The present disclosure generally relates to a bi-directional sled for use with an excavator as part of an overall dredging system. More specifically, the present disclosure relates to a bi-directional sled that loosens and gathers or scoops material when moved by the excavator in a first direction and continues loosening and gathering (or scooping) material when moved by the excavator in a second direction opposite the first direction.
Conventional dredging sleds or scoops are rigid structures moved and oriented by a convention excavator or earth moving device. Specifically, dredging sleds are shaped like a shovel and dimensioned such that they can be moved along a floor or bottom surface of a body of water/liquid in a first direction loosening and scooping material. The dredging sled must then be lifted and moved in a second direction opposite the first direction, then lowered down in order to continue the loosening and scooping process.
One object of the present disclosure is to provide a bi-direction sled with structure that allows the sled to be continuously moved in a first direction and a second direction opposite the first direction while loosening and gathering material along the bottom of a body or water or liquid without being lifted from the floor bottom.
In view of the state of the known technology, one aspect of the present disclosure is to provide a bi-directional sled for a dredging system with a support structure and a shroud structure. The support structure dimensioned and shaped to attach to a distal end of a hydraulic arm of an excavator. The shroud assembly is supported to the support structure for pivotal movement about an axis extending through the support structure between a first orientation and a second orientation. The shroud assembly has a shroud with a first edge and a second edge opposite the first edge. With the support structure moving the shroud assembly in the first direction relative to material to be dredged friction between the shroud assembly and material to be dredged pivots the shroud and the first edge into a first orientation to contact material to be dredged. With the support structure moving the shroud assembly in the second direction relative to material to be dredged the shroud and second edge are pivoted into a second orientation to contact material to be dredged.
Referring now to the attached drawings which form a part of this original disclosure:
Selected embodiments will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Referring initially to
The cab 16 (also referred to as the house 16) can pivot about a vertical axis A1 relative to the track assembly 14 in a conventional manner. The movement of the first arm 18 about a horizontal axis defined along the front of the cab 16 is provided by operation of the first hydraulic device 20. The movement of the second arm 22 about another horizontal axis (not shown) that extends through a distal end of the first arm 18 is provided by operation of the second hydraulic device 20. Movement of the bi-directional sled 10 relative to a distal end of the second arm 22 is provided by operation of the first, second and third hydraulic devices 20, 24 and 26, as described in greater detail below.
The excavating machine 12 and the bi-directional sled 10 are part of a dredging system 30. The dredging system 30 further includes a suction pipe 32, a pump 34, a slurry pipe 36, a water supply pipe 38 and a water supply pump 40.
The suction pipe 32 is attached to the bi-directional sled 10. The pump 34 is connected to the suction pipe 32 and draws slurry up from the bi-directional sled 10 into and through the suction pipe 32 when operating, as shown in
The suction pipe 32 can include a flotation device(s) 42 such as those disclosed in application Ser. No. 17/668,099, filed Feb. 9, 2022, and Ser. No. 17/832,827, filed Jun. 6, 2022. The disclosures of both application Ser. Nos. 17/668,099, and 17/832,827 are incorporated herein below in their entirety.
The bi-directional sled 10 includes a support structure 50, a shroud assembly 52 (hereinafter referred to as the shroud assembly 52) and a water nozzle assembly 54.
The support structure 50 of the bi-directional sled 10 includes parallel central panels 60, side panels 62 and a shroud panel 64, as shown in
More specifically, upper rearward ends of the central panels 60 are attached to the distal end of the second arm 22 via the shaft 60a. The fulcrum bars 66 are directly attached at respective ends thereof to portions of the second arm 22 spaced apart from the distal end 22a of the second arm 22 of the excavator 12 via the shaft 60c. Opposite ends of the fulcrum bars 66 are directly attached to the distal end of the third hydraulic device 20 via shaft 60d. The fulcrum plate 68 is attached at an upper end thereof the distal end of the third hydraulic device 20. A lower end of the fulcrum plate 68 is attached to the central panels 60 via the shaft 60b.
The fulcrum bars 66 and fulcrum plate 68 define fulcrum points that assist in positioning and orienting of the bi-directional sled 10 via operation of the excavating machine 12.
As shown in
The shroud panel 64 is an elongated metal plate that can include a contoured shape in order to divert slurry toward a central slurry outlet 70 shown in
The support structure 50 further includes a plurality of classifier bars 76 having an overall curved or curvilinear shape. The plurality of classifier bars 76 are spaced apart from one another by a distance DB that is less than the first diameter D1.
As shown in
As shown in
The shroud 84 can have a curved or contoured shape. Upper and lower surfaces of the shroud 84 are preferably approximately parallel to an axis A2 that extends through each of the pivot shafts 80. Exposed edges 86 and 88 of the shroud 84 define leading edges that initially break up and then scoop up debris and slurry during the dredging process, as is described further below.
The pivot shafts 80 are co-axially aligned with one another and define the axis A2 that extends through the support structure 50. The pivot shafts 80 are supported by corresponding ones of the side panels 62 of the support structure 50 for pivotal movement such that the shroud assembly 52 pivots about the axis A2. The side panels 62 can each include bearings (not shown) that are co-axially aligned with the pivot shafts 80 and support the pivot shafts 80 to corresponding ones of the side panels 62 of the support structure 50.
The shroud assembly 52 can pivot between a first orientation and a second orientation. The first orientation is shown at the left side of
The shroud assembly 52 is shaped and configured such that with the shroud assembly 52 being moved by the excavating machine 12 in a first direction D1 along a bottom surface S of a channel or body of water W, the curvilinear shape of the runners 82 causes the shroud assembly 52 to pivot to the first orientation. Since the shroud 84 is fixedly attached to the runners 82, the shroud 84 pivots with the runners 82. Conversely, with the shroud assembly 52 being moved by the excavating machine 12 in a second direction D2 along the bottom surface S of the channel or body of water W, the curvilinear shape of the runners 82 causes the shroud assembly 52 to pivot to the second orientation. Hence, friction between the bottom surface S of the channel and the runners 82 cause the runners 82 to function as wheels that pivot and re-position the shroud assembly 52 between the first orientation (
For example, as shown in
The shroud 84 has a first edge 86 shown in
In other words, with the excavating machine 12 moving the support structure 50 and the shroud assembly 52 in the first direction D1, the shroud assembly 52 automatically (via friction) moves to the first orientation and the edge 86 scoops up debris from the bottom surface S. With the excavating machine 12 moving the support structure 50 and the shroud assembly 52 in the second direction D2, the shroud assembly 52 automatically (via friction) moves to the second orientation and the edge 88 further scoops up debris from the bottom surface S. With the pivoting capability of the shroud assembly 52 relative to the support structure 50, there is no need to operate the excavating machine 12 to lift the bi-directional sled 10 in order to reposition the bi-directional sled 10 for a subsequent scooping up of material. Rather, the excavating machine 12 operator only has to reverse direction of movement of the bi-directional sled 10 during a dredging operation.
It should be understood from the drawings and the description herein that each of the edges 86 and 88 can be provided with cutting teeth in order to loosen debris along the bottom surface S.
The shroud panel 64 of the support structure 50 includes the slurry outlet 70. As the excavating machine 12 moves the bi-directional sled 10 in the first direction D1 and the second direction D2 along the bottom surface S, material dredged by the shroud 84 is directed between the classifier bars 76 and toward the slurry outlet 70. The classifier bars 76 serve two purposes. First, the classifier bars 76 help to break up large clumps of debris and also prevent rocks larger than the distance DB from passing into the area between the shroud panel 64 and the shroud 84. Further, the curved shape of the shroud 84 is such that dredged material that has passed into the area between the shroud panel 64 and the shroud 84 is pushed upward toward the shroud panel 64 allowing suction via the pump 34, the suction pump 32 and the slurry outlet 70 to further draw debris and dredged material away from the bottom surface S. As shown in
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During operation of the dredging system 30 during which the excavating machine 12 moves the bi-directional sled 10 back and forth in the first direction D1 and the second direction D2, the following occurs. Pressurized water pumped to the water nozzle assembly 54 to water WS to spray out the nozzles N of the corresponding one of the first manifold 94 or the second manifold 96. The spraying water WS loosens earth and/or debris to be dredged so that the movement of the bi-directional sled 10 can cause the corresponding one of the exposed edges 86 and 88 of the shroud 84 to scoop up the debris and/or earth. The debris and/or earth is pushed by the motion of the bi-directional sled 10 between the classifier bars 76 and into a space defined between the shroud 84 and the shroud panel 64. Thereafter, suction provided by the pump 34 urges the debris and/or earth through the central slurry outlet 70 and upward through the suction pipe 32. When the operator of the excavating machine 12 determines that the bi-directional sled 10 has moved a sufficient distance in one of the first direction D1 or the second direction D2, the operator reverses the direction of movement of the bi-directional sled 10 to the other of the first direction D1 or the second direction D2 without lifting the bi-directional sled 10 from the bottom surface S of the body of water W. Since the movement of the bi-directional sled 10 in the first direction D1 and the second direction D2 provides the same scooping and collecting capability, the dredging operation is more efficient and more effective than dredging systems where the sled can only loosen and scoop up debris while only moving in a single direction.
It should be understood from the drawings and the description herein that the excavating machine 12 can have hydraulics or any other suitable devices to move the first arm 18, the second arm 22, the cab 16 and the bi-directional sled 10 in a conventional manner, as is known in the art.
The water supply pump 40 can be a self-priming pump includes an impeller and a volute casing (not shown). The impeller and volute casing can be surrounded by a tank so that it will always be immersed in a liquid sufficient to start the pump and provide the pump with lubrication and cooling. As can be understood, self-priming in this application means that the pump has the ability to use liquid stored in its housing to generate a vacuum on the suction line.
That is, the pump 40 can be an Eddy Pump, for example, as described in U.S. patent application Ser. No. 16/176,495, filed Oct. 31, 2018, entitled Eddy Pump, the entire contents of which are herein incorporated by reference.
Referring now to
As shown in
The support structure 150 includes many of the features of the support structure 50 of the first embodiment. However, the side panels 62 have been replaced by side panels 162 that include all the features of the first embodiment, but have been modified to support an auger 100, described further below. The shroud assembly 52 is the same as the first embodiment, and includes the runners 82 and the shroud 84, as described in the first embodiment.
The auger 100 includes a shaft 120, a rotation motor 122 and auger blades 124. The shaft 120 is supported at opposite ends thereof for rotational movement by the side plates 162. The rotation motor 122 is also fixed to one of the side plates 162. The rotation motor 122 can be powered by pneumatic or hydraulic pressure via hoses (not shown) that extend to a pneumatic or hydraulic pump are located above the surface of the water adjacent to the excavating machine 12 (not shown in
The auger blades 124 are welded or otherwise rigidly fixed to the shaft 120 for rotation therewith. The auger 100 can be configured to rotate in the same direction regardless of the orientation of the shroud assembly 52. Alternatively, the auger 100 can be configured to rotate in a first direction with the shroud assembly 52 in the first orientation as shown in
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”. “having” and their derivatives. Also, the terms “part.” “section.” “portion.” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. Also as used herein to describe the above embodiments, the following directional terms “forward”. “rearward”. “above”, “downward”, “vertical”, “horizontal”, “below” and “transverse” as well as any other similar directional terms refer to those directions of a vehicle equipped with the bi-directional sled for dredging system. Accordingly, these terms, as utilized to describe the present invention should be interpreted relative to a vehicle equipped with the bi-directional sled for dredging system.
The term “configured” as used herein to describe a component, section or part of a device includes structure that is constructed to carry out the desired function.
The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. For example, the size, shape, location or orientation of the various components can be changed as needed and/or desired. Components that are shown directly connected or contacting each other can have intermediate structures disposed between them. The functions of one element can be performed by two, and vice versa. The structures and functions of one embodiment can be adopted in another embodiment. It is not necessary for all advantages to be present in a particular embodiment at the same time. Every feature which is unique from the prior art, alone or in combination with other features, also should be considered a separate description of further inventions by the applicant, including the structural and/or functional concepts embodied by such features. Thus, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.