The described embodiments relate generally to a beverage dispenser. In particular, embodiments relate to a break and pour system utilizing a controlled gas system for aiding dispensing.
Various systems and methods for beverage dispensing systems may be used. Beverage dispensing units have become a popular way for food and beverage establishments to create or dispense on-site fountain beverages. Typically, these units include several bag-in-box containers that each contains syrup, a liquid source that dispenses a liquid, a mixing unit, and a dispensing unit. Syrup is pumped from the bag-in-box container into the mixing unit where it is mixed with liquid to form a beverage that is then dispensed through the dispensing unit. Typically, a pump causes the syrup to be released from the bag-in-box container into the mixing unit.
However, in developing and emerging markets, proprietors of markets or road-side stands may not have access to reliable electricity, running water, or refrigeration. In these markets, saleable bottles of beverages (e.g., PET bottles of soft drink, which may be resealable, for example), may be bought by owners of such shops and resold to customers as poured into a cup or glass. In this way, the shop keeper is still able to provide beverages, and the original beverage producer is still gaining sales of saleable units. However, current systems, including manual opening and pouring suffer from slow pouring time, loss of carbonation in carbonated beverages, difficult sanitation in open systems, and other issues described herein. Improved systems and methods are required to overcome these and other issues with prior systems.
Some embodiments are directed to a beverage dispensing system, including a main body. The main body includes an interior cavity adapted to receive a beverage container therein. The system may further include an adaptor module, and a controlled gas system. In some embodiments, the adaptor module is configured to provide fluidic coupling from a beverage container to the controlled gas system, such that a beverage may be dispensed through from a tap connected to the adaptor with the aid of positive gas pressure disposed on a beverage surface within the beverage container.
In some embodiments, the adaptor module includes an adaptor configured to be coupled to an opening of a beverage container, and a beverage tube coupled to the adaptor and configured to receive beverage from the beverage container.
In some embodiments, the system includes a lid configured to close the interior cavity. The controlled gas system may include a one-way gas valve including a switch configured such that the controlled gas system is limited, or prevented from flowing gas to the beverage container when the lid is removed from the main body. In some embodiments, the controlled gas system includes a gas canister containing one of CO2 or compressed air, for example. In some embodiments a gas line connects the gas canister to a one-way gas valve, and a second gas line connects the one-way gas valve to a manifold. In some embodiments, the manifold connects to the adaptor and allows fluidic communication between the gas canister and the beverage container. In some embodiments, an adaptor is configured to be coupled to the beverage container and configured to provide a gas flow path between the gas canister the beverage container.
In some embodiments, the controlled gas system exerts a positive pressure on a surface of the beverage in the beverage container such that when a tap is opened to dispense the beverage, the relative pressure difference between the positive pressure on the surface of the beverage and the ambient pressure causes the beverage to be dispensed from the tap. In some embodiments, the beverage container is a bottle.
In some embodiments, the system includes a manifold configured to establish a gas flow path between the gas canister and an inside of a beverage container, and configured to establish a beverage flow path between the beverage container and a tap to dispense the beverage. In some embodiments, the system includes a locking member connected to the manifold and configured to retain the adaptor such that the adaptor is coupled to the manifold. In some embodiments, the manifold further includes a gas outlet configured to be coupled to a gas inlet of the adaptor; and a beverage inlet, configured to be coupled to a beverage outlet of the adaptor.
In some embodiments, the controlled gas system exerts a positive pressure on a surface of the beverage inside the beverage container of between about 10 pounds per square inch (“psi”) and about 15 psi. In some embodiments, the system further includes a second adaptor module, wherein the second adaptor module is configured to provide fluidic coupling from a second beverage container to the controlled gas system, such that a second beverage may be dispensed through from a second tap connected to the second adaptor with the aid of positive gas pressure disposed on a beverage surface within the second beverage container.
Some embodiments are directed to a break and pour beverage dispensing system including a product restriction element. The product restriction element may include a base profile disposed on an interior surface of a main body of a beverage dispenser. In some embodiments, the base profile is contoured to match a profile of a specific brand's beverage container.
In some embodiments, the system includes a locking member configured to retain a beverage container within a main body of the system. In some embodiments, the locking member is positioned such that it restricts the height of the beverage container to match a height of a specific brand's beverage container. In some embodiments, the system includes a gas canister, and an adaptor configured to be coupled to the beverage container and configured to provide a gas flow path between the gas canister the beverage container.
Some embodiments are directed to a method of dispensing a beverage from a break and pour dispenser. The method may include providing a gas flow path from a gas canister configured to provide fluidic coupling to a gas inlet of an adaptor, providing a beverage flow path from a beverage outlet of the adaptor to a tap, and maintaining a positive pressure in the gas flow path relative to ambient pressure such that when the tap is actuated the pressure in the gas flow path pushes the beverage through the beverage outlet of the tap.
In some embodiments, the method includes providing a one-way gas valve in the gas flow path such that pressure from the gas canister is regulated to flow in one direction towards the gas inlet of the adaptor. In some embodiments, the gas flow path exerts a positive pressure on a surface of the beverage inside the beverage container of between about 10 pounds per square inch (“psi”) and about 15 psi.
The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
The present invention(s) will now be described in detail with reference to embodiments thereof as illustrated in the accompanying drawings. References to “one embodiment”, “an embodiment”, “an exemplary embodiment”, etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
As discussed above, beverage dispensing units have become a popular way for food and beverage establishments to create or dispense on-site fountain beverages. Typically, these units include several bag-in-box containers that each contains syrup, a liquid source that dispenses a liquid, a mixing unit, and a dispensing unit. Syrup is pumped from the bag-in-box container into the mixing unit where it is mixed with liquid to form a beverage that is then dispensed through the dispensing unit. Typically, a pump causes the syrup to be released from the bag-in-box container into the mixing unit.
However, in developing nations and pyramid markets, beverages may be poured and served to customers through higher capacity packaged bottles (e.g., 1.25 to 2.25 liter bottles). This process may be referred to as “break-and-pour”. Previous methods and systems include, manual breaking and pouring by tilting the bottle by a server, pouring through a particular tap, etc. However, dispensing in these ways have problems associated with them. For example, manual pouring is inefficient and cumbersome for the operator/shopkeeper. Further, if the beverage is a carbonated beverage, these methods tend to decrease the carbonation in them, as air comes in contact with the beverage allows the beverage to lose carbonation. Non-smooth pouring of a carbonated beverage further releases carbonation, and foam may be formed in the glass into which it is poured.
In systems where a bottle is inverted vertically, loss of carbonation is also an issue, as air rushes through the beverage to displace the beverage. While the air is rushing through the beverage, it loses its carbonation and hence consumers complain of a flat drink. Also, a fixed, vertically inverted bottle dispenser has its own challenges of connecting the bottle without spillage. Other systems may be overly complex, leading to difficulty in cleaning the dispenser valve regularly, which is a chore for the operator/shopkeeper. Previous systems and methods do not allow for fast service, leading to an operator having to squeeze the bottle during dispensing for fast pouring, and even then the bottle does not empty completely in many cases.
What is needed is an improved break-and-pour beverage dispensing system, improving upon prior systems, such that an affordable, simple, efficient, fast-pouring, convenient, and ergonomic dispenser is available in developing markets. Embodiments of the systems described herein solve one or more of these problems, and decrease spillage and improve carbonation retention, in part to their novel control gas systems, and bottle lock systems. These systems are fully applicable to non-carbonated beverages. The systems disclosed generally are low-service required. Moreover, do-it-yourself installation and no training being required are achieved through the disclosed systems.
In some embodiments, the beverage container may be a single serve package and can be provided to the consumer from a store attendant. In other embodiments, the beverage may be dispensed to the consumer through a refrigerated system. In some embodiments, the system may be refrigerated and include an integrated point-of-sale (“POS”) payment system that would dispense the beverage requiring very little to no interaction from a store attendant, aside from re loading a beverage container and periodic cleaning of the valves.
These and other embodiments are discussed below with reference to the figures. However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes only and should not be construed as limiting.
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Main body 100 may be configured as a plastic body, which advantageously allows for a portable and rugged installation, for example in use at roadside stands in developing and emerging markets. In some embodiments, the walls of main body 100 and lid 101 may be made from plastic for example, and may include an insulation material, such as polyurethane. In some embodiments one or more of the components may include stainless steel skin, such that the looks of stainless steel is achieved without increasing cost manufacturing issues by making compliance only out of stainless steel. Main body 100 may be configured as a housing to house internal components of the system.
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In embodiments of the beverage dispensing system 10 that include a different cooling system (for example a vapor compression refrigeration system, thermoelectric system, or the like), no ice container is required, and fluid exit 107 may be omitted, or simply capped off. In order to keep the interior of main body 100 cool, the walls and lid of beverage dispensing system 10 may include insulative material.
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As shown, one-way gas valve 206 leads to one or more additional internal gas lines 207/208 eventually connecting to manifold 400. Suitable framing and support for gas find 207/208 are provided within main body 100. Manifold 400 allows for connection of adaptor module 300, which allows beverage from the beverage containers to be dispensed from valves 104 with the aid of controlled gas system 200. Because controlled gas system provides positive pressure above ambient at a sufficient level, when a tap is opened, the pressure differential causes beverage from the beverage container to be dispensed when the system is opened via the tap. Further discussion of adaptor module 300 with reference to
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In some embodiments, the beverage container is a bottle. In some embodiments, the adaptor 300 may be coupled to an opening of a beverage container 301 in a first loading configuration, and positioned in a second beverage dispensing configuration, such that the opening of the beverage container in the second beverage dispensing configuration is positioned at an angle off vertical. This configuration would decrease the vertical footprint of the system 10
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A product restriction element may include for example, one or more of a base profile 508, or height device 509. As shown in the figure, base profile 508 is contoured to match a profile 303 of the particular beverage container 301. In practice the profiles 303, formed on the bottom of a particular brand beverage container 301, may be standardized for a given brand, but may differ from profiles of competitor beverage containers. By specifically providing that base profile 508 is contoured to match a specific profile 303, of a particular brand beverage containers 301, a consumer may be protected from purchasing a different beverage than the beverage that may be advertised, for example on an outer surface of main body 100.
Additionally, height device 509 may interact with manifold 400, having locking member 405, such that a beverage container 301 height is controlled. Similar to the base profiles, the height of particular brands beverage containers may vary, but for a given brand or manufacturer may be standardized. Again, this protects the consumer from purchasing a different beverage than the beverage they expect to be purchasing.
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Once the valve body 605 is activated by moving the dispensing valve handle 105 as described above, the gas exerts pressure on the beverage head inside the bottle, because opening valve handle 105 opens the one-way system to ambient pressure and disturbs equilibrium. This opens the system, such that the beverage within the bottle displaces towards the lower pressure path, through the outlet of dispensing valve body 605. The controlled pressure of the gas flow path 700 allows the individual greater flexibility and control dispensing the beverage, as compared to other methods such as gravity feed, mechanical squeezing of the bottle, etc. In some embodiments, due to the manifold feature described herein, gas flow path 700 is connected to an additional gas flow path 700 such that pressure coming from the gas in gas canister 601 is maintained at the same value, independent of which gas flow path 700 a bottle is connected to.
Advantageously for carbonated beverages, the gas in gas flow path 700 is maintained at pressure higher than atmospheric pressure enabling retention of dissolved CO2 in the carbonated beverage, which ultimately maintains the beverage carbonation essential for the beverage taste quality. Relatedly, by providing a pressure regulator to control gas pressure provided into the bottles (e.g., between about 10 psi to 15 psi, for example) flow and froth volume (e.g., bubbles, or head) in a dispensed beverage. Additional control may be achieved by using a ball valve inside dispensing valve. If CO2 is used as the gas, this improves cleanliness of the system, because CO2 acts as a disinfectant. This decreases the maintenance required overall for beverage dispensing system 10.
Some embodiments are directed to a method of dispensing a beverage from a break and pour dispenser. The method may include providing a gas flow path from a gas canister configured to provide fluidic coupling to a gas inlet of an adaptor, providing a beverage flow path from a beverage outlet of the adaptor to a tap, and maintaining a positive pressure in the gas flow path relative to ambient pressure such that when the tap is actuated the pressure in the gas flow path pushes the beverage through the beverage outlet of the tap.
In some embodiments, the method includes providing a one-way gas valve in the gas flow path such that pressure from the gas canister is regulated to flow in one direction towards the gas inlet of the adaptor. In some embodiments, the gas flow path exerts a positive pressure on a surface of the beverage inside the beverage container of between about 10 pounds per square inch (“psi”) and about 15 psi.
As discussed above, in some embodiments, the beverage container may be a single serve package and can be provided to the consumer from a store or restaurant attendant. The beverage container may be a resealable bottle, such as a 1.5 L or 2 L bottle. In other embodiments, the beverage container may be dispensed to the consumer through a vending machine, or stored on a shelf. In some embodiments, the vending machine may be refrigerated and include an integrated point-of-sale (“POS”) payment system that would dispense the beverage requiring very little to no interaction from a store attendant.
An individual may remove the lid of the beverage dispensing system, in order to access the cavity inside. Once open, the one-way gas valves shut off further gas from entering the system past the one-way gas valves. In this regard, individual may purchase the remaining gas from the lines past the one-way gas valve safely. Once the remaining gas from the lines past one-way gas valves has safely been purged, any beverage containers e.g., resealable bottles, may be disconnected from the system by removing any locking mechanism from the adaptor connected to the bottles. Once any locking mechanism is disengaged, the adaptor assembly coupled to the bottle may be removed from the interior cavity of the main body of the dispensing system. The adaptor then may be removed from the bottle connected to it and any beverage to may be removed from the interior of the bottle. In order to continue dispensing beverages a fresh beverage container may be opened, the beverage tube inserted into the beverage container, and the adaptor coupled to the beverage container. Once so coupled, the adaptor may be reconnected to the beverage dispensing system, that is, to the manifold in the control gas system. The individual may then replace the lid, actuating a switch that allows the one-way gas valves to engage in fluidic coupling between the gas canister in the rest of the components.
Once the gas canister is connected to the system, the gas flow exerts a positive pressure on a surface of the beverage inside the beverage container. When an individual, such as a customer, wishes to dispense a beverage, they may actuate a valve in the form of a tap and open fluidic communication between the beverage liquid in the beverage container and ambient pressure. Due to the pressure differential provided by positive pressure applied by the gas canister, the beverage liquid in the beverage container is pushed through the system and is dispensed through the tap, for example into a cup or glass.
In some embodiments, the system may be operated entirely by an attendant, rather than the consumer.
The configuration described optimizes the center of gravity balance and integrates an entire beverage dispensing system such that the system 10 is a stable table-top unit. In some embodiments, a support pad may be included, such as a leveling support pad disposed under main body 100 to balance on relatively uneven surfaces.
Features of each embodiment described herein are equally applicable to each other embodiment.
The foregoing descriptions of the specific embodiments described herein are presented for purposes of illustration and description. These exemplary embodiments are not intended to be exhaustive or to limit the embodiments to the precise forms disclosed. All specific details described are not required in order to practice the described embodiments.
It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings, and that by applying knowledge within the skill of the art, one may readily modify and/or adapt for various applications such specific embodiments, without undue experimentation, without departing from the general concept of the present invention. Such adaptations and modifications are intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein.
The Detailed Description section is intended to be used to interpret the claims. The Summary and Abstract sections may set forth one or more but not all exemplary embodiments of the present invention as contemplated by the inventor(s), and thus, are not intended to limit the present invention and the claims.
The present invention has been described above with the aid of functional building blocks illustrating the implementation of specified functions and relationships thereof. The boundaries of these functional building blocks have been arbitrarily defined herein for the convenience of the description. Alternate boundaries can be defined so long as the specified functions and relationships thereof are appropriately performed.
The phraseology or terminology used herein is for the purpose of description and not limitation, such that the terminology or phraseology of the present specification is to be interpreted by the skilled artisan.
The breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined in accordance with the claims and their equivalents.
Number | Date | Country | Kind |
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201841006718 | Feb 2018 | IN | national |