A typical method for making iced coffee is to brew hot coffee and then chill the hot coffee with ice. The drawback with such a method is that the strength of the coffee becomes diluted as the ice melts.
The present invention can provide a fluid cooling device that can cool warm or hot liquids or beverages for consumption as a cool beverage.
The present invention can provide a fluid cooling apparatus including a first cooling portion have a first series of cooling elements with first cooling surfaces. A second cooling portion can have a second series of cooling elements with second cooling surfaces. The second cooling portion can be removably nested together with the first cooling portion such that the first and second cooling surfaces of respective first and second series of cooling elements can be positioned adjacent to each other with gaps therebetween to form cooling cavities for cooling fluid introduced into the cooling cavities.
In particular embodiments, the first and second series of cooling elements can be partitions that are spaced apart from each other by the cooling cavities, which can form cooling channels of uniform width between the partitions. The partitions of the first and second series of cooling elements can contain cooling media therein. The cooling media can be a substance that is capable of changing phase from a solid to at least a partial liquid, and in some embodiments can be water. The partitions of the first and second series of cooling elements can be hollow, containing the cooling media therein and a thermally conductive insert for conducting heat through the cooling media. The thermally conductive insert can include an aluminum sheet. The first and second series of cooling elements can be positioned within a liquid container into which liquid is capable of being poured and cooled in a batch. The first cooling portion can be a bottom cooling portion, and the second cooling portion can be an upper cooling portion that is nested downwardly into the bottom cooling portion such that the cooling portions are generally upright. The partitions of the first and second cooling elements can be generally circular and positioned concentrically relative to each other in alternating spaced apart fashion forming concentric annular cooling channels therebetween. The annular cooling channels can be connected to each other by passages extending through selected wall locations of the cooling elements which are generally aligned with a spout to facilitate to pouring from the container when tilted. The partitions of the first and second series of cooling elements can each have a distal end and can be formed with tapered side walls that narrow moving toward the distal end. The first and second series of cooling elements can be nested from opposite directions, and the tapered side walls of the adjacent partitions of the first and second series of cooling elements can match each other to form cooling channels having parallel side walls. The partitions of the first and second series of cooling elements can be molded from plastic. The upper cooling portion can include a top plate over which liquid is poured. The top plate can be configured for directing the liquid into a outer annular cooling channel. The top plate can be formed of thermally conductive metal, such as aluminum, and can be secured over the first series of cooling elements with an elongate thermally conductive rod that extends through a center chamber containing cooling media, thereby conducting heat through the cooling media in the center chamber. The cooling media can be contained within the hollow partitions of the cooling elements and have a thickness between side walls of the partitions such that the energy contained in the latent heat of fusion approximates the sensible energy change in the fluid to be cooled. The width of the cooling channels can range from about 0.05 to 0.1 inches.
The present invention can also provide a cooling apparatus including a liquid container into which liquid is capable of being poured and cooled in a batch. A first cooling portion can have a first series of generally annular concentric upright cooling element partitions with first cooling surfaces positioned within the liquid container. A second cooling portion can have a second series of generally annular concentric upright cooling element partitions with second cooling surfaces removably nested together with the first cooling portion where the first and second series of cooling element partitions can be positioned concentrically relative to each other in alternating spaced apart fashion within the liquid container, forming concentric annular cooling channels therebetween for cooling the liquid introduced therein. The annular cooling channels can be connected to each other by passages extending through selected wall locations of the cooling elements which are generally aligned with a spout to facilitate pouring from the container when tilted.
In particular embodiments, the partitions of the first and second series of cooling elements can be formed of plastic and can be hollow, and contain a cooling media therein and a thermally conductive metallic insert for conducting heat through the cooling media.
The present invention can also provide a fluid cooling apparatus including a reservoir for receiving a liquid to be cooled. The reservoir can have a bottom with at least one reservoir outlet. A spiral heat exchanger can be positioned below the reservoir and can be fluidly connected to the at least one reservoir outlet for receiving and cooling liquid from the reservoir. The spiral heat exchanger can include at least one spiral cooling channel that continuously spirals laterally radially inwardly from an outer periphery to a radially inward location for discharging cooled liquid from the radially inward location. At least a majority of opposite lateral sides of the at least one spiral cooling channel can be laterally adjacent to at least one spiral cavity for containing cooling media for cooling the at least one spiral cooling channel.
In particular embodiments, the at least spiral cooling channel can have a generally rectangular cross section, and a height, width, top and bottom. The top of the at least one cooling channel can spiral radially inwardly along a horizontal plane. The generally rectangular cross section of the at least one spiral cooling channel can continuously increase in height moving radially inwardly in a manner where the bottom of the at least one spiral cooling channel can slope downwardly moving radially inwardly for inducing liquid flow by gravity. The cooling media can include a material that can change phase from a solid to at least a partial liquid. The latent heat of fusion of the cooling media in thermal contact with the at least one spiral cooling channel can be at least approximately equal to the sensible energy to be removed from liquid to be cooled. The cooling media in some embodiments can be water. A valve can control the flow of liquid discharged from the heat exchanger, and can control liquid temperature to be in a predetermined temperature range. The valve can be a temperature controlled valve which is controlled by the temperature of liquid to be discharged. The heat exchanger can include two spiral cooling channels that are each separately fluidly connected to a respective reservoir outlet. The two spiral cooling channels can have coils that are laterally adjacent to each other in alternating fashion. The heat exchanger can be molded from high density polyethylene in upper and lower halves that are sealed together.
The present invention can also provide a method of cooling fluid including providing a first cooling portion having a first series of cooling elements with first cooling surfaces. A second cooling portion can be included and have a second series of cooling elements with second cooling surfaces. The second cooling portion can be removably nested together with the first cooling portion such that the first and second cooling surfaces of respective first and second series of cooling elements can be positioned adjacent to each other with gaps therebetween to form cooling cavities. Fluid can be introduced into the cooling cavities and can be cooled with the first and second series of cooling elements.
In particular embodiments, the first and second series of cooling elements can be partitions that are spaced apart from each other by the cooling cavities, which can form cooling channels of uniform width between the partitions. The partitions of the first and second series of cooling elements can have cooling media therein. The cooling media can be a substance that is capable of changing phase from a solid to at least a partial liquid, and in some embodiments, can be water. The partitions of the first and second series of cooling elements can have a hollow interior, containing the cooling media therein and a thermally conductive insert for conducting heat through the cooling media. The thermally conductive insert can include an aluminum sheet. The first and second series of cooling elements can be positioned within a liquid container. Liquid can be poured into the container and cooled in a batch. The first cooling portion can be a bottom cooling portion, and the second cooling portion can be an upper cooling portion that is nested downwardly into the bottom cooling portion, such that the cooling portions are generally upright. The partitions of the first and second series of cooling elements can have a generally circular shape and can be positioned concentrically relative to each other in alternating spaced apart fashion forming concentric annular cooling channels therebetween. The annular cooling channels can be connected to each other by passages extending through selected wall locations of the cooling elements which are generally aligned with the spout to facilitate pouring from the container when tilted. The partitions of the first and second series of cooling elements can each have a distal end, and can have tapered side walls that narrow moving toward the distal end. The first and second series of cooling elements can be nested from opposite directions, and the tapered side walls of the adjacent partitions of the first and second series of cooling elements can match each other and form cooling channels having parallel side walls. The partitions of the first and second series of cooling elements can be molded from plastic. Liquid can be poured over a top plate of the upper cooling portion. The top plate can direct the liquid into an outer annular cooling channel. The top plate can be formed of thermally conductive metal, such as aluminum, and can be secured over the first series of cooling elements with an elongate thermally conductive rod that extends through a center chamber containing cooling media, thereby conducting heat through the cooling media in the center chamber. The cooling media can be contained within the hollow partitions of the cooling elements, and have a thickness between the side walls of the partitions such that the energy contained in the latent heat of fusion approximates the sensible energy change in the fluid to be cooled. The cooling channels can have a width which ranges from about 0.05 to 0.10 inches.
The present invention can also provide a method of cooling fluid including pouring liquid into a liquid container and providing a first cooling portion having a first series of generally annular concentric upright cooling element partitions with first cooling surfaces positioned within the liquid container. A second cooling portion can be provided having a second series of generally annular concentric upright cooling element partitions with second cooling surfaces. The second cooling portion can be removably nested together with the first cooling portion where the first and second series of cooling element partitions can be positioned concentrically relative to each other in alternating fashion within the liquid container, forming concentric annular cooling channels therebetween for cooling the liquid introduced therein. The annular cooling channels can be connected to each other by passages extending through selected wall locations of the cooling elements which are generally aligned with a spout to facilitate pouring from the container when tilted.
In particular embodiments, the partitions of the first and second series of cooling elements can have a hollow interior and can be formed of plastic, and contain a cooling media therein and a thermally conductive metallic insert for conducting heat through the cooling media.
The present invention can also provide a method of cooling fluid including pouring a liquid into a reservoir. The reservoir can have a bottom with at least one reservoir outlet. The liquid from the reservoir can be cooled with a spiral heat exchanger positioned below the reservoir and fluidly connected to the at least one reservoir outlet for receiving the liquid from the reservoir. The spiral heat exchanger can include at least one spiral cooling channel that continuously_spirals laterally radially inwardly from an outer periphery to a radially inward location for discharging cooled liquid from the radially inward location. At least a majority of opposite lateral sides of the at least one spiral cooling channel can be laterally adjacent to at least one spiral cavity which contains cooling media that cools the at least one spiral cooling channel.
In particular embodiments, the at least one spiral cooling channel can have a generally rectangular cross section and a height, width, top and bottom. The top of the at least one cooling channel can spiral radially inwardly along a horizontal plane. The generally rectangular cross section of the at least one spiral cooling channel can continuously increase in height moving radially inwardly in a manner where the bottom of the at least one spiral cooling channel slopes downwardly moving radially inwardly for inducing liquid flow by gravity. The cooling media can include a material that can change phase from a solid to at least a partial liquid. The latent heat of fusion of the cooling media in thermal contact with the at least one spiral cooling channel can be at least approximately equal to the sensible energy to be removed from the liquid to be cooled. The cooling media can be water. The flow of liquid discharged from the heat exchanger can be controlled with a valve, and can control liquid temperature to be at a predetermined temperature range. The valve can be a temperature controlled valve, which is controlled by the temperature of the liquid to be discharged. The heat exchanger can have two spiral cooling channels that are each separately fluidly connected to a respective reservoir outlet. The two spiral cooling channels can have coils that are laterally adjacent to each other in alternating fashion. The heat exchanger can be molded from high density polyethylene in upper and lower halves which can be sealed together.
The foregoing will be apparent from the following more particular description of example embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating embodiments of the present invention.
Referring to
In use, the cooling device 10 can be cooled in a freezer to cool the cooling elements 30, 42, 66 and 67. When water is used as the cooling media 36, the cooling media 36 can freeze in about 5-6 hours, if the insert assembly 20 is nested with the base assembly 12, or in about 1-2 hours if the insert assembly 20 and the base assembly 12 are separated. If the freezer is set at 0° F., the cooling elements 30, 42, 66 and 67 can be cooled to about 5° F. and the cooling media 36 contained therein can become frozen into ice. A batch or quantity of boiling (212° F.) or near boiling (about 200° F., and sometimes can be as low as about 180° F.) fluid or liquid 8, for example, a beverage such as coffee or tea, can be poured into the cooling device 10, by pouring the liquid 8 over the top cover 24 of the insert assembly 20. The top cover 24 can be generally circular and have an upper surface 24a which slopes or curves downwardly outwardly towards the round or circular outer perimeter, rim or edge 24b of the cover 24, for directing the liquid 8 towards and over the rim 24b. The cover 24 can provide initial heat exchange or cooling to the liquid 8, and can be formed of heat exchange or heat sink material, for example aluminum. The liquid 8 can flow downwardly over the rim 24b in an annular flow into an annular space or gap 26 between the rim 24b and the upper rim member 28 of the base assembly 12, and then downwardly into an outer annular cooling channel 80a.
As the liquid 8 flows into and around cooling channel 80a, the liquid 8 also flows radially inwardly along radial flow path 78, initially through the first or lower passages 70a and 32a of cooling elements 66 and 30, to flow into and around the radially inward inner cooling channels 80b-80i. As the level or height of the liquid 8 moves upwardly within the cooling channels 80 above ribs 70b and 32b, the liquid 8 can also flow radially inward along flow path 78 through the cooling elements 66 and 30 through the second or upper passages 70c and 32d. Once the annular cooling channels 80 are filled with liquid 8, the liquid 8 is contained, formed or positioned into a series of thin or narrow circular or annular sheets 9 with a cross sectional height H and width W (
In one embodiment, referring to
The cooling elements 66 can each contain the cooling media 36 within the cavities 83 between the side walls 82, and can also include a thermally conductive insert 38 which can be a sheet of thermally conductive metal that is generally annular in shape and corrugated to increase surface area. The conductive insert 38 can conduct heat (or cold) through the cooling media 36 to evenly spread heat (or cold) throughout the cooling media 36 within each cooling element 66 so that the cooling elements 66 can be evenly chilled in a freezer, and when cooling a liquid 8 during use, to exchange heat with the liquid 8 within channels 80 evenly. When water is used as the cooling media 36, which can have a freezing temperature of 32° F., the conductive insert 38 can allow the water to freeze and thaw more evenly, and can prevent or reduce the formation of thermal ice dams developing within cavities 83 which can cause uneven heat exchange and performance.
The upper rim of the outer container wall 61 of the base cooling portion 60 can be sealed to the upper rim of the base container 18 by o-ring seals 62 and 64, and an outer band or ring 74 can be fitted over exterior surfaces of upper rim member 28 and the upper rim of the base container 18 to secure the upper rim member 28 to the base container 18. The outer container wall 61 can be spaced apart from the base container 18 to form a generally circular or annular cavity 63 around the outer container wall 61 which can also contain cooling media 36 and an annular conductive insert 38 therein whereby the outer container wall 61 and base container 18 can form a generally circular annular cooling element 67. The bottom of cavities 83 and 63 can have generally circular or annular openings 83a and 63a (
Referring to
Referring to
The cooling elements 30a-30d can concentrically surround cooling element 42 and can each contain cooling media 36 within the cavities 34 between the side walls 46, and can also include a thermally conductive insert 38 that is similar to that in cooling elements 66, for conducting heat (or cold) through the cooling media 36 to evenly spread heat (or cold) throughout the cooling media 36, as in cooling elements 66. The cooling media 36 can be the same as that within cooling elements 66. The upper, top or proximal ends of cavities 34 and 34a can have generally circular or annular openings 34b and 42c for filling with cooling media 36, conductive inserts 38 and conductive rod 40. The openings 34b and 42c can be connected to gap 25 to facilitate filling with cooling media 36 and can allow expansion and contraction of the cooling media 36 into the gap 25. Some of the cooling elements 30 and 42 can include a spacing protrusion 58 on the distal ends 48 and 54. When the insert cooling portion 35 is nested with the base cooling portion 60, this can keep the distal ends 48 and 54 of cooling elements 30 and 42 raised above the bottom wall 92 of the cooling portion 60 within cavities 68. The slots 32a and 32c can be located at or near the bottom and the top of cooling elements 30 inline with each other, and to be inline with the slots 70a and 70c of the cooling elements 66 and spout 16 of base assembly 12 when nested together. A structural rib 32b positioned midway up the cooling elements 66 can separate the slots 32a and 32c from each other and also provided structural strength to the cooling elements 30 (
The downward taper or narrowing of the cooling elements 30 and 42 can be equal and opposite to the upward taper or narrowing of cooling elements 66 and 67 so that when the cooling elements 30 and 42 of the insert cooling portion 35 are inserted in a downward direction into base cooling portion 60 adjacent to cooling elements 66 and 67, thereby nesting from opposite directions, the tapered side walls 46 of the insert cooling portion 35 and the tapered side walls 82 and 61 of the base cooling portion 60, match or mate each other in a spaced apart parallel manner to form generally annular uniform width cooling channels 80 having uniform parallel or evenly spaced concentric side walls 46, 82 and 61, that are angled or tapered slightly relative to axis A in alternating fashion. As a result the top of the cooling channels 80 each alternately angle upwardly away and upwardly towards axis A, moving from channel 80a towards channel 80i, due to the alternately nested tapers of the cooling elements 30, 42, 66 and 67. Referring to
In some embodiments, the base assembly 12 can be about 4½ to 5 inches in diameter, for example about 4.8 inches, and the height of the base assembly 12 extending to the top of the upper rim 28 can be about 5 to 5½ inches, for example about 5.3 inches. The outer container 18 can have an outer diameter of about 4½ to 5 inches, such as about 4.73 inches, a height of about 4¼ to 5 inches, such as about 4.6 inches and a wall thickness of about ( 1/32 to 1/16 inches) about 0.04 to 0.05 inches. The base cooling portion 60 can have cooling elements 66 that are about 4½ inches high and tapered moving in the direction of distal ends 72 such that the cavities 83 have a width at the proximal end or opening 83a about ⅛ to 3/16, or 0.136 inches, and a width at the distal end 72 of about 1/16 inches, such as about 0.061 inches. The annular gaps 68 can also taper and can be about 5/16 to ⅜ inches (such as about 0.341 inches) wide between the distal ends 72 and taper down to about ¼ to 9/32 inches (such as about 0.265 inches) at the proximal end or bottom wall 92. The side walls 82 and 61 can each be angled at about 0.50° relative to axis A, or can have a 1° included angle for a pair of walls. The side walls 82 and 61 can be about 1/32 inches or about 0.030 inches thick, the bottom wall 92 can be about 1/16 inches or about 0.060 inches thick, and the distal ends 72 can have a thickness of about 1/16 inches or about 0.060 inches. The taper can facilitate the molding process of base cooling portion 60. The conductive insert 38 can each have a radius R and a longitudinal length to fit within cavities 83 and 67, and can have a gap G of about ⅜ inches or about 0.38 inches. The corrugations 39 can have a pitch P of about ¼ inches or about 0.2 inches, and can have a height h of about 1/16 inches or about 0.05 inches. The conductive insert 38 can be formed of aluminum sheet metal about 0.002 to 0.005 inches thick.
The top plate 24 and top wall 52 of insert cooling portion 35 can have an outer diameter of about 4¼ inches (about 4.34 inches). The cooling elements 30 and 42 of insert cooling portion 35 can have a height of about 4½ inches. The spacing protrusions 58 can have a height of about 1/16 inches (about 0.060 inches). Cooling elements 30 can have side walls 46 that are about 1/32 inches thick (about 0.030 inches), and have a cavity 34 between the side walls 46 that can taper from a width of ⅛ to 3/16 inches (about 0.142 inches) at the proximal end or opening 34b, and narrow moving in the direction of the distal ends 48 to a width of about 1/16 inches (or about 0.067 inches). The annular gaps 44 can be about 5/16 to ⅜ inches (such as about 0.334 inches) between the distal ends 48 of the cooling elements 30 and taper down to about ¼ to 9/32 inches (such as about 0.259 inches) at the proximal end or top wall 52. The side walls 46 can each be angled at about 0.5° relative to axis A, or can have a 1° included angle for a pair of walls. The top wall 52 and distal ends 48 can have a thickness of about 1/16 inches (such as about 0.060 inches).
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
The interior 142a of base container 142 and two spiral cavities or spaces 155 between opposing side walls of the cooling channels 148 and 154, can be filled with cooling media 36, which can be similar to that described for cooling device 10, and can be water which freezes at about 32° F. As a result, both sides of most of the cooling channels 148 and 154 can be in contact with cooling media 136 that is within spiral spaces 155. Spiral conductive inserts can be positioned within spiral spaces 155. Consequently, as liquid 8 flows radially inwardly within cooling channels 148 and 154, the liquid 8 is cooled from opposite sides by the cooling media 36 while flowing until reaching outlets 144. The outlets 144 of the cooling channels 148 and 154 can empty into an outlet chamber 144a having an outlet opening 168 at the bottom for discharging cooled liquid 8a. The outlet opening 168 can be controlled by a valve 164 having a valve member 166 for opening and closing the outlet opening 168. The valve member 166 can be positioned on the end of a valve rod 165. The valve rod 165 can be connected to a heat activated valve control member 170 which can be thermostat controlled or can be a bimetal member. The temperature of the cooled liquid 8a within the outlet chamber 144a when at a predetermined level, can activate the valve control member 170 to open the valve 164, and allow liquid 8a to discharge from outlet opening 168. The valve 164 can be preset to maintain a flow rate of liquid 8 that results in obtaining cooled liquid 8a at a temperature in a predetermined range. Using two cooling channels 148 and 154 instead of a single cooling channel can cool the liquid 8 at a faster speed.
Referring to
While this invention has been particularly shown and described with references to example embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.
Although the present invention has been described for cooling fluids such as beverages, it is understood that in some embodiments, the fluids can be gasses. In addition, if desired, a refrigerator can be connected to the present invention for cooling the cooling channels. In some embodiments, the channels can be heated instead of cooled, for heating cold liquids. Various features of the embodiments described can be combined together or omitted. The outer containers, reservoirs, cooling elements and cooling channels can have other suitable shapes than those shown, and can include other curves, polygons, straight lines or combinations thereof. Although orientational terms have been given such as top, bottom, upper, lower etc., other orientations can occur.
This application claims the benefit of U.S. Provisional Application No. 61/494,454, filed on Jun. 8, 2011. The entire teachings of the above application(s) are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
61494454 | Jun 2011 | US |