This invention is directed towards a beverage dispensing module and flexible pouch for such a beverage dispensing module. The beverage dispensing module is particularly suitable for alcoholic beverages.
Beverages, for example alcoholic beverages, sodas, concentrates and the like, are commonly supplied individually to consumers in bottles and typically glass bottles. However, glass bottles utilise space inefficiently when stacked, are relatively heavy and can be broken relatively easily when subjected to an impact. Therefore, they are not optimally suited to transportation. Furthermore, when a bottle is opened air is able to contact the beverage, which may result in the evaporation of the beverage and/or causing the beverage to degrade. For example, the alcohol in an alcoholic beverage will evaporate, thereby reducing the alcoholic content of the beverage. The air may also oxidise the alcohol such that the taste of the beverage changes.
Bag-in-box type containers commonly prevent air from contacting the beverage by comprising a one-way valve which allows beverage to flow out of, but prevents air from flowing into, the bag. However, such bag-in-box containers are not considered to be premium products by consumers and have, as a result, not replaced glass bottles as the typical beverage container. The bag-in-box type containers are also commonly very large (e.g. 3 to 5 litres) and are not suited to storing beverages, such as liquors, which are commonly supplied only in relatively smaller quantities (e.g. 1 litre). The box is also typically formed of cardboard or the like and thus has a relatively low structural strength. Therefore, they are not suited to vertical stacking in large numbers.
The present invention is directed in one aspect towards a beverage dispensing module comprising: an outlet arrangement for selectively dispensing beverage; a pressurising arrangement comprising resilient bias means connected to a roller; a beverage pouch fluidly connected to the outlet arrangement and mounted with the roller; wherein the resilient bias means, outlet arrangement and roller are configured to form an overpressure, relative to atmospheric pressure, within the pouch.
The present invention is directed in a further aspect towards a beverage dispensing module comprising: a beverage reservoir; a module outlet; and a duckbill valve positioned between the beverage reservoir and the module outlet for selectively enabling fluid communication therebetween, the duckbill valve comprising: first and second valve walls converging from first ends to second ends, the second ends being positioned closer to the reservoir than the first ends, and the second ends defining a valve mouth between valve tips.
The present invention is directed in yet a further aspect to a flexible pouch for a beverage comprising: a first major side panel connected to a first minor side panel along a first corner; a second major side panel connected to the first minor side panel along a second corner; and a first sealed region between the first major and minor side panels, wherein the first sealed region: extends along and is located adjacent to the first corner; and extends orthogonal to the first corner into the first major and minor side panels by a first width, said first width being greater in a central portion along the first corner than on either side of the central portion.
The present invention is directed in yet a further aspect to a flexible pouch for a beverage comprising: a first major side panel connected to a first minor side panel along a first corner; a second major side panel connected to the first minor side panel along a second corner; and a first sealed region between the first major and minor side panels, wherein the first sealed region: extends along and is located adjacent to the first corner; extends orthogonal to the first corner into the first major and minor side panels by a first width; and comprises a first portion extending from a first end of the first major and minor side panels towards a midpoint along the first corner, wherein the first width of the first portion decreases away from the first end.
In a preferred embodiment the container to which the beverage dispensing arrangement is attached comprises a housing and first and second end covers. The housing comprises first and second major and minor side walls and, at either end thereof, forms an opening for receiving the first and second end covers. The first and second end covers comprise at least one protrusion for mounting into recesses formed in, or adjacent to, the inner face of at least one of the side walls. The engagement between the protrusions and recesses holds the end covers in place. In a further embodiment the second minor side wall is formed from two minor side panels of the housing. A tear strip is provided from the first to second end of the outer minor side panel and the two minor side panels are adhered to one another such that when the tear strip is removed the two minor side panels are disconnected. Therefore, the housing can be unwrapped and easily recycled.
The beverage dispensing module is suitable for containing alcoholic beverages and is particularly suitable for containing spirits, such as whisky, vodka, gin, liqueur, coffee liqueur, rum, aniseed-based spirit, pastis, cognac, brandy or tequila. The beverage dispensing module may also be suitable for containing other alcoholic beverages including champagne, wine, beer or cocktails, and/or other types of beverage, including sodas (also known as soft drinks) and beverage concentrates.
By way of example only, embodiments of the present invention are now described with reference to, and as show in, the accompanying drawings, in which:
As illustrated in
The beverage dispensing module 500 further comprises a beverage dispensing arrangement 100. The beverage dispensing arrangement 100 comprises an outlet arrangement 101 for controlling liquid beverage flow or selectively dispensing liquid beverage from a beverage reservoir located within the container 10. The outlet arrangement 101 comprises an outlet nozzle 102 mounted to the outside of the container 10 and a beverage dispensing valve 103 located at least partially within the container 10. The beverage dispensing valve 103 is controlled by a dispensing actuator 104. The beverage dispensing arrangement 100 is discussed in more detail below.
The container 10 may be constructed in any suitable manner and several embodiments of the construction are illustrated in
In the first embodiment, as illustrated in
Each of the top and bottom panels 39, 40 comprise protrusions 41 around their periphery for mounting into apertures 42 in the housing panels 31, 32, 33, 34, 35, 36, 37, 38. In particular, two protrusions 41 are provided on each major edge of the top and bottom panels 39, 40 and corresponding mounting apertures 42 are provided adjacent the minor edges of the third and fourth major housing panels 36, 38. Apertures 43 are provided towards an upper end of the second and fourth minor housing panels 33, 37 for receiving the outlet arrangement 101. Components of the beverage dispensing arrangement 100 may be attached to the underside of the top panel 39, as will be described below. Slots 44 or the like may be provided along the third and fourth minor housing panels 35, 37 for receiving the ends of a roller of the beverage dispensing arrangement 100, as will also be described below.
During assembly the housing 30 may be folded along fold lines in between each of the housing panels 31, 32, 33, 34, 35, 36, 37, 38 such that the first and second minor housing panels 31, 33 form the second and first side walls 14, 13 respectively of the container 10 and the first and second major housing panels 32, 34 form the first and second major side walls 11, 12 respectively. The third and fourth minor and major housing panels 35, 36, 37, 38 are enclosed therein. The top and bottom panels 39, 40 are mounted adjacent the minor edges of the housing panels 31, 32, 33, 34, 35, 36, 37, 38 in the apertures 42, thereby forming the container 10 as an enclosure. Adhesive or other fixing means may be provided to hold the housing 30 in such an arrangement. A tab 45 may be provided for a user to easily break the adhesive or fixing means such that they can disassemble the housing 30, thereby enabling access to the parts of the container 10 for recycling or the like.
In the second embodiment, as illustrated in
In a third embodiment, as illustrated in
The outer housing 61 comprises first and second minor outer housing panels 69, 70, forming first and second minor side walls 13, 14 of the container 10, and connected at major edges to first and second major inner housing panels 71, 72, forming first and second major side walls 11, 12 respectively of the container 10. A top panel 73 is connected to the bottom minor edges of each of the inner housing panels 63, 64, 65, 66 and forms the first end wall 15 of the assembled container 10. An aperture 74 is provided adjacent the top end of the outer housing 61 for receiving the outlet arrangement 101. When assembled, the outer housing 61 fits over the inner housing 60 and is attached thereto by a fixing means, such as an adhesive or the like. The dispensing arrangement mount 62 is mounted within the inner housing 60 and supports the beverage dispensing arrangement 100 therein.
In fourth and fifth embodiments, as illustrated in
The band 340 comprises a strip having major internal and external surfaces 344, 345 formed substantially as a loop. The external surface 344 faces substantially away from the band 340 and the internal surface 345 faces towards itself or inwards from the band 340. The band 340 extends all the way around the periphery of the first and second walls 342, 343. The band 340 may also be described as a loop, ring, brace or hoop comprising a substantially continuous outer surface. The meaning of the term “substantially continuous” includes the embodiments wherein a split (described hereinbelow) is provided in the band.
As illustrated in
The band 340 may be manufactured, for example, from a single cast of metal or from moulded plastic. Alternatively the band 340 is manufactured by bending an elongate plate or strip back on itself at four corners and joining the two ends of the plate together, for example by using a welding technique. The band 340 may alternatively be formed from a paper-based material, such as cardboard.
A number of different arrangements may be employed to mount the first and second walls 342, 343 with the band 340, as illustrated in
In the fourth embodiment of
The first and second walls 342, 343 each comprise mounting means 346 for receiving and supporting a dispensing arrangement mount 345 to which the beverage dispensing arrangement 100 is attached. Apertures 347, 348 are provided in the hoop 340 and first and second walls 342, 343 for receiving the outlet arrangement 101.
In a sixth, preferred, embodiment, as illustrated in
All of the housing panels 602, 603, 604, 605 other than the third minor housing panel 606 are formed of substantially rigid material, such as a stiff card. The third minor housing panel 606 is preferably formed of a relatively flexible material, although it may be formed from the same material as the other panels 602, 603, 604, 605.
The third minor housing panel 606 comprises a tear strip 620 extending therealong between the first and second end walls 15, 16. When the housing 601 is assembled, the third minor housing panel 606 overlies the first minor housing panel 604 such that the first minor housing panel 604 is covered from the outside of the container 10. Between the tear strip 620 and first major edge of the third minor housing panel 606 the third minor housing panel 606 is left unbonded to the first minor housing panel 604. However, the third minor housing panel 606 is bonded to the first minor housing panel 604 between the tear strip 620 and free second major edge of the third minor housing panel 606. Therefore, if the tear strip 620 is torn, the housing 601 is disassembled.
The container 10 further comprises first and second end covers 610, 611. The first end cover 610 comprises a panel 612 attached to a dispensing arrangement mount 613. The dispensing arrangement mount 613 comprises four side walls 614 extending from the periphery of the panel 612. The side walls 614 comprise protrusions 615 extending therefrom. The second end cover 611 comprises a major panel 616 with protrusions 617 extending orthogonal to the plane of the major panel 616 from the periphery of the major panel 616.
Each of the protrusions 615, 617 are arranged to be mounted into internal recesses 625 formed on the inside of the major panels 602, 603 of the housing 601. The mounting of the protrusions 615, 617 and recesses 625 ensures that the end covers 610, 611 remain in place, but also prevents the major housing panels 602, 603 from bulging outwards when placed under force from the beverage reservoir therein. As illustrated in
The second minor housing panel 605 and a side wall 614 of the dispensing arrangement mount 613 comprise corresponding apertures 630, 631 for receiving the outlet nozzle 102. The apertures 630, 631 are therefore formed substantially adjacent to an end of the container 10.
The container 10 may be shaped and sized to fit through a domestic letterbox (mail slot). In Europe, the opening in such a letterbox is typically around 250 mm wide and around 30-40 mm high, so the dimensions of a cross-section of the container 10 may be less than, say, 250 mm×40 mm. In a particular embodiment, the container 10 has the dimensions of about 200 mm×150 mm×36 mm. Preferably the minor dimension of the first and second minor sides walls 13, 14 and first and second end walls 15, 16 is less than 40 mm, more preferably less than 35 mm and more preferably less than 30 mm. Such dimensions equally permit delivery of the container 10 to a curbside mailbox such as is common in North America.
The material selected to form the container 10 maintains the integrity of the reservoir when the container 10 is dropped through a letterbox onto the floor inside a building or onto the bottom of a mailbox. Again, in Europe, current standards permit the letterbox to be anywhere between 0.7 m and 1.7 m above the ground and the structure and integrity of the container 10 must be sufficient to accommodate this drop. Of course, where a mailbox is provided instead of an opening in a door of a dwelling, for example, the drop to the bottom of the mailbox from its opening is relatively short.
The structural support provided by the cuboidal shape of the container 10 enables a plurality of modules 500 to be stacked adjacent to and/or on top of one another. Stacking efficiency is thereby achieved by the saving of space during stacking.
In the embodiments the walls 11, 12, 13, 14, 15, 16 are preferably formed of a relatively rigid but deformable and lightweight material so as to provide, on the one hand, a degree of rigidity and impact protection to the container 10, but equally to allow manipulation (by hand or machine) so as to facilitate construction and dismantling of the container 10 as described below. It is further desirable that the walls 11, 12, 13, 14, 15, 16 are formed of a material or materials that is/are insoluble in water, and preferably liquid absorbent as well. The purpose of this is to avoid disintegration of the walls 11, 12, 13, 14, 15, 16 should the beverage inside the container 10 leak or be spilled upon the walls (internally or externally of them), or upon contact of a liquid, such as rain, with the outside of the container 10.
A cardboard material is particularly preferred for reasons of cost, weight and ease of recycling, and because cardboard can be easily and inexpensively embossed and/or printed upon to allow identification and branding of the contents of the container 10. In particular, multi-ply cross-laminated duplex board has been found to provide suitable structural stiffness. If included, the top and bottom panels 39, 40, 51, 52 and/or end covers 610, 611 are preferably formed of a plastics material since a user is most likely to use them to support the container 10 on a surface. By forming them of plastic, any residual liquid on the surface is not absorbed by the cardboard material forming the rest of the container 10 and the integrity of the container 10 is maintained.
A cover layer, for example a flexible laminate or paper layer, may also be provided around the walls 11, 12, 13, 14, 15, 16 to add further water resistance to the container 10. In addition, the cover layer may include logos and/or product information relating to the beverage inside the container 10.
Although, again as noted, the walls 11, 12, 13, 14, 15, 16 need not necessarily be formed of a flexible material, again preferably a cardboard material may be employed even so, for reasons of cost, weight and so forth. Although the foregoing describes a number of alternative arrangements for the construction and configuration of the container 10, it is to be that these are merely exemplary and that other forms are contemplated. In particular, in terms of sustainability of materials, ease of recycling, cost, weight and so forth, it is not essential that the container 10 be formed of multiple separate or separable parts.
The reservoir 111 comprises a pouch 112 formed of a flexible membrane having an outlet 113 connected and sealed to the outlet arrangement 101. The construction of the pouch 112 will be described in more detail below. The pressurising arrangement 110 comprises a roller 114 and a resilient bias means 115 or mechanism. An end of the pouch 112 is attached along the length of the roller 114. The resilient bias means 115 is arranged to roll the roller 114 such that the internal volume of the pouch 112 is reduced by wrapping the pouch 112 around the roller 114 as beverage is dispensed from the pouch 112.
The roller 114 is substantially elongate and extends from the first minor side wall 13 to the second minor side wall 14. As illustrated, the roller 114 has a circular cross-section and has the same diameter along its length. Such an arrangement is preferred in order to prevent the creation of air pockets within the pouch 112 and to ensure that the pouch 112 remains taught during dispensing. In alternative embodiments the roller 114 may have any other suitable cross-sectional shape, for example square, rectangular, hexagonal, triangular or octagonal. Furthermore, the diameter of the roller 114 may vary along its length, for example by being larger in the centre and decreasing towards the ends of the roller 114. The roller 114 may be shaped such that it has the smallest diameter where the pouch 112 has the greatest thickness, such that the overall thickness of the pouch 112 and roller 114, when the pouch 112 has been wrapped around the roller by several turns, is equal along the length of the pouch 112 and roller 114.
The roller 114 may be formed from any suitable material, such as cardboard or a lightweight plastics material, and may be hollow (i.e. tubular) or substantially solid. Cardboard is preferred for sustainability reasons.
The pouch 112 may be attached all the way along, or only partly along (for example, only at the sides of) the roller 114. In particular, the end of the pouch 112 opposite the outlet 113 (i.e. the lower end in
The resilient bias means 115 is attached to the roller 114 to resiliently bias the roller 114 by inducing a torque such that the roller 114 will rotate and apply a compressive force to the pouch 112 and any beverage inside it. Thus if no liquid pressure resists the compressive force the roller 114 will continue to rotate and the pouch 112 will wrap around it until it reaches the end of its range at the top of the container 10. In doing so, the internal volume within the pouch 112 will be reduced.
In the illustrated embodiments the resilient bias means 115 comprises first and second springs 117, 118, each attached at either end of the roller 114. Preferably the springs 117, 118 are constant force roll springs and are formed of steel. The springs 117, 118 store mechanical energy such that they will apply a rotational force to the roller 114. The free end of each spring 117, 118 extends from the roller 114 to the top of the container 10 where it is attached to the container 10 by attachment means, such as one of the aforementioned dispensing mounts 39, 51, 62, 613, housings 30, 50, 60, 340, 601, first end cover 610, and/or walls 342, 343. For example, as illustrated in
In the illustrated embodiments the springs 117, 118 are wrapped around the roller 114. However, in alternative embodiments the springs 117, 118 may be attached to either end of the roller 114, for example by being mounted on pins protruding from the end faces of the roller 114. As best illustrated in
The springs 117, 118 may be mounted on the roller 114 in recessed regions 120, having a smaller diameter than the rest of the roller 114, towards the ends of the roller 114. When the roller 114 reaches the top of its range and the pouch 112 has entirely wrapped around it, the provision of the springs 117, 118 in the recessed regions 120 has been found to ensure that there is less residual beverage left in the pouch 112. The recessed regions 120 may be formed integrally with the rest of the roller 114. Alternatively, the roller 114 may be formed from a first tube being inserted into the second tube of a larger internal diameter. The second tube is shorter than the first tube and is centrally positioned along the first tube, thereby exposing either end of the first tube. These exposed ends of the first tube form the recessed regions 120.
It will be appreciated that there are various other suitable arrangements for the springs 117, 118. Only one or more than two springs 117, 118 may be attached between the roller 114 and the top of the container 10. The springs 117, 118 may be any other suitable type of spring, such as spiral or torsion springs. Furthermore, the springs need not be attached to the top of the container 10 and may instead only be attached to the roller 114.
The resilient bias means 115 may alternatively comprise at least one elongate elastic (e.g. elastomeric) member attached to the roller 114 and arranged to induce a torque in the roller 114 such that it rotates. Two suitable arrangements for the formation of the resilient bias means 115 by elastic members are shown in
Preferably the at least one elastic member 800 is anchored to the roller 114 towards its centre, as in
During assembly at least one of the anchor members 802 is rotated to helically wind each elastic member 800 around itself as well as, if present, the other elastic member 800. Once the anchor members 802 are mounted in the slots 44, 68, the helical winding of the elastic member(s) will resiliently bias and induce a torque in the roller 114 such that it rotates and wraps the pouch 112 around it when beverage is dispensed from its internal volume. The anchoring of the elastic members 800 towards the centre of the roller 114 ensures that, during the unwinding of the elastic members 800, the roller 114 is maintained in a horizontal configuration. If it is not maintained in the horizontal configuration the roller 114 is prone to become jammed.
The at least one elastic member 800 may be formed of polymer, latex, theraband, neoprene, silicone or the like. Preferably the at least one elastic member 800 is maintained within its elastic range between when the pouch 112 is full and when it is empty, such that it always provides a substantially equal compressive force to the pouch 112 over its range of expansion and contraction. It has been found that a circular cross section is particularly suitable for achieving such an effect as it comprises a relatively high number of cross-links in various directions which prevent stress relaxation. This is particularly the case when compared to an elastic member 800 having a substantially planar cross-section.
In an alternative embodiment, first and second elastic members 800 may each be attached at either end of the roller 114 and extend to the top of the container 10. The tensile force of the at least one elastic member 800 may resiliently bias the roller 114 into rolling. The at least one elastic member 800 could, for example, be under maximum tension when the pouch 112 is full of beverage and may become progressively less taut as beverage is emptied.
The pouch 112 is formed from a substantially flexible, impermeable, laminar membrane. The laminate is preferably of a type suitable for containing alcoholic beverage and thus withstands exposure to alcohol for a significantly long period of time and does not degrade or delaminate. The laminate also preferably has low fluid transmission rates to ensure that the composition of the beverage does not vary over the time, for example by preventing water and alcohol vapour escaping or allowing oxygen to enter. Further preferably, the laminate is arranged to be welded/sealed and the material is such that alcohol does no degrade the welds/seals. It is also preferred if the laminate does not degrade into the beverage such that the flavour of the beverage is changed during storage in the pouch 112.
The laminate may comprise at least one metallised layer and at least one weld layer. The laminate may comprise a number of layers of PE (polyethylene), PET (polyethylene terephthalate), PETMET (PET metallised with a metal, such as aluminium, of negligible thickness), aluminium (referred to as ALU), EVOH (Ethylene vinyl alcohol), PP (polypropene), OPA (polyamide), silicon oxide and aluminium oxide.
The pouch 112 comprises substantially opposing first and second major side panels 201, 202 and substantially opposing first and second minor side panels 203, 204. Each of the side panels 201, 202, 203, 204 comprises first and second major edges 205, 206, 207, 208, 209, 210, 211, 212, 245, 246 and first and second minor edges 213, 214, 215, 216, 217, 218, 219, 220. The side panels 201, 202, 203, 204 are attached to one another along the major edges 205, 206, 207, 208, 209, 210, 211, 212, 245, 246 at first, second, third and fourth corners 221, 222, 223, 224. The first major edge 205 of the first major side panel 201 is connected to the first major edge 209 the first minor side panel 203 along the first corner 221. The second major edge 210 of the first minor side panel 203 is connected to the first major edge 207 of the second major side panel 202 along the second corner 222. The second major edge 206 of the first major side panel 201 is connected to the first major edge 245 of the second minor side panel 204 along the third corner 223. The second major edges 208, 246 of the second major and minor side panels 202, 204 are connected along the fourth corner 224. The first minor edge 213 of the first major side panel 201 is attached to a first minor edge 215 of the second major side panel 202 and the second minor edge 214 of the first major side panel 201 is attached to a second minor edge 216 of the second major side panel 202.
The pouch 112 further comprises first, second, third and fourth sealed regions 230, 231, 232, 233 (schematically represented by the dotted lines and cross-hatching) extending along and located adjacent to the first, second, third and fourth corners 221, 222, 223, 224 respectively. The first, second, third and fourth sealed sealed regions 230, 231, 232, 233 are formed as relatively stiff (i.e. stiffer than a single layer of the laminate) seals between the side panels 201, 202, 203, 204. Each of the first, second, third and fourth sealed regions 230, 231, 232, 233 extend away from the respective corner 221, 222, 223, 224 by a decreasing distance on either side of a central portion of the respective corner 221, 222, 223, 224. The term “central portion” refers to the area around midway between the minor edges 213, 214, 215, 216, 217, 218, 219, 220 of each of the side panels 201, 202, 203, 204. Therefore, each of the sealed regions 230, 231, 232, 233 may extend from the respective corner 221, 222, 223, 224 in a substantially triangular shape, with the tip of the triangle being located in the central portion of the respective corner 221, 222, 223, 224.
This profile has been found to be particularly effective in maintaining the pouch 112 in a suitable shape as it is rolled around the roller 114. In particular, the profile prevents the first and second major side panels 201, 202 from expanding significantly, when filled with beverage and pressurised, such that the pouch 112 interferes with the side walls 11, 12, 13, 14 of the container 10. This is due to the first, second, third and fourth sealed regions 230, 231, 232, 233 being widest in the regions of the side panels 201, 202, 203, 204 where the greatest expansion of the side panels 201, 202, 203, 204 would occur when the pouch 112 is filled with beverage. The wider parts prevent such a large expansion. The narrower ends of the first, second, third and fourth sealed regions 230, 231, 232, 233 enable the pouch 112 to have a larger internal volume and thereby hold relatively more beverage.
Each of the four corners 221, 222, 223, 224 extend from a first end 235 at the bottom of the pouch to a second end 236 at the top of the pouch 112. Each of the first, second, third and fourth sealed regions 230, 231, 232, 233 increasingly extend away from the respective corner 221, 222, 223, 224 towards the first end 235 such that these portions of each of the first, second, third and fourth sealed regions 230, 231, 232, 233 comprise a “K” or triangular profile at the first end 235, as is best illustrated in
The first and third sealed regions 230, 232 start to increasingly extend away from the first and third corners 221, 223 towards the first end 235 closer to the first end 235 than the second and fourth sealed regions 231, 233 start to increasingly extend away from the second and fourth corners 222, 224 towards the first end 235. Thus the triangular profile of the first and third sealed regions 230, 232 adjacent the first end 235 is smaller than the triangular profile of the second and fourth sealed regions 231, 233 adjacent the first end 235. In particular, the angle of the triangular profile of the first and third sealed regions 230, 232 is around 45° and the triangular profile of the second and fourth sealed regions 231, 233 is at an angle of less than 45° to the second and fourth corners 222, 224.
This profile adjacent to the first end 235 has been found to assist in the start of the rolling of the pouch 112 around the roller 114. When the pouch 112 is filled with beverage, the first and second major side panels 201, 202 bulge outwards and over the roller 114 and these bulges may prevent the roller 114 from initially rotating. By positioning the second major side panel 202 adjacent to the roller 114, the larger triangular profiles of the second and fourth sealed regions 231, 233 create a “lead-in” for the roller by raising the bulge above the roller 114. Therefore, the pressurising arrangement 110 will be able to initiate rolling of the roller 114 along the lead-in and thereby overcome the bulge in the first and second major side panels 201, 202.
A first end sealed region 240 is provided between, and adjacent to the first minor edges 213, 215 of, the first and second major side panels 201, 202. The first end sealed region 240 extends between the first, second, third and fourth sealed regions 230, 231, 232, 233.
An outlet portion 250 is provided at the second end 236 of the pouch 112. A second end sealed region 241 is provided between, and adjacent to the second minor edges 214, 216 of, the first and second major side panels 201, 202 and extends from the first and second sealed regions 230, 231. A third end sealed region 242 is also provided between the first major side panel 201 and second minor side panel 204 adjacent to the third sealed region 242. A fourth end sealed region 243 is also provided between the second major side panel 201 and second minor side panel 204 adjacent to the fourth sealed region 243. The outlet portion 250 further comprises an aperture 252, forming the pouch outlet 113, located between the second minor edges 214, 216 of the first and second major side panels 201, 202 and bounded by the second, third and fourth end sealed regions 241, 242, 243.
The outlet portion 250 further comprises protruding portions 260, 261, 262 of the first and second major side panels 201, 202 and second minor side panel 204. As best shown in
An adapter 270 or the like may be sealed to the aperture 252 in order to provide the connection therebetween. The adaptor 270 may comprise a conduit entering the internal volume of the pouch 112 and connection means for connecting the conduit to the outlet arrangement 101. The adaptor 270 may be formed of the same material, but in a stiffened version, as the inner surface of the pouch 112 such that it can be welded thereto to form a water-tight seal.
In the embodiment of
Furthermore, the pouch 112 may comprise attachment means 300 for attaching the pouch 112 to the rest of the module 500. In particular, as illustrated in
The sealed regions 230, 231, 232, 233, 240, 241, 242, 243 are preferably, as illustrated, fin seals. The term “fin seal” is known in the art and refers to a seal in which the laminate is attached onto itself on the same surface. This is in contrast to a “lap seal”, in which the laminate is attached onto itself at an overlap such that opposing surfaces are attached to each other. However, it will be appreciated that in embodiments of the invention the sealed regions 230, 231, 232, 233, 240, 241, 242, 243 may be lap seals. The sealed regions 230, 231, 232, 233, 240, 241, 242, 243 may be formed by heat sealing and/or welding the laminate together.
In the aforementioned embodiments the main body of the internal volume of the pouch 112 forms a generally rectangular cuboidal shape, predominantly due to the predominantly rectangular shape of the major and minor side panels 201, 202, 203, 204. However, it will be understood that other shapes of the pouch 112 fall within the scope of the present invention. Furthermore, the pouch 112 may not comprise a second minor side panel 204 and the first and second major side panels 201, 202 may be sealed together directly along their second major edges 206, 208.
Furthermore, when the pouch 112 is assembled, the third and fourth sealed regions 242, 243 may be folded towards the adaptor 270. As a result, the outlet portion 250 remains open as the second minor side panel 204 provides a separation between the protruding portions 260, 261 through which beverage may pass.
An embodiment of the outlet arrangement 101 is illustrated in detail in
The outlet nozzle 102 is mounted on and projects from the first minor side wall 13 and is generally offset from the centre line parallel to the minor edges of the first minor side wall 13. When the second end wall 16 stands on a surface, the outlet nozzle 102 is located in the upper half of the first minor side wall 13. However, it will be appreciated that the module 500 may be adapted such that the outlet nozzle 102 is on any of the other side walls 11, 12, 14. Although it is not essential that the outlet nozzle 102 be positioned in the upper half of the side walls 11, 13, 12, 14, by locating the outlet nozzle 102 in that upper half, sufficient height is provided to allow a glass other drinks receptacle to be placed underneath the outlet nozzle 102 so that beverage can be dispensed directly into that drinks receptacle whilst it sits on a surface next to the container 10.
The intermediary adapter 131 is sealed and connected at a first outer connector 137 to the nozzle inlet adapter 136 and at a second outer connector 138 to the pouch outlet 113. The first outer connector 137 may comprise a hollow tube which receives the hollow tube of the nozzle inlet adapter 136 and the second outer connector 138 may comprise a hollow tube inserted into connecting means of the pouch adaptor 270. The intermediary adapter 131 further comprises first and second inner connectors 139, 140, each in fluid communication with the first and second outer connectors 137, 138 respectively, in the form of hollow tubes extending towards one another. The intermediary adapter 131 also comprises a valve support wall 142 located underneath the valve arrangement 132, which will be described in further detail hereinbelow.
The valve arrangement 132 comprises a tube 141 and the dispensing valve 103 is disposed therein. The dispensing valve 103 may be a one-way or check valve, which only opens when actuated by the dispensing actuator 104, and prevents the ingress of air into the reservoir 111 to prevent the beverage contained therein from deteriorating. Preferably the dispensing valve 103 is a duckbill valve 730 and the duckbill valve disclosed in UK Patent Application No. 1411147, which is incorporated herein by reference, is particularly suitable. In such an arrangement, illustrated in
The dispensing conduit 106 therefore leads from the pouch outlet 113 to, in order of fluid flow during dispensing, the second outer connector 138, the second inner connector 140, the passageway 713, the first inner connector 140, the nozzle inlet adapter 136, the internal passageway 134 and, finally, the outlet aperture 130.
The dispensing valve 103 is formed of the duckbill valve 730, which comprises a mounting wall 731 attached to the inner surface of the tube wall 712. First and second valve walls 732, 733 extend from the mounting wall 731 at first ends 734, 735 to second ends 736, 737. The first and second valve walls 732, 733 are separated at their first ends 734, 735 by an opening 738 formed in the mounting wall 731. The opening 738 is substantially in the shape of a rectangle with two opposing curved edges. As illustrated, the opening 738 is arranged such that there is a portion of the mounting wall 731 between the tube wall 712 and opening 738 (i.e. the tube wall 712 and opening 738 are separated). However, in other embodiments the curved edges of the opening 738 may be formed by the tube wall 712 itself.
The first and second valve walls 732, 733 converge towards each other from the opening 738 at their first ends 734, 735 and contact each other at their second ends 736, 737. Thus, when viewed in the third plane (i.e. longitudinal-transverse plane) as in
The outer edges of the first and second valve walls 732, 733, i.e. the edges in the transverse direction, are attached to the tube wall 712. Thus fluid can only pass through the valve mouth 741. The largest inner and outer surfaces 744, 745, 746, 747 of the first and second valve walls 732, 733, i.e. those which extend from the first ends 734, 735 to second ends 736, 737 between either side of the tube wall 712, are each substantially flat and planar. The thicknesses of the first and second valve walls 732, 733 are substantially constant or reduce from the first ends 734, 735 to the second ends 736, 737.
The tube 141 and duckbill valve 730 are formed from a resilient (i.e. elastomeric) material such that, after being squeezed or otherwise manipulated, it will return to the aforementioned shape in which the valve mouth 741 is closed. Suitable materials include elastomeric polymers, rubbers, butyl rubber, silicone and thermoplastic elastomers. For example, if fluid of a relatively high pressure enters the tube 141 at the first end 724 it will open the valve mouth 741 provided that the fluid on the second end 725 of the tube 141 has a lower pressure. As soon as the pressure equalises at the first and second ends 724, 725 the valve mouth 741 will return to the closed position, although will not be sealed until the pressure at the first end 724 of the tube 141 is greater than the pressure at the second end 725 of the tube 141.
However, in the present invention the valve mouth 741 is openable by squeezing the outside of the tube 141 using the dispensing actuator 104. In particular, the dispensing actuator 104 is operable to apply a compressive force along the lateral direction (i.e. in the plane along which the valve mouth 741 extends when closed) to open the valve mouth 741. This is a result of the elastic deformation of the first and second valve walls 732, 733 urging the valve tips 739, 740 away from each other to compensate for the reduced lateral dimension of the duckbill valve 730.
The dispensing actuator 104 comprises the lever arrangement 133 and a dispensing lever 107 connected to the lever arrangement 133. The dispensing lever 107 is provided outside of the container 10 for a user to actuate, whilst the lever arrangement 133 is provided within the container 10 for translating the actuation of the dispensing lever 107 into the opening of the dispensing valve 103.
The lever arrangement 133 comprises a substantially rectangular, ring-shaped, main body 145 extending from adjacent to the outlet nozzle 102 towards a pivot arm 146 substantially adjacent to the second inner and outer connectors 138, 140. The pivot arm 146 extends from the main body 145 upwards and around the intermediary adapter 131 and valve arrangement 132 from one side of the ring of the main body 145 to the opposing side. The pivot arm 146 is attached to the container 10 such that it is pivotable about a pivot axis 147. For example, a rod (not shown) may extend through a passageway in the pivot arm 146 and be inserted at either end into apertures in the first end cover 610.
The lever arrangement 133 further comprises a valve arm 148 extending from one side of the ring of the main body 145 to the opposing side and disposed over the dispensing valve 103, particularly the valve mouth 741, within the valve arrangement 132. The valve support wall 142 is provided on the opposite side of the valve arrangement 132 to the valve arm 148. The dispensing lever 107 is mounted to the main body 145 by being inserted into a slot 149 in the main body 145 adjacent to the outlet nozzle 102. The valve arm 148 is located towards the dispensing lever 107 from the pivot arm 146.
The pressurising arrangement 110 pressurises the beverage against the dispensing valve 103 when it is closed. The dispensing actuator 104 is operable to dispense beverage from the valve mouth 741 such that the overpressure causes beverage to be ejected from the opening. In particular, when the dispensing lever 107 is pressed downwards, the main body 145 and valve arm 148 move downwards such that the lever arrangement 133 pivots about the pivot axis 147. The valve arm 148 also thereby moves downwards and compresses the dispensing valve 103 against the valve support wall 142 such that the valve mouth 741 opens.
During assembly of, for example, the sixth embodiment of the container 10, the intermediary adapter 131, lever arrangement 133 and valve arrangement 132 are connected to one another and attached to the first end cover 610. The roller 114 and resilient bias means 115 are subsequently attached to one another and mounted to the first end cover 610. The roller 114 and resilient bias means 115 are placed in a rig to extend the roller 114 to its fully extended position. The pouch 112 is filled with beverage and attached to the roller 114 at its lower end and to the first end cover 610 and its upper end. The container 10 is then constructed and mounted with the first end cover 610, for example by wrapping the housing 601 around the pouch 112, adhering the third minor housing panel 606 to the first minor housing panel 604, and then moving the housing 601 upwards such that the protrusions 615 mount within the recesses 625. The second end cover 611 is then mounted to the bottom of the housing 601 by fitting the protrusions 617 into the recesses 625. Finally, the outlet nozzle 102 is attached to the lever arrangement and intermediary adapter 131 through the apertures 630, 631.
An initial seal may be provided in the outlet arrangement 101 for preventing fluid communication between the internal volume and atmosphere. For example, the initial seal may comprise a foil over the outlet 130 of the outlet nozzle 102. The resilient bias means 115 applies an overpressure relative to atmosphere to the beverage within the pouch 112 by applying a torque to the roller 114. The beverage extends from the internal volume of the pouch 112 (i.e. from between the side panels 201, 202, 203, 204), through the dispensing conduit 106 and to the dispensing valve 103. The dispensing valve 103 and/or dispensing conduit 106 may be attached to the adapter 270 of the pouch 112. The dispensing valve 103 is arranged to prevent beverage flow unless the dispensing actuator 104 is actuated and opens the dispensing valve 103.
Prior to dispensing, the user may remove the initial seal from the outlet arrangement 101. To dispense the beverage from the module 500, the user actuates the dispensing actuator 104, for example by pressing down on a lever as illustrated in
As the beverage flows out of the pouch 112 the pressurising arrangement 110 rotates the roller 114 such that pouch 112 wraps around it. Therefore, the internal volume is reduced and an overpressure is maintained in the beverage relative to atmosphere. When the dispensing actuator 104 is released, the dispensing valve 103 closes and beverage no longer flows out of the pouch 112. The beverage applies an opposing force against the torque provided by the resilient bias means 115 such that the roller 114 no longer rotates.
Multiple dispense events may be required until substantially all of the beverage has been dispensed from the module 500. When the internal volume is substantially empty the roller 114 will be located towards the outlet end of the container 10 and the pouch 112 will almost entirely be wrapped around the roller 114. A user may subsequently disassemble the module 500 and the parts may be recycled.
Number | Date | Country | Kind |
---|---|---|---|
1323126.1 | Dec 2013 | GB | national |
1411147.0 | Jun 2014 | GB | national |
1419587.9 | Nov 2014 | GB | national |
1419589.5 | Nov 2014 | GB | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2014/079237 | 12/23/2014 | WO | 00 |