Bi-directionally driven reciprocating fluid pump

Abstract
A reciprocating fluid pump includes a drive section and a pump section. The drive section has a pair of coils which may be energized to cause displacement of a reciprocating assembly. Each coil is a reluctance gap arrangement in which a magnetic circuit is interrupted by a gap towards which an armature of the reciprocating assembly is drawn when energizing current is applied to the coil. The reciprocating assembly includes an element which is extended into and retracted from a pump chamber during its reciprocating motion, causing fluid to be drawn into and expelled from the pump chamber. The pump is particularly well suited for use in cyclic pumping applications, such as internal combustion engine fuel injection. Cycle times in such applications may be reduced by appropriate control of the current waveforms applied to the coils.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to the field of reciprocating pumps, and more particularly to a bi-directionally driven reciprocating pump which is driven by energization of solenoid coils and is particularly well suited to pumping fluids such as fuel in injection systems.




2. Description of the Related Art




A wide variety of pump designs and styles have been devised and are presently in use. In general, pumps are based upon the principal that fluid can be drawn into a pumping volume under a first pressure, and expelled from the pumping volume under a higher pressure to displace the fluids are desired. Depending upon the specific application envisaged, pumps are typically selected as a function of their displacement, cycling characteristics, pressure ratings, size, and so forth. Moreover, pumps are typically classified by their general nature, such as reciprocating or rotary, and by the nature of their driver, typically being designed to be electrically driven, or otherwise.




Specific pumps have been developed for demanding reciprocating applications such as fuel injection. In one design for this application, a reciprocating assembly, including an armature and a guide tube, are driven by energization of an electric solenoid. As the reciprocating assembly is moved into and out of a pump section, fluid is drawn into the pump section, and expelled therefrom under a higher pressure. The energization of the solenoid controls the pumping cycle, with the return stroke of the reciprocating assembly resulting from a spring bias of the reciprocating assembly toward a retracted position. Pumps of this type have been applied in combustion engine fuel injection systems due to their high performance and efficiency, their inherent electrical controllability, and to their reduced size.




While applications such as fuel injection have benefited from reciprocating pumps of the type described above, their continues to be a need for improved pumps for this and similar applications. For example, to serve high performance internal combustion engines, reciprocating fuel injection pumps require increasingly short cycle times and may benefit from additional flexibility in the control of the position and velocity of a reciprocating assembly. For example, if a pump assembly in an electrically driven reciprocating fuel pump could be cycled more rapidly, the engine designer could provide for increased flow rate of fuel into combustion chambers, as well as greater controllability of the quantity of fuel injected per stroke. This enhanced flexibility would permit for greater control and servicing of higher torque and higher horsepower engines. Even conventional engines could benefit from enhanced controllability of such pumps, and shortened cycle times.




There is a particular need, at present, for improved pumping techniques which can make use of electrical control signals to regulate the position and velocity of a reciprocating pumping assembly. This need is particularly felt in the area of fuel injection, where a pumping assembly may be directly secured to a pump driving assembly which receives the electrical control signals. In direct in-chamber injection applications, the resulting assembly may be affixed to one or more injection nozzles to provide a compact, high performance pump and injector system.




SUMMARY OF THE INVENTION




The present invention provides a bi-directionally driven reciprocating fluid pump technique designed to respond to these needs. The pump may be employed in a wide variety of applications, particularly in applications in which high-speed reciprocation is desired, with relatively low volumetric flow rates. The present technique is particularly well suited to fuel injection systems, in which a fuel is drawn into a pumping assembly from a source, pressurized in the pumping assembly, and injected for combustion in a combustion chamber, such as directly into a cylinder of an engine.




The technique of the invention makes use of a pair of reluctance gap coil arrangements within a drive section of a pump. Each coil can be energized to draw an armature of a reciprocating assembly towards a reluctance gap. The reciprocating assembly may be biased into a centered or normal position by springs. A guide tube acts as a pump plunger, and is reciprocally driven by cyclic energization of the coils. Fluid is drawn into a pump chamber as the guide tube is retracted from the pump chamber, and is pressurized and expressed from the pump chamber as the guide tube is extended into the pump chamber. Control signals to the coils may be timed and shaped to provide reduced cycle times and to vary volumetric flow rates from the pump, as well as to vary volumetric displacement per pump cycle.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:





FIG. 1

is a diagrammatical representation of a series of fluid pump assemblies applied to inject fuel into an internal combustion engine;





FIG. 2

is a partial sectional view of an exemplary pump in accordance with aspects of the present technique for use in displacing fuel under pressure, such as for direct injection into a chamber of an internal combustion engine;





FIG. 3

is a partial sectional view of the pump illustrated in

FIG. 2

energized to pressurize fuel for injection; and





FIG. 4

is a graphical representation of a sequence of energizing signals applied to the pump of

FIGS. 2 and 3

for displacing a reciprocating assembly and pumping fuel.











DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS




Turning now to the drawings and referring first to

FIG. 1

, a fuel injection system


10


is illustrated diagrammatically, including a series of pumps for displacing fuel under pressure in an internal combustion engine


12


. While the fluid pumps of the present technique may be employed in a wide variety of settings, they are particularly well suited to fuel injection systems in which relatively small quantities of fuel are pressurized cyclically to inject the fuel into combustion chambers of an engine as a function of the engine demands. The pumps may be employed with individual combustion chambers as in the illustrated embodiment, or may be associated in various ways to pressurize quantities of fuel, as in a fuel rail, feed manifold, and so forth. Even more generally, the present pumping technique may be employed in settings other than fuel injection, such as for displacing fluids under pressure in response to electrical control signals used to energize coils of a drive assembly, as described below.




In the embodiment shown in

FIG. 1

, the fuel injection system


10


includes a fuel reservoir


14


, such as a tank for containing a reserve of liquid fuel. A first pump


16


draws the fuel from the reservoir, and delivers the fuel to a separator


18


. While the system may function adequately without a separator


18


, in the illustrated embodiment, separator


18


serves to insure that the fuel injection system downstream receives liquid fuel, as opposed to mixed phase fuel. A second pump


20


draws the liquid fuel from separator


18


and delivers the fuel, through a cooler


22


, to a feed or inlet manifold


24


. Cooler


22


may be any suitable type of fluid cooler, including both air and liquid heater exchangers, radiators, and so forth.




Fuel from the feed manifold


24


is available for injection into combustion chambers of engine


12


, as described more fully below. A return manifold


26


is provided for recirculating fluid not injected into the combustion chambers of the engine. In the illustrated embodiment a pressure regulating valve


28


is placed in series in the return manifold line


26


for maintaining a desired pressure within the return manifold. Fluid returned via the pressure regulating valve


28


is recirculated into the separator


18


where the fuel collects in liquid phase as illustrated at reference numeral


30


. Gaseous phase components of the fuel, designated by referenced numeral


32


in

FIG. 1

, may rise from the fuel surface and, depending upon the level of liquid fuel within the separator, may be allowed to escape via a float valve


34


. A vent


36


is provided for permitting the escape of gaseous components, such as for repressurization, recirculation, and so forth.




Engine


12


includes a series of combustion chambers or cylinders


38


for driving an output shaft (not shown) in rotation. As will be appreciated by those skilled in the art, depending upon the engine design, pistons (not shown) are driven in a reciprocating fashion within each combustion chamber in response to ignition of fuel within the combustion chamber. The stroke of the piston within the chamber will permit fresh air for subsequent combustion cycles to be admitted into the chamber, while scavenging combustion products from the chamber. While the present embodiment employs a straightforward two-stroke engine design, the pumps in accordance with the present technique may be adapted for a wide variety of applications and engine designs, including other than two-stroke engines and cycles.




In the illustrated embodiment, a reciprocating pump


40


is associated with each combustion chamber, drawing pressurized fuel from the feed manifold


24


, and further pressurizing the fuel for injection into the respective combustion chamber. A nozzle


42


is provided for atomizing the pressurized fuel downstream of each reciprocating pump


40


. While the present technique is not intended to be limited to any particular injection system or injection scheme, in the illustrated embodiment a pressure pulse created in the liquid fuel forces a fuel spray to be formed at the mouth or outlet of the nozzle, for direct, in-cylinder injection. The operation of reciprocating pumps


40


is controlled by an injection controller


44


. Injection controller


44


, which will typically include a programmed microprocessor or other digital processing circuitry, and memory for storing a routine employed in providing control signals to the pumps, applies energizing signals to the pumps to cause their reciprocation in any one of a wide variety of manners as described more fully below.




An exemplary reciprocating pump assembly, such as for use in a fuel injection system of the type illustrated in

FIG. 1

, is shown in

FIGS. 2 and 3

. Specifically,

FIG. 2

illustrates the internal components of a pump assembly including a drive section and a pumping section in a first position wherein fuel is introduced into the pump for pressurization.

FIG. 3

illustrates the same pump following energization of a solenoid coil to drive a reciprocating assembly and thus cause pressurization of the fuel and its expulsion from the pump. It should be borne in mind that the particular configurations illustrated in

FIGS. 2 and 3

are intended to be exemplary only. Other variations on the pump may be envisaged, particularly variants on the components used to pressurize the fluid and to deliver the fluid to a downstream application.




The pump of

FIGS. 2 and 3

includes a novel arrangement for driving a reciprocating assembly. In particular, as opposed to heretofore known reciprocating pumps, the arrangement illustrated in the Figures provides for two separate reluctance gaps in an electromagnetic drive assembly. As described below, solenoids of the assembly can be selectively energized to draw an armature of the reciprocating assembly in opposite directions, thereby permitting enhanced functionality. This enhanced functionality may include the shaping of velocity profiles of the reciprocating assembly, shortening of cycle times of the pump, positioning the reciprocating assembly at desired positional offsets from a central or biased position, and so forth.




In the embodiment of

FIG. 2

, a pump and nozzle assembly, designated generally by the reference numeral


100


, includes a drive section


102


, a pump section


104


, and a nozzle assembly


106


. The drive section


102


serves to force reciprocating displacement of a reciprocating assembly of the pump section


104


. The nozzle assembly


106


serves to receive pressurized fuel from the pump assembly and to inject it into a combustion chamber of an internal combustion engine, as described above with reference to

FIG. 1. A

drive section housing


108


is provided around the drive section


102


for containing the internal components of the drive section, and for permitting preassembly of certain of these components. A pump housing


110


similarly receives the components of the pump section, and is designed to interface with the drive section housing


108


in a sealed manner.




An inlet


112


serves to receive fluid for displacement by the pump, such as from a feed manifold


24


as shown in

FIG. 1. A

flow passage


114


diverts a portion of fluid from the inlet


112


, while a pump feed passage


116


directs fluid from the inlet into the pump section. Specifically, fluid from inlet


112


passing through passage


114


is introduced into armature chamber


118


for cooling the drive section during operation. Fluid passing through pump feed passage


116


is introduced into a pump chamber


120


where the fluid is pressurized and expelled during operation of the pump. An outlet


122


returns fluid which is not pressurized by the pump to a return line, such as return manifold


26


shown in FIG.


1


. Thus, fluid entering into the armature chamber


118


may be free to recirculate through a passage


124


which connects the armature chamber to outlet


122


.




Drive section


102


includes a pair of wound coils


126




a


and


126




b


which receive energizing current through leads


128


. In the illustrated embodiment, leads


128


are coupled to external circuitry, such as the injection controller


44


shown in

FIG. 1

, via a plug or receptacle


130


. The coils


126




a


and


126




b


are partially surrounded by a series of magnetic flux-conducting members which form a magnetic circuit around each coil in an annular fashion, interrupted by a reluctance gap. These magnetic flux-conducting members, designated generally by the reference numeral


132


in

FIG. 2

, may be made of any suitable material, such as a ferromagnetic metal, copper and copper alloys, and so forth. Reluctance gap spacers


134




a


and


134




b


, in the form of essentially non-conductive annular members provide an annular gap in the vicinity of a central portion of each coil


126




a


and


126




b


, respectively. As will be appreciated by those skilled in the art, upon energization of one or both of the coils, current through the coils results in creation of an electromagnetic field about the coils. This electromagnetic field is conveyed and channeled by the magnetic members partially surrounding the coils. However, the magnetic field is interrupted by the reluctance gap spacers, causing displacement of the reciprocating assembly as described below.




In the illustrated embodiment, a cushioning reservoir


135


is provided at an upper end of the drive section


102


. A series of annular bushings or spacers


136


and


138


serve to define the cushioning reservoir, as well as to define flow passages


140


which, as described below, provide some degree of cushioning action of a reciprocating assembly during its movement within the drive section housing. A lower bushing


142


similarly seals a lower region of the drive section with respect to the pump section. Bushings


136


and


142


also serve to guide a reciprocating assembly


144


in motion during operation of the pump.




In the illustrated embodiment, reciprocating assembly


144


includes a guide tube


146


secured to an armature


148


. The armature, which is preferably made of a ferromagnetic or other magnetic flux-conducting material, is influenced by the fields generated by coils


126




a


and


126




b


during operation, being drawn towards one or both of the reluctance gaps defined by the reluctance gap spacers


134




a


and


134




b


. As the armature is thus drawn towards one of the reluctance gaps, the guide tube


146


is similarly displaced to cause the desired pumping action. Centering abutments


150


are provided on either side of the armature for centering biasing springs


152




a


and


152




b


. While in certain embodiments, the biasing may be performed by current applied to one or both of the coils, in the illustrated embodiment, springs


152




a


and


152




b


serve to maintain the armature and guide tube in a centered position.




In the embodiment illustrated in

FIG. 2

, a central passage


154


is provided through guide tube


146


for permitting the flow of fuel therethrough. During operation, passage


154


will fill with fluid, enabling the free displacement of the reciprocating assembly during an initial phase of each pumping cycle.




An inlet check valve assembly


156


is provided between inlet


112


and the pump chamber


120


for regulating the introduction of fuel into the pump chamber and for preventing fluid from being expelled from the pump chamber into the inlet during operation. In the illustrated embodiment, inlet check valve assembly


156


thus includes a valve ball


158


and a biasing spring


160


which urges the ball toward a seat


162


. When the fluid within the pump chamber


120


is not compressed during a pumping cycle, the pressure of the fluid at inlet


112


is sufficient to unseat ball


158


from its seat, to provide fuel flow into the pump chamber. As described below, during a pumping cycle, the pressure is overcome, causing the ball to seat within the inlet check valve assembly, restricting the flow of fluid from the pump chamber out through the inlet.




Within pump chamber


120


, a flow control member in the form of a ball


164


is provided. Ball


164


is urged toward the reciprocating assembly by a biasing spring


166


, and is prevented from contacting a lower extremity of the guide tube by an abutment


168


. In the illustrated embodiment, the lower extremity of the guide tube is preferably removed from ball


164


in the retracted position, as illustrated by the gap or space


169


.




An outlet check valve assembly


170


serves to permit the expulsion of pressurized fluid from pump chamber


120


during operation. In the illustrated embodiment, outlet check valve assembly


170


includes an outlet passage


172


and fluid communication with pump chamber


120


. An outlet check valve disk


174


is urged upwardly toward the outlet passage


172


by a biasing spring


176


, and sealingly seats against a soft seat member


178


. As described below, fluid pressurized during operation of the pump may be expelled by forcing disk


174


from its seat against the force of spring


176


.




As noted above, the pump of

FIG. 2

may be employed in a wide variety of settings. In the illustrated embodiment, however, the pump is directly coupled to a nozzle body


180


which is secured within the pump section housing


110


. Alternatively, the nozzle may be provided at some distance from the pump housing, or may be provided in tap lines from a manifold fed by the pump assembly. In the illustrated embodiment, a passage


182


is provided through the nozzle body


180


for channeling pressurized fluid through the body. A poppet


184


is positioned within passage


182


and is sealed at a mouth of the nozzle body. A retainer


186


is fitted to an upper end of poppet


184


and acts as an abutment of a compression spring


188


used to maintain the poppet in seated engagement at the mouth of the nozzle body. The entire nozzle assembly may be positioned in a cylinder head, as indicated at broken line


190


, for direct, in-cylinder fuel injection.





FIG. 3

illustrates the components of the pump and nozzle assembly of

FIG. 2

following energization of lower solenoid coil


126




a


. When coil


126




a


is energized, armature


148


is drawn towards the reluctance gap defined by reluctance gap spacer


134




a


by virtue of the magnetic field which is established around the coil but interrupted by the reluctance gap spacer. During initial phase of motion, the reciprocating assembly


144


is relatively free to accelerate and gain momentum before contacting ball


164


. Upon contacting ball


164


, guide tube


146


seats against the ball, beginning pressurization of fluid within chamber


120


. This increase in pressure causes the inlet check valve ball


158


to seat, and further displacement of the reciprocating assembly and ball


164


compresses biasing spring


166


, causing a pressure surge within the pump chamber


120


. As pressure increases within pump chamber


120


, outlet check valve disk


174


is unseated, enabling fluid to flow from the pump chamber


120


out through passage


172


and into the nozzle assembly. This pressure surge then forces displacement of poppet


184


against the force of biasing spring


188


, allowing fuel to be ejected through a passage established between the poppet and the nozzle body.




As current is removed or altered in coil


126




a


, the velocity of the reciprocating assembly will similarly be altered. For example, if current is fully removed from the coil, biasing spring


152




a


, assisted at least partially by spring


166


, will force the return of the reciprocating assembly to its biased or centered position. However, in the present technique, the reciprocating assembly may be forced to return more quickly to an initial position by energization of coil


126




b


. Specifically, timing of energization of the coils may be implemented such that the magnetic field offered around coil


126




a


is eliminated, while a magnetic field around coil


126




b


is established. This later magnetic field will draw the reciprocating assembly toward the reluctance gap established by reluctance gap spacer


134




b


. Once the reciprocating assembly has returned to its initial position, as illustrated in

FIG. 2

, another cycle of reciprocating pumping motion may be initiated.




As will be appreciated by those skilled in the art, the foregoing structure and technique permit a wide range of adjustments in the performance of the pump. For example, as noted above, the reciprocating assembly may be driven back to its initial position by energization of the second reluctance gap coil


126




b


, thereby substantially shortening the cycle time of the device as compared to heretofore known reciprocating pump assemblies including only spring-return operation. Moreover, by energizing coil


126




b


during a desired portion of the stroke of the reciprocating assembly, the velocity of the reciprocating assembly may be adjusted, such as to provide for improved or shaped pump pulses. Similarly, shaped pulses applied to one of both coils at the proper time can minimize spring bounce. At the end of a pump cycle, for example, these pulses can provide variable damping which brings the armature


144


to a rapid stop without bouncing, thus decreasing cycle time. Also, one or both of the coil assemblies may be energized to provide for desired offsets in the retracted or extended position of the reciprocating assembly. By way of example, where additional fuel displacement is desired, coil


126




b


may be energized during the retraction portion of the cycle, to draw more fluid into the pump chamber


120


, as compared to the quantity of fluid drawn into the chamber during a normal cycle wherein the assembly is simply returned to a centered position.





FIG. 4

illustrates graphically a typical pump cycle obtainable through the structure and technique described above. In particular,

FIG. 4

illustrates a pumping cycle, designated generally by reference numeral


200


. In this pumping cycle, current is applied to coils


126




a


and


126




b


, as indicated by traces


202


and


204


, respectively. The position of the reciprocating assembly as influenced by this energization may be illustrated graphically by a trace as indicated at reference numeral


206


.

FIG. 4

also illustrates a comparable trace


208


which would be typical for a spring-returned reluctance gap pump assembly. As a result of the displacement of the reciprocating assembly, a pressure surge is created as indicated by trace


210


in FIG.


4


.




Considering the traces of

FIG. 4

in somewhat greater detail, at an initiation time


212


, energization of coil


126




a


is initiated, such as by control signals applied by an injection controller


44


, as shown in FIG.


1


. The waveform of the current applied to the coil may have any desired shape, such as the gradually sloping shape of the trace in

FIG. 4

, with current initially increasing at a relatively high rate, followed by a gradually reduced rate of increase, as indicated at reference numeral


214


. This current reaches a maximum at point


216


, generally corresponding to the end of the pumping cycle in the illustrated embodiment. As indicated at trace


204


, coil


126




b


may also be energized in a similar fashion, with a gradually increasing slope, as indicated by reference numeral


218


. The energization of coil


126




b


is begun at a time displaced from the initiation time of energization of coil


126




a


, to provide force for retraction of the reciprocating assembly at an appropriate stage in the pumping cycle.




The position of the reciprocating assembly will be altered by the forces applied to the assembly during energization of one or both of the coils. In the position trace of

FIG. 4

, initial displacement of the reciprocating assembly begins at some time


220


after initial energization of coil


126




a


. This initial period may be reduced, where desired, by appropriately altering the shape of the current applied to coil


126




a


. The reciprocating assembly then moves toward its fully extended position shown in

FIG. 3

, following a leading edge


124


of the position trace. Upon release of the current from coil


126




a


, or upon an appropriate balance of forces resulting from current applied to both coils


126




a


and


126




b


, the reciprocating assembly will be returned to its initial position as indicated by trailing edge


226


of the position trace. The resulting cycle time


228


may be substantially reduced, as compared to spring-returned structures.




As will be appreciated by those skilled in the art, following initial displacement of the reciprocating assembly, and sealing engagement between the guide tube and the flow control member, a pressure spike will be created having a sharp leading edge


232


, followed by a relatively flat plateau


234


.




The control of energizing waveforms applied to the coils offers additional advantages as compared to conventional single-coil devices. For example, where a single coil is employed for a reciprocating drive, inductive rise times encountered during application of current to a solenoid coil result in additional delay in movement of the reciprocating armature and associated components. Such rise times further lengthen the cycle times available in the devices. The foregoing structure and technique, however, permit reductions in the inductive rise times, where desired, by permitting control signals to be applied to both coils during at least partially overlapping intervals. Release of one coil (i.e. interruption of current to the coil), then permits rapid displacement of the armature in the direction of the other coil.




While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.



Claims
  • 1. A reciprocating fuel pump comprising:a housing assembly; a bi-directional reluctance motor, comprising: a first generally annular solenoid coil; a second generally annular solenoid coil disposed adjacent to and coaxial with the first coil; an armature disposed coaxially with the first and second solenoid coils and movable axially bidirectionally by energization of the first and second coils; and a magnetic flux conducting member disposed coaxially between the first and second solenoid coils and the armature and having first and second reluctance gaps; and a pump assembly, comprising: a pump member secured to the armature, the pump assembly being operative to pump fluid into and out of the fuel pump in response to reciprocating movement of the armature.
  • 2. The pump of claim 1, wherein the armature is drawn toward the first reluctance gap during energization of the first solenoid coil and is drawn toward the second reluctance gap during energization of the second solenoid coil.
  • 3. The pump of claim 2, comprising a magnetic circuit at least partially defined by the housing assembly.
  • 4. The pump of claim 1, wherein the pump member comprises a tubular member secured to the armature.
  • 5. The pump of claim 1, wherein the pump section includes an inlet check valve and an outlet check valve, and wherein the inlet and outlet check valves are actuated by pressures created in the pump section during reciprocation of the pump member.
  • 6. The pump of claim 1, wherein the armature is disposed radially within a space defined by the first and second coils.
  • 7. The pump of claim 1, wherein the armature is biased towards an initial position with respect to the first and second coils.
  • 8. A linearly reciprocating pump comprising:a housing having a solenoid section and a pump section; first and second reluctance gap assemblies, comprising: first and second coils disposed coaxially within the solenoid section; and a magnetic flux conducting member having first and second reluctance gaps corresponding to the first and second coils, respectively; and a reciprocating assembly including an armature and a pump member, the armature being disposed coaxially with the first and second coils within the solenoid section, the pump member being secured to and movable with the armature into and out of the pump section to pump fluid during reciprocating movement of the armature; wherein the first and second coils are energizable to drive the reciprocating assembly bidirectionally.
  • 9. The pump of claim 8, wherein the first and second coils are disposed adjacent to one another at a first end of the housing opposite from the pump section.
  • 10. The pump of claim 8, wherein each reluctance gap at least partially surrounds the coil.
  • 11. The pump of claim 8, wherein the reluctance gaps are disposed at predetermined maximum stroke locations towards which the armature is drawn during energization of the respective coil.
  • 12. The pump of claim 8, wherein the pump section includes inlet and outlet check valves actuated by pressure within the pump section produced by movement of the pump member within the pump section.
  • 13. The pump of claim 8, wherein the pump member includes a tubular shaft and wherein the pump section includes a sealing member contacting the tubular shaft during a pumping stroke of the reciprocating assembly to seal a central passage of the tubular shaft.
  • 14. The pump of claim 8, wherein the solenoid section is cooled by fluid circulated from an inlet to the pump section to a bypass outlet.
  • 15. The pump of claim 8, further comprising a nozzle assembly secured to the pump section for ejecting fluid pumped during reciprocation of the reciprocating assembly.
  • 16. A reciprocating fuel pump comprising:a housing having a solenoid section and a pump section; first and second solenoid coils disposed coaxially within the solenoid section; a reciprocating assembly including an armature and a pump member, the armature being disposed coaxially with the first and second coils within the solenoid section, the pump member being secured to and movable with the armature into and out of the pump section to pump fuel during reciprocating movement of the armature; and a nozzle assembly in fluid communication with the pump section, the nozzle assembly being configured to open and close to inject and to interrupt injection of fuel into a combustion chamber in response to pressures created by reciprocation of the reciprocating assembly.
  • 17. The pump of claim 16, wherein the first and second solenoid coils each includes a magnetic circuit at least partially surrounding the respective coil, and wherein the magnetic circuit is interrupted by a gap towards which the armature is drawn during energization of the respective coil.
  • 18. The pump of claim 17, wherein the gaps of the first and second coils are disposed at predetermined maximum stroke locations towards which the armature is drawn during energization of the respective coil.
  • 19. The pump of claim 16, wherein the first and second coils are disposed adjacent to one another at a first end of the housing, and the nozzle is disposed at a second end of the housing opposite the first.
  • 20. The pump of claim 16, wherein the pump section includes inlet and outlet check valves actuated by pressure within the pump section produced by movement of the pump member within the pump section.
  • 21. The pump of claim 16, wherein the pump member includes a tubular shaft and wherein the pump section includes a sealing member contacting the tubular shaft during a pumping stroke of the reciprocating assembly to seal a central passage of the tubular shaft.
  • 22. The pump of claim 16, wherein the solenoid section is cooled by fluid circulated from an inlet to the pump section to a bypass outlet.
  • 23. A method for pumping fluid with a reciprocating pump driven by a reluctance motor assembly including first and second coaxial coils and a reciprocating assembly disposed coaxially with respect to the coils and extending into a pump section, the method comprising the steps of:energizing the first coil to drive the reciprocating assembly toward a first reluctance gap in a first direction and thereby to increase pressure in the pump section to eject fluid therefrom; and energizing the second coil to drive the reciprocating assembly toward a second reluctance gap in a second direction opposite from the first direction to reduce pressure in the pump section to draw fluid into the pump section for a subsequent cycle of the pump.
  • 24. The method of claim 23, wherein the coils are energized for a time corresponding to a desired displacement of the reciprocating assembly towards the respective reluctance gaps.
  • 25. The method of claim 23, wherein the reciprocating assembly is biased towards an initial position between the first and second coils.
  • 26. The method of claim 23, wherein energization of the first coil drives a pump member of the reciprocating assembly into the pump section to produce the increase in pressure in the pump section.
  • 27. The method of claim 26, including the steps of closing an inlet valve and opening an outlet valve in response to the increase in pressure within the pump section.
  • 28. The method of claim 26, including the steps of closing an outlet valve and opening an inlet valve in response to the reduction in pressure within the pump section.
  • 29. The method of claim 26, including the step of cycling a nozzle assembly in fluid communication with the pump section to eject fluid therefrom in response to the increase in pressure in the pump section.
  • 30. The method of claim 26, wherein the first and second coils are energized at times at least partially overlapping with one another.
US Referenced Citations (6)
Number Name Date Kind
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3791770 Farkos Feb 1974 A
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