chill fluid therein.




Those of skill in the art will recognize that there are numerous variations and modifications of this invention which are encompassed by its scope. Accordingly, the foregoing description should be considered illustrative of the invention and not deemed to limit its scope.



Claims
  • 1. A liquid container comprising:an outer shell having a top, a bottom and a front wall, said front wall having, an opening therein; a flexible bag within said outer shell defining an aperture; a fluid passageway extending from said opening to said aperture such that fluid can be poured through said opening and into said flexible bag via said fluid passageway when said container is in a fill position wherein said opening faces upwards; a handle extending outward from said top of said outer shell, said handle having sufficient strength to provide essentially all support for said container when said flexible bag is filled with liquid and when said container is in a carry position wherein said opening is facing substantially sidewards; and left and right sidewalls each substantially perpendicular to said front wall, each of said left and right sidewalls foldingly connected to a respective upper flap forming a portion of said top, wherein said handle is formed by portions of said upper flaps.
  • 2. The liquid container described in claim 1, wherein a first handle opening defined in said upper flap of said left sidewall and a second handle opening defined in said upper flap of said right sidewall cooperate to form said handle.
  • 3. The liquid container described in claim 1, wherein fluid substantially filling said flexible bag is lower than said opening when said container rests on said bottom.
  • 4. A foldable liquid container comprising:a single piece cardboard blank in a collapsed state, said cardboard blank defining a fluid opening, said cardboard blank foldable along predetermined fold lines to form an outer shell of said liquid container, said outer shell having a top surface with a handle extending therefrom and a side wall surface interrupted by said fluid opening; and a substantially empty flexible bag having an aperture, said flexible bag configured in combination with said cardboard blank such that said aperture is substantially aligned with said opening, such that folding said cardboard blank to form said outer shell causes said flexible bag to rest inside said outer shell, and such that, after said folding, fluid poured through said fluid opening with said side wall pointing upwards enters said flexible bag and expands said flexible bag within said outer shell.
  • 5. The foldable liquid container described in claim 4, further comprising:a mouth sealingly attached about said aperture, said mouth configured to define a fluid channel through said fluid opening, wherein, after said folding, fluid may be poured through said fluid channel and into said flexible bag from a source outside said liquid container.
  • 6. The foldable liquid container described in claim 5, wherein an inner periphery of said opening substantially holds an outer surface of said mouth to maintain a positional relationship between said aperture and said opening.
  • 7. The foldable liquid container described in claim 5, wherein said mouth has an inner diameter sufficient to receive ice cubes therethrough.
  • 8. The foldable liquid container described in claim 5, further comprising:a cap removably attached to said mouth, said cap substantially preventing fluid from escaping said container via said mouth.
  • 9. The foldable liquid container described in claim 4, wherein a surface of at least one planar area of said cardboard blank is attached to a surface of another planar area of said cardboard blank to effect a positional relationship between walls of said outer shell.
  • 10. The foldable liquid container described in claim 9, wherein said surfaces are attached by an adhesive.
  • 11. The foldable liquid container described in claim 9, wherein said surfaces are attached before said cardboard blank is placed in said collapsed state.
  • 12. A method of forming a collapsed foldable liquid container, the method comprising the steps of:cutting a fluid opening in a cardboard blank; fitting a mouth connected to a flexible bag into said fluid opening; cutting at least two handle slots in said cardboard blank; and identifying a plurality of fold lines in said cardboard blank such that folding said cardboard blank along said fold lines forms a liquid container, said liquid container having an outer shell surrounding said flexible bag, said container fillable with liquid through said mouth in a first position wherein said mouth points substantially upwards, said liquid container having a handle formed by a cooperation between said at least two handle slots, said handle supporting said liquid container in a second position wherein said mouth points substantially sidewards when said flexible bag is filled with liquid.
  • 13. The method described in claim 12, comprising the further step:substantially collapsing said cardboard blank with said mouth and flexible bag.
  • 14. The method described in claim 13, comprising the further step:stacking said substantially collapsed cardboard blank on top of another such substantially collapsed cardboard blank.
  • 15. The liquid container described in claim 14, wherein fluid substantially filing said flexible bag is lower than said opening when said container rests on said bottom.
  • 16. The liquid container described in claim 14, wherein a first handle opening defined in said upper flap of said left sidewall and a second handle opening defined in said upper flap of said right sidewall cooperate to form said handle.
  • 17. A liquid container comprising:an outer shell having a top, a bottom and a front wall, said front wall having an opening therein; a flexible bag within said outer shell defining an aperture; a fluid passageway extending through said opening such that fluid can be poured through said opening and said aperture into said flexible bag via said fluid passageway when said container is in a fill position wherein said opening faces upward; a handle extending outward from said top of said outer shell, said handle having sufficient strength to provide essentially all support for said container when said flexible bag is filled with liquid and when said container is in a carry position wherein said opening is facing substantially sidewards; and left and right sidewalls each substantially perpendicular to said front wall, each of said left and right sidewalls foldingly connected to a respective upper flap forming a portion of said top, wherein said handle is formed by portions of said upper flaps.
  • 18. A liquid container comprising:an outer shell having a top, a bottom and sidewalls, the outer shell having an opening in one of said sidewalls; a bag within said outer shell defining an aperture; a mouth secured to said flexible bag surrounding said aperture and defining a fluid passageway; a handle extending outward from said outer shell, said handle having sufficient strength to provide essentially all support for said container when said flexible bag is filled with liquid in a first position wherein said opening is facing upwards and in a second position wherein said opening is facing sidewards.
Parent Case Info

This application is a continuation of U.S. patent application Ser. No. 08/926,520 filed on Sep. 10, 1997, U.S. Pat. No. 5,909,841 which was a continuation of U.S. patent application Ser. No. 08/645,218 filed on May 13, 1996 now issued U.S. Pat. No. 5,715,992, and this application claims the priority benefit of provisional application No. 60/004,298 filed on Sep. 26, 1995.

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Provisional Applications (1)
Number Date Country
60/004298 Sep 1995 US
Continuations (2)
Number Date Country
Parent 08/926520 Sep 1997 US
Child 09/260854 US
Parent 08/645218 May 1996 US
Child 08/926520 US