This invention is in the field of fluid pumps, more specifically in the field of mechanical pumps, and more specifically still in the field of positive displacement pumps. More specifically still, it is in the field of reciprocating pumps.
The reciprocating pump is a specific type of positive displacement pump in which a constant and fixed volume of fluid is drawn into a cylinder by a retreating piston and then discharged under pressure. Its chief virtue compared with other types of positive displacement pumps such as vane, lobe, and screw pumps is that because of the good seal typically achievable between a piston and its cylinder wall, back-leakage of fluid around the piston is low compared to back-leakage of fluid in the other types. This is because a piston and its cylinder meet along a two-dimensional cylindrical surface, whereas a pump vane, screw, or lobe contacts its casing along a line. Thus, reciprocating pumps can deliver very high pressures with relatively high efficiency.
Typically the pistons in a reciprocating pump are driven by connecting rods that are in turn driven by a crankshaft. The connecting rods convert the rotational motion of the crankshaft into linear reciprocal motion of the piston. However, the connecting rods are only directly in line with the motion of the pistons at the top and bottom of the piston travel within the cylinder. Thus, along the rest of the path of the piston, the connecting rods are applying a sidewards force to the piston against the cylinder wall. This generates heat, wear, and pulsating stress on the pumping parts. The heat represents a loss of efficiency. These effects increase as the pressure rating of the pump is increased, that is, particularly in instances where such a pump is the pump of choice.
A mechanical bi-directional centripetally-powered reciprocating liquid or gas pump is provided that converts a rotational force from an outside power source into a centripetal bi-directional force. The bi-directional force then drives opposing sets of pistons to pump liquid or gas. To achieve this the outside power source is applied to a gear train that powers right angle gearboxes. These gearboxes are paired to receive opposite rotations.
There is an additional pair of gearboxes and eccentrics rotating in the opposite direction to the first pair. As the gearboxes rotate the eccentrics, the two pairs of gearboxes oscillate toward and away from each other, thus providing force from opposite directions, i.e., bi-directionally. Each gearbox is attached to a straight shaft with a piston assembly attached to each end of the shaft. These piston assemblies are installed into cylinders that are attached to each end of the entire assembly unit. The cylinders are equipped with intake and discharge valves for positive displacement of fluid.
The oscillation of the pistons is caused, in this invention, by the oscillation of the gearboxes in centripetal reaction to the rotation of the eccentrics. The motion of the gearboxes, which are fixed by straight shafts to the pistons, is always collinear with the motion of the pistons. There are no connecting rods that, in addition to moving to and fro within the cylinder, also move from side to side in relation to the cylinder walls. Thus it is a principal object of this invention to reduce friction, heat and wear between the piston and the cylinder and improve pump efficiency.
Further, the eccentrics provide increased pressure on the liquid in the cylinder in direct response to any increases in the back pressure against the discharged liquid. Any pulsation in forces due to variations in pumping effort are therefore only transmitted as far back as the gearboxes and are absorbed by the eccentrics rather than being transmitted all the way back to the gear train and outside power source. Thus it is another object of the invention to reduce stress on the power train of the device.
Still further, the eccentrics provide inertial mass to the extent desired to smooth load on the motor without having to add a flywheel. Thus it is another object of the invention to simplify the construction of a reciprocating pump.
Referring now to the drawings, in which like reference characters in the several figures represent like elements in all the figures, the centripetally-powered reciprocating pump is constructed and assembled as follows:
The gearboxes consist of three-shaft construction. The splined input shaft 8 to each gearbox turns an input bevel gear 10a within the gearbox (see cutaway) which in turn drives two output bevel gears at right angles to the input bevel gear (only output bevel gear 10b is visible in the cutaway). The output gears then drive short upper and lower shafts at right angles to the input shaft (only lower shaft 15 is visible in the cutaway). Two eccentric masses are attached to the upper and lower shafts respectively, which rotate in the same plane as the output bevel gears in the gearbox.
The centripetal force of the gearboxes 2 in reaction to the rotating eccentrics 4 along their arms 11a-d as they rotate pulls the gearboxes right and left horizontally in this view. The gearboxes are affixed to the piston rods 5 by tie plates 7a-b, so that the gearboxes drive the piston rods right and left. The piston rods 5 push and pull the pistons 12, drawing fluid into cylinders 3 through inlet valves 13 and pumping it out through outlet valves 14 (13a and 14a shown).
One of the four gearboxes, 2a, and one of the eight cylinders, 3a, are shown in cutaway. The right-hand pair of gearboxes 2a and 2b are paired and joined together with tie plate 7a so that they oscillate together horizontally in this view. The piston rods 5a and 5b are also affixed to the tie plate 7a so that as the gearboxes 2a and 2b oscillate, the piston rods 5a and 5b move with them. The left-hand end also has paired gearboxes timed with the same motion. The two sets of paired gearboxes are timed to oscillate toward and away from each other horizontally, simultaneously, as the eccentrics rotate. This assures that the horizontal motion of mass is balanced so that the entire apparatus does not experience horizontal vibration. The right-hand pair of eccentrics 4a and 4b counter-rotate with respect to each other, as does the left-hand pair 4c and 4d, so that the vertical and horizontal vibrational components of their motion also cancel out. It is well to note in addition that the pairs of eccentrics are offset on their respective output shafts in the plane of view so that their planes of rotation do not intersect, thereby making sure they do not collide.
Thus, to summarize the motion of one-half of the total moving parts in this view, gear train 9 turns splined shafts 8a and 8b, which, through bevel gears 10, cause eccentrics 4a and 4b to rotate. This rotation drives gearboxes 2a and 2b to and fro horizontally, which, through tie plate 7a, drives 115 piston rods 5a and 5b to and fro. This in turn causes pistons 12a etc. within cylinders 3a-d to reciprocate and pump fluid.
The piston rod 5a is shown in broken view to better illustrate other parts.
In this view, not only are eccentrics 4a and 4d (of
In this drawing, cylinder 3a is the cutaway cylinder at right. Piston 12a within it, and piston 12d (hidden within cylinder 3d at left) move together by being fixed to either end of piston rod 5a. The piston rods in the apparatus are further equipped with return springs, such as 26a-b shown here. These springs return the pistons to the center of their stroke, and are set by collars 27a-b in whatever 140 degree of compression is necessary to prevent the pistons from bottoming or topping out during their cycle.
The invention as described thus far has eight rotating eccentrics (four above the apparatus in
The check valves 14 serving as outlets from each cylinder are directed to a supply tank, pressure tank, and/or manifold (not shown). This pressure supply can be directed to hydraulic motors or into a turbine, to achieve rotary power from bi-directional centripetal force.
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Number | Date | Country | |
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61118597 | Nov 2008 | US |