This document relates, generally to manual tools and, in particular, to a bi-directional screwdriver.
Screwdrivers are tools used for screwing a screw to keep it in place, which includes a shaft and a handle. A general screwdriver commonly has its shaft secured to the handle. In use of hand tools common manual tools such as screwdrivers and torque wrenches, there is a certain movement limitation of the human hand in a rotational direction, namely the inability a the human hand to turn continuously in one direction. Therefore, the hand needs to stop several times during the process when an element is required to be rotated consecutively for multiple times, to allow the hand to turn reversely by an angle.
In such tools, the rotation shaft and the main shaft of the handle are coaxial, and usually the following is the case when the tools are in use: firstly, rotating the handle with hand in a desired direction (for example, tightening or loosening a screw), then the hand turns in reverse direction so that the tools can be re-positioned for another cycle. During the second. portion of the above mentioned cycle, the band's reversed rotation can be achieved by re-grasping the handle after releasing it, or by the tool which is equipped with a one-way means such as a ratchet to keep the main shaft stationary during the reversed rotation of the handle, or by re-inserting the tool bit to the screw after extracting the bit from engagement with the screw
When in use, the hand holding the handle can only turn by a small angle. One of the methods is to release the screwdriver by the hand holding it temporarily from the element to allow the hand to turn in reverse direction, which requires directing the screwdriver to the element again. Another method is to use the other hand to help and allow the hand holding the handle to release from the handle and turn in reverse direction. Obviously, both methods have inconveniences, which affect working efficiency, and the screw head is also prone to damage.
U.S. Pat. No. 9,770,813B2 discloses a ratchet tool includes a shaft member, a handle and a ratchet mechanism, in which the handle is connected to the ratchet mechanism, and the shaft member extends into the interior of the ratchet mechanism along the central axle of the ratchet mechanism from the front end of the ratchet mechanism and is connected to the ratchet mechanism. The shaft member includes a shaft and an extension portion which passes through the rear end of the ratchet mechanism along the central axle of the ratchet mechanism from the front end of the ratchet mechanism and is connected to the ratchet mechanism, and the shaft is designed to be integrated with or separated from the extension portion. Such a design of the shaft member solves the wobble problem of the shaft. The ratchet tool of the present invention requires small turning force when turning back and has strong capacity of torque transferring.
U.S. Pat. No. 6,082,226 discloses a ratchet tool including a shaft and a handle to which a direction selection collar is mounted, and a ratchet member is received in the handle. The ratchet member has inner toothed periphery and two pawl members engaged with the inner toothed periphery. The ratchet member has three dents defined in one of two ends thereof and the direction selection collar has a positioning member embedded therein which is movably received in one of the dents when rotating the collar. The collar has a rod extending between the two pawl members, the rod pivoting one of the pawl members to disengage from the inner toothed periphery by rotating the collar.
An object of the present invention is to solve the problem with ordinary screwdrivers that high number of stops and rotations are required when an element is required to be rotated consecutively for multiple times.
Another object of the present invention is to provide a ratchet tool for reduced hand movement, and with a comfortable structure.
Another object of the present invention is to provide a ratchet tool for reduced hand movement, and which is easy to use.
In accordance with one aspect of the present invention, the invention is a ratchet tool comprising a handle, an end configured to selectively receive a tool bit and positioned apart from the handle, a sleeve, the sleeve covering a driving mechanism for translating a rotary motion from the handle to bit end, a reversing mechanism operatively coupled to the driving mechanism for providing multi-directional rotation of the bit end, a gear assembly, the gear assembly including a rear ring gear, a front ring gear and pinion gears overlapping the reversing mechanism and wherein the gear assembly is combined with the reversing mechanism, a plurality of pawls, each pawl held within a channel in a housing by a pin, a collar, the collar providing axial two-way movement and is operatively coupled to the reversing mechanism to provide selective one-way rotation of the working end.
This implementation of the invention, in particular, may be desired, because the structure and arrangement allow for reduced rotations and/or reduced number of stops for when an element needs to be rotated consecutively.
In another aspect, the invention is a bi-directional screwdriver, which can include a handle, a main housing, and a gearing. The gearing can include a driving gear, a driven gear, a transmission seat, and two idle gears, which are mounted on the idle gear axle on the transmission seat and are fitted between the driving gear and the driven gear for transferring motion. The handle can rotate the driving gear. A grip ring can be securely provided outside the idle gear axle. When the grip ring is gripped, and the handle is rotated to rotate the driving gear, the driving gear can rotate the driven gear in a reverse direction through the idle gears. The driving gear also can have a first inside ratchet surface, and the driven gear can also have a second inside ratchet surface. The screwdriver also includes a reversing means which can include a reversing member, four pawl members, and a direction selector, in which the driving gear, the driven gear, and the transmission seat are all sleeved on the main housing and the reversing member is located within the main housing. The pawls each include a central hole by which a pin connects each pawl to the main housing and provides a pivot axis around which the pawl can rotate. The reversing member is located within the main housing and includes a plurality of ramp elements which act upon the pawls, causing them to rotate around their pivot axis and alternatively engage or disengage with the first and second ratchet surfaces. The direction selector connects to the reversing member and provides a means by which the reversing member can be moved along the central axis of the tool, causing the mechanism to be engaged in the forward or reverse direction.
In another aspect, the invention is a bi-directional screwdriver, which includes a handle, a main housing, a gearing which includes a driving gear, a driven gear, a transmission seat and an idle gear which is mounted on the idle gear axle on the transmission seat and is fitted between the driving gear and the driven gear for transferring motion. The handle rotates the driving gear. A grip ring is securely provided outside the idle gear axle. When the grip ring is gripped, and the handle is rotated to rotate the driving gear, the driving gear rotates the driven gear in a reverse direction through the idle gear. The driving gear also has a first inside ratchet surface, and the driven gear also has a second inside ratchet surface. And the product also includes a reversing means which includes a reversing member or element, a first pawl member and a second pawl member, and a direction collar, in which the driving gear, the driven gear and the transmission seat are all sleeved on the main housing, the reversing member is sleeved into the main housing and able to rotate the main housing. The direction collar engages with and rotates the reversing member, causing a change of output direction.
The terminology used herein is for the purpose of describing implementations or embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms, “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the root terms “can”, “include”, “can include”, “may”, and/or “have”, when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of at least one other feature, step, operation, element, component, and/or groups thereof.
As used herein, the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having” or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such process, method, article, or apparatus.
For definitional purposes and as used herein “connected” or “attached” includes operation or physical, whether direct or indirect, affixed or coupled, as for example a reversing mechanism operatively coupled to the driving mechanism for providing bi-directional rotation of the bit end. Thus, unless specified, “connected” or “attached” is intended to embrace any operationally functional connection.
As used herein “substantially,” “generally,” “slightly” and other words of degree are relative modifiers intended to indicate permissible variation from the characteristic so modified. It is not intended to be limited to the absolute value or characteristic which it modifies but rather possessing more of the physical or functional characteristic than its opposite, and preferably, approaching or approximating such a physical or functional characteristic.
In the following description, reference is made to accompanying Attachments and drawings which are provided for illustration purposes as representative of specific exemplary embodiments in which the invention may be practiced. Given the following description of the specification and drawings, the apparatus and methods should become evident to a person of ordinary skill in the art. Further areas of applicability of the present teachings will become apparent from the description provided herein. It is to be understood that other embodiments can be utilized and that structural changes based on presently known structural and/or functional equivalents can be made without departing from the scope of the invention.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following descriptions of embodiments of the invention taken in conjunction with the accompanying and drawings:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the present invention, and such exemplifications are not to be construed as limiting the scope of the present invention in any manner.
A detailed description of apparatuses, methods, and systems, consistent with embodiments of the present disclosure is provided below. While several embodiments are described, it should be understood that the disclosure is not limited to any one embodiment, but instead encompasses numerous alternatives, modifications, and equivalents. In addition, while numerous specific details are set forth in the following description in order to provide a thorough understanding of the embodiments disclosed herein, some embodiments can be practiced without some or all of these details. Moreover, for the purpose of clarity, certain technical material that is known in the related art has not been described in detail in order to avoid unnecessarily obscuring the disclosure.
Referring to
Referring to
The main housing 35 is shown with an aperture 38 that can be aligned with the through-hole 43 of the reversing element 41. These components can be coupled together such as by through a pin 44 through the direction selector or collar 21 into the through-hole 43 and aperture 38. As illustrated in
Referring to
Referring now to
Referring to
The tool 110 may have a reversing means which includes a reversing member 141, a first pawl member 137a and a second pawl member 137b, and a direction collar 121, in which the driving gear 117, the driven gear 131 and the transmission seat 127 are all sleeved on the reversing member 141, the reversing member 141 is sleeved into the main housing 135 and able to rotate the main housing 135. In this embodiment, two pawl members 137a,137b are shown but may include lesser or more members to achieve the desired result. The reversing member 141 is shown as including balls 142 and springs 134, and a straight slot 143 for receiving a protrusion from the direction collar 121. In this embodiment, the balls 142 and spring 134 may be configured to operative interact with the pawls 137. The direction collar 121 may engages with and rotates the reversing member 141, causing a change of output direction.
While certain features of the described implementations have been illustrated as described herein, many modifications, substitutions, changes and equivalents will now occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the scope of the implementations. It should be understood that they have been presented by way of example only, not limitation, and various changes in form and details may be made. Any portion of the apparatus and/or methods described herein may be combined in any combination, except mutually exclusive combinations. The implementations described can include various combinations and/or sub-combinations of the functions, components and/or features of the different implementations described.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US20/26257 | 4/1/2020 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
62827547 | Apr 2019 | US |