Information
-
Patent Grant
-
6431471
-
Patent Number
6,431,471
-
Date Filed
Friday, December 1, 200023 years ago
-
Date Issued
Tuesday, August 13, 200221 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Davidson, Davidson & Kappel, LLC
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A flushable bi-fuel injector, in particular for combustion engines, comprises a nozzle body incorporating a nozzle exit (11), a movably held valve needle (12) for opening and closing the nozzle exit (11), a first supply channel (13) for supplying a first liquid or a first fuel to the nozzle exit (11); and a second supply channel (23) for supplying a second liquid or a second fuel or a liquid additive to the nozzle exit (11). A ring-shaped slide gate (21) or a ring piston is arranged in a ring-shaped chamber (20) within the nozzle body (1). The slide gate (21) can be hydraulically activated to either side via differential pressure. Depending on its position, the slide gate (21) connects either the first supply channel (13) or the second supply channel (23) to the nozzle exit (11).During operation, depending on operational requirements, either a first liquid or a first fuel or a second liquid which can be a second fuel or a starting fuel, is conveyed to a combustion chamber of an internal combustion engine, with the pressure differential between the first liquid and the second liquid causing switchover of the supply in the bi-fuel injector.
Description
BACKGROUND INFORMATION
1. Field of the Invention
The present invention relates to a bi-fuel injector, in particular for combustion engines, as well as to a method of injection.
2. Background of the Invention
In general, bi-fuel injectors are used for injecting or for supplying various liquids in devices such as, e.g., internal combustion engines, air conditioning units, a moistening apparatus or reformers in fuel cells.
In internal combustion engines or combustion engines, fuel and a liquid additive are injected into the combustion chamber of an internal combustion engine so as to reduce pollutant emission of the internal combustion engine, and if applicable, to increase its efficiency. Such a bi-fuel injector is for example disclosed in German Patent Application No. 197 46 489 A1 which describes a bi-fuel nozzle for injection of diesel fuel as well as a liquid additive, such as e.g. water, into a combustion chamber of an internal combustion engine. Several 2/2-way valves arranged outside the actual nozzle body regulate the conveyance of fuel into, and out of, a pressure chamber. When the fuel is conveyed out of the pressure chamber, liquid additive can flow into the pressure chamber via a check valve and is thus made available for injection.
For example, in order to further reduce pollutant emission of combustion engines and to comply with increasingly stringent limiting values and statutory standards, it is necessary to take into account the cold start emission of motor vehicles, including passenger motor vehicles. Furthermore, an improvement in cold-start behavior and in operation during the warm-up period is desirable.
One approach to achieving this is to divide the fuel into a component which is injected during cold starting resulting in optimal results during the warm-up period, and a fraction which is supplied when the engine is warm.
Approaches followed up to now have provided two separate injection valves in order to supply the various liquids or fuel fractions or fuels to the respective devices, for example to the combustion chamber of the engine. This is however associated with the disadvantage in that it requires considerable space and that there is insufficient space, e.g. in the intake manifold, to direct both injection valves directly to the inlet valves of the engine. In other words, the position achieved is not optimal, which in turn leads to impaired efficiency. Furthermore, this approach is very costly.
Attempts have thus been made to supply both liquids, in particular both fuels or types of fuel, via one injection valve. This is however associated with the problem that there is insufficient space in the valve itself for active switchover.
By contrast, if separation into shutoff valves is effected outside the injection valves, then large residual volumes of the liquid to be shut off prevent quick switchover, or in the case of combustion engines, prevent effective pollutant reduction in the cold-start phase. In other words, the volumes of the pipes and the injection valves up to their exit apertures may for example still contain fuel unsuitable as a starting fuel. But in the case of combustion engines, pure starting fuel should be available right from the first injection stroke, so as to achieve effective pollutant reduction in the cold-start phase.
SUMMARY OF THE INVENTION
It is an object of the present invention to create a bi-fuel injector which is particularly suitable for combustion engines and which allows quick switchover when different liquids and/or fuels are supplied. For example when applied in combustion engines or internal combustion engines, a more effective pollutant reduction particularly in the cold-start phase is to be achieved by the invention. Furthermore, a method of injection is to be disclosed which allows a quick changeover of liquid so that e.g. pollutant reduction in particular during cold start of a combustion engine can be effectively reduced. According to a further aspect, high reliability is to be ensured.
Characteristics and advantages of the present invention which have been provided in the following description of the bi-fuel injector, also may apply to the method of injection according to the present invention. Furthermore, characteristics and advantages provided in the description of the method of injection, also may apply to the bi-fuel injector according to the present invention.
The bi-fuel injector according to the present invention, which e.g. is suitable for combustion engines, comprises a nozzle body with a nozzle exit, a moveably held valve needle for opening and closing the nozzle exit, a first supply channel for supplying a first liquid to the nozzle exit, a second supply channel for supplying a second liquid or a liquid additive to the nozzle exit, as well as a slide gate which is arranged in a chamber of the nozzle body and which is hydraulically operable, and which depending on its position, either connects the first supply channel or the second supply channel to the nozzle exit.
The bi-fuel injector according to the present invention makes it possible to supply two different liquids and/or different types of fuel via a single injection valve. This results in particular in an effective reduction of pollutants, especially in the cold-start phase of a combustion engine. A quick change between liquids is possible with high reliability. During cold starting for example, pure starting fuel is available from the very first injection stroke. The volumes in the injection valve up to the exit apertures are very small. Furthermore, injection can take place in an optimal position, resulting e.g. in more effective combustion and more effective pollutant reduction. Costs are significantly reduced not only because there is no need for a second injection valve for the second liquid or for the second fuel, but also because there is no need for an expensive control system for example via additional valves. The bi-fuel injector is particularly reliable because there are no control systems or complex components susceptible to failure, or alternatively such control systems are reduced to a minimum.
Preferably, the slide gate is designed as a ring-shaped piston and the chamber in which the slide gate is located is e.g. a toroidal chamber. This saves additional space and allows economical design which is advantageous especially for series production.
Preferably the slide gate separates the first liquid from the second liquid or the first fuel from the second fuel or from the liquid additive. Mixing of the various liquids or fuels is avoided in this way, and the slide gate can e.g. be designed so as to be effective as a result of the pressure differential between the two liquids or fuels, which for example are located on opposite sides of the slide gate.
Preferably, targeted leakage or a leakage gap for the return flow of the first liquid is provided, so as to flush the bi-fuel injector during activation of the slide gate. This also results in the selected liquid being available immediately, so that for example during cold starting of an engine, a cold-start fuel is injected from the very beginning. Preferably there is an aperture or a gap to this effect between the valve needle or the valve needle head and the respective guide, with liquid or fuel, located between the slide gate and the nozzle exit, being able to flow back into the first supply channel if the second supply channel is connected.
Preferably, the slide gate can be moved between a first position and a second position, whereby in the first position the second supply channel is closed by the slide gate while the first supply channel is open; and in the second position the first supply channel is closed by the slide gate while the second supply channel is open.
For example, the chamber in which the slide gate is located is connected to the first supply channel by a first aperture, and to the second supply channel by a second aperture, with in particular, a further aperture being provided to the nozzle exit, and with the slide gate, depending on its position, closing off either the first aperture or the second aperture. In this way, a particularly effective and reliable switchover of liquid supply or fuel supply takes place in the bi-fuel injector or in the injection valve, while the design is economical.
The slide valve is e.g. slidable as a result of the pressure in the first supply channel and/or by the pressure in the second supply channel. There is thus no need for an active switchover mechanism, e.g. through electromagnetic activation. This saves space and costs. The system can for example be designed such that an increase in pressure of the second fuel or of the second liquid or of the liquid additive results in activation of the slide gate so that the first liquid or the first fuel is shut off while the second liquid or the second fuel is injected. When the pressure of the second liquid is reduced again, e.g. the pressure of the first liquid predominates, causing the slide gate to return to its home position, thus blocking supply of the second liquid. In this position of the slide gate, the first liquid or the first fuel is then injected. In other words, the slide gate can be moved by the pressure differential between the two liquids.
Preferably the slide gate comprises one or several sealing rings so that a very effective separation between the two liquids or fuel types can take place.
It is thus not possible for fuel to seep through between the slide gate and a wall of the chamber in which it is located.
It is particularly advantageous if the slide gate comprises molded-on sealing lips, as this considerably reduces the friction between the slide gate and the wall of the chamber.
Advantageously, the valve needle comprises radial apertures or drill holes for admitting the first liquid from the interior of the valve needle into the chamber containing the slide gate. During operation, the first liquid or the fuel can thus flow through the valve needle and enter the chamber of the slide gate via the radially arranged drill holes. This results in a particularly even and effective supply of liquid or fuel, with the valve needle working precisely and reliably.
Preferably, the slide gate is made of one material and/or of one component. It is advantageous if the slide gate is arranged in the front region of the valve needle, so that the volume or dead volume between the slide gate and the nozzle exit is small when compared to the supply channels, so that as a result of this e.g. only a small volume is flushed through.
In the method of injection according to the invention, depending on operational requirements, either a first liquid or a second liquid is injected or supplied to a combustion chamber of an internal combustion engine, with a slide gate being activated by a pressure differential between the first liquid and the second liquid, with said slide gate causing a switchover between, two supply channels in a bi-fuel injector. In this way, e.g. fast switchover and effective reduction of pollutants can take place, in particular during the cold-start phase of the combustion engine. By switching over the liquid or fuel supply in the bi-fuel injector itself, only small undesirable volumes are contained, so that the respective optimal liquid or optimal fuel is injected directly after switchover. The method does not require any expensive valve control systems or switchover devices outside the injector or the injection nozzle, so that as an additional advantage costs are saved, there is no requirement for a lot of space, and high reliability is achieved.
Preferably the second liquid is a liquid additive or a second fuel which is for example supplied during start-up of the combustion engine or during the warm-up period of the combustion engine. This considerably improves cold-start behavior and reduces pollutant emission which is particularly significant during engine start.
Advantageously, during switchover, a fuel or a liquid to be shut off is forced back against the direction of supply, thus resulting in a return flow. This further reduces the undesirable volume. In particular the return channel is shut off after a lead time. Furthermore, when switching between the supply of liquid or fuel and liquid additive, rinsing can take place during a lead time.
Preferably, the lead time for rinsing and/or for the return flow of liquid or fuel to be shut off is less than a second, in particular preferably less than 0.5 seconds i.e. the lead time is e.g. no longer than the time required for activating a starting device of the combustion engine. In this way it is ensured that e.g. from the time of turning an ignition key to the start position and thus from the start of a starter motor, a starting fuel is available and can be injected without any delay right from the beginning.
In the method of injection, the slide gate can be moved from a first position to a second position by pressure impingement of the liquid or the fuel and/or the liquid additive. During this action the slide gate opens up a connection between a supply channel and a nozzle exit, while closing a connection between a further supply channel and the nozzle exit.
Preferably, the liquid additive is a second fuel with a lower boiling point than that of a first fuel, with the second fuel being injected during cold start. Advantageously, the fuel is cracked on board to a low-boiling component and a high-boiling component using a reactor. In this way, the tank needs to be filled only with a single fuel, while it is nonetheless possible for injection to take place with the fuel component that is optimal for the respective operational state.
The design of the bi-fuel injector which forms a so-called bi-fuel injection valve, is such that it can be used without any modification, for example on the induction pipe engine instead of a traditional injection valve. If necessary, only the fuel system will have to be adapted.
The low-boiling fuel fraction supports ignition more readily and is therefore injected during cold start.
The principle of switchover according to the invention can thus not only be used for injectors of internal combustion engines but also for other types of switchable injectors. For example such a bi-fuel injector and the method of injection can be used in fuel cells, to inject a medium.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention is described below with respect to drawings showing some examples, as follows:
FIG. 1
shows a longitudinal section of a bi-fuel injector according to the invention, as a preferred embodiment of the invention, in an operational state where a first fuel is supplied as a first liquid;
FIG. 2
shows a further longitudinal section of the bi-fuel injector shown in
FIG. 1
, except that it shows a different operational state where a second fuel is supplied as a second liquid; and
FIG. 3
is a diagrammatic and partial perspective section of the bi-fuel injector according to the present invention, in the operational state as shown in FIG.
1
.
DETAILED DESCRIPTION
FIG. 1
is a diagrammatic representation of a sectional view of a preferred embodiment of the bi-fuel injector according to the invention. The bi-fuel injector
10
comprises a nozzle body
1
at whose front end a nozzle exit
11
is arranged. During operation, fuel is injected through the nozzle exit
11
into a combustion chamber of an internal combustion engine or a combustion engine. The nozzle body
1
comprises a valve needle
12
which is movably held. By moving the valve needle
12
to and fro in the interior of the nozzle body
1
, the nozzle exit
11
can be opened and closed to carry out an injection process. The interior of the nozzle body
1
contains a partial area of a first supply channel
13
which is used to supply a first fuel to the nozzle exit
11
. The supply of the first fuel is indicated by arrow A.
The valve needle
12
comprises an interior space
12
a
which forms part of the supply channel
13
through which the first fuel is channeled during operation. In the frontal region of the valve needle
12
there are radially arranged drill holes
14
,
15
,
16
through which the first fuel can issue from the interior space
12
a
of the valve needle
12
and subsequently reach the nozzle exit
11
. A chamber
20
is arranged in the nozzle body
1
such that fuel flows through it during supply of the first fuel to the nozzle exit
11
. The chamber
20
comprises a slide gate
21
which is movably held in the chamber
20
or which can be moved to and fro in a longitudinal direction of the bi-fuel injectors.
A further supply channel
23
is used to supply a second fuel or a liquid additive to the nozzle exit
11
. The second supply channel
23
also opens to the chamber
20
so that at a corresponding position of the slide gate
21
, the second fuel is conveyed through the chamber
20
to the nozzle exit
11
. This operational state is shown in
FIG. 2
where the slide gate
21
is at the front end of the chamber
20
so that the second fuel is conveyed to the nozzle exit
11
in the direction of arrow B through the second supply channel
23
via the chamber
20
.
The slide gate
21
is hydraulically operated, i.e. it is moved to and fro by pressure differential between the first supply channel
13
and the second supply channel
23
. Thus, depending on the position of the slide gate
21
, either the first supply channel
13
or the second supply channel
23
is connected to the nozzle exit
11
.
In the embodiment shown, the slide gate
21
is a slide ring or a ring-shaped piston. The chamber
20
is also ring-shaped, i.e. it forms a toroidal chamber enclosing the valve needle
12
and the first supply channel
13
. At the front end of the toroidal chamber
20
there is an aperture
20
a
to the first supply channel
13
. At the opposite end of the chamber
20
there is an aperture
20
b
to the second supply channel
23
. Between the apertures
20
a,
20
b,
i.e. in the middle of the toroidal chamber
20
, there is a further aperture
20
c
which connects the chamber
20
with the nozzle exit
11
.
The apertures
20
a,
20
b
are designed such that pressure forces in the respective supply channel
13
,
23
in
FIGS. 1
to
3
impinge laterally on the slide gate
21
so as to move said slide gate
21
in the chamber
20
, depending on the pressure differential in the supply channels. The slide gate
21
separates the first fuel which is located in the first supply channel
13
, from the second fuel which is located in the second supply channel
23
. So as to establish the best possible seal to the inner and outer wall of the chamber
20
, the slide gate
21
comprises an inner sealing ring
24
and an outer sealing ring
25
. In an alternate embodiment, the slide gate may comprise molded-on sealing lips as a result of which friction is still further reduced.
An inner wall
26
which is also ring shaped, separates a cylindrical space
29
in which the valve needle
12
is arranged, from the ring-shaped chamber
20
in which the slide gate
21
is arranged. The wall
26
forms a guide for the ring piston or slide gate
21
.
In the region of the second supply channel
23
a ring-shaped cap
30
encloses the chamber
20
. The cap
30
comprises the second supply channel
23
, with cap
30
also constituting part of the nozzle body
1
.
The rear end of the valve needle
12
is enclosed by an armature
27
. The front end of the valve needle
12
is beveled or tapered; it rests against a valve seat
28
arranged at the front end of the nozzle body
1
. When the valve needle
12
is open, a gap or clearance forms between the valve seat
28
and the tip
12
c
of the valve needle, with fuel or liquid from the interior of the bi-fuel injector
10
being able to issue through the nozzle exit
11
via said gap or clearance. The nozzle exit
11
comprises a multitude of through-holes through which fuel can issue. In the preferred embodiment, the nozzle exit
11
is configured as an apertured diaphragm, with the through-holes being arranged in a special pattern so as to achieve an optimal spray pattern, or optimal distribution of the ejected fuel.
The drill holes
14
,
15
,
16
in the frontal region of the valve needle
12
extend radially outward, thus establishing a connection between the interior space
12
a
of the valve needle and the space
29
enclosing the valve needle
12
. In each instance
4
drill holes
14
,
15
,
16
are arranged as through-holes, so that during supply from the interior space
12
a
of the valve needle, the first fuel can evenly be conveyed to space
29
in various radial directions.
The inner wall
26
comprises through-holes which form the connection to aperture
20
a
in chamber
20
and which radially extend through the inner wall
26
. But it is equally possible, instead of holes, to provide a gap or annular gap extending ring-shaped around space
29
, thus establishing the connection to the chamber
20
.
A channel
31
through which the fuel or the liquid from chamber
20
is conveyed to the nozzle exit
11
connects to the middle aperture
20
c
of chamber
20
. Channel
31
can for example be a gap or an annular gap extending in the housing of nozzle body
1
or contained in cap
30
.
FIG. 3
shows a diagrammatic sectional view of the bi-fuel injector with partial perspective view.
FIG. 3
further illustrates the design of the bi-fuel injector according to the present invention shown in
FIGS. 1 and 2
. Here the slide gate
21
is in its first position, i.e. at the right end of chamber
20
in the diagram shown. In this position the second supply channel
23
is closed so that no fuel can flow from the second supply channel
23
into the chamber
20
of the slide gate
21
. In other words, the slide gate
21
is blocking aperture
20
b
of chamber
20
.
As shown in
FIG. 1
, in this first position of the slide gate
21
, the opposite aperture
20
a
of chamber
20
is opened so that the first fuel from the first supply channel
13
can flow through the interior space
12
a
of the valve needle
12
into chamber
20
. At the same time, the middle aperture
20
c
of chamber
20
is open so that the first fuel can flow onward from chamber
20
via channel
31
to the nozzle exit
11
.
The slide gate
21
extends in longitudinal direction of the bi-fuel injector at a length shorter than or equal to the distance between the middle aperture
20
c
and the front aperture
20
a
or the rear aperture
20
b.
Thus, depending on the respective position of slide gate
21
, one of the apertures
20
a,
20
b
is closed while the middle aperture
20
c
is open, allowing a through-flow through chamber
20
. During an injection pulse, the tip
12
c
of the valve needle
12
moves away from the valve seat
28
so that the nozzle exit
11
opens and the fuel is injected from the first supply channel into the combustion chamber of the internal combustion engine at the pressure prevailing in said first supply channel.
The front part of the valve needle
12
is movably held in a guide
32
. Between this part of the valve needle
12
and the cylindrical guide
32
there is a small gap
33
or clearance through which fuel contained in channel
31
can be forced back to space
29
of the valve needle by pressure impingement. In this way, flushing can be achieved during switchover of the slide gate
21
.
Below, the method of injection is described in detail with reference to
FIGS. 1 and 2
.
FIG. 1
shows the bi-fuel injector in normal operation. The fuel pressure is present at the rear rail connection, i.e. the first fuel or normal fuel is under pressure in the first supply channel
13
, such pressure for example being generated by a common-rail compressed air system. In
FIG. 1
the slide gate
21
is in the right-hand position, i.e. in a first position in which it tightly closes off the lateral supply channel
23
. In the supply channel
23
there is a second fuel which is used as a starting fuel and which is to be injected during an engine start or during a cold start. The tight closure of the lateral starting fuel connection shown in the diagram prevents any mixing of the two types of fuel.
The normal fuel or first fuel in the first supply channel
13
flows through the valve needle
12
in flow direction A and by way of drill holes
14
,
15
,
16
reaches the space
29
which in the region of the drill holes
14
,
15
,
16
surrounds the valve needle
12
. From there, the first fuel in front of the front guide or inner wall
26
enters the chamber
20
of the slide gate
21
via four radially arranged drill holes
26
a,
said chamber
20
being a toroidal chamber. From there, the first fuel reaches the front, via further radial and axial drill holes or channels
31
in the cap
30
, before finally reaching the valve seat
28
between a sealing surface
12
b
of the valve needle
12
and its guide.
An electromagnetic drive activates the valve needle
12
thus opening the nozzle exit
11
. During activation, the valve needle point
12
c
moves to the rear, i.e. to the right in the diagram, so that the valve needle point
12
c
moves away from the valve seat
28
and fuel from the first supply channel
13
issues from the bi-fuel injector, thus for example being conveyed to an induction pipe of a combustion engine or to a combustion chamber.
If a cold start is necessary, the system pressure of the second fuel, which is a fuel especially suited to the starting process, is applied at the second supply channel
23
or at the lateral starting fuel connection. As soon as the pressure of the fuel in the second supply channel
23
is greater than the pressure of the fuel in the first supply channel
13
, the slide gate
21
is moved to the second position, shown in
FIG. 2
, as a result of the effective pressure forces. During this, a return-flow option is opened at the rail connection or normal connection. When the slide gate
21
is moved from the first position (see
FIG. 1
) to the second position (see FIG.
2
), said slide gate forces back the normal fuel or first fuel present in the toroidal chamber
20
.
When the slide gate
21
has reached the extreme left position in the
FIG. 2
it closes off aperture
20
a
so that normal fuel from the first supply channel
13
can no longer reach the chamber
20
. At the same time aperture
20
b
of the chamber
20
is opened so that the starting fuel or the second fuel contained in the second supply channel
23
, can flow through the radial drill holes or apertures
20
b,
20
c
into cap
30
and the channels
31
contained therein. From there the starting fuel reaches the valve seat
28
.
Due to the gap
33
described above, the first fuel which is still contained in channel
31
is forced back into the space
29
while the nozzle exit
11
is still closed. Thus a flushing action takes place before the starting fuel is injected.
As long as the return channel remains open, there is a pressure differential at the valve needle seat, as a result of which the normal fuel or first fuel is pushed back against the direction of supply A, through the aperture
20
a
or the gap
33
and the drill holes
14
,
15
,
16
. Since the gap
33
is directly in front of the nozzle exit
11
, the entire dead volume can be displaced so that it is precluded from being injected. In other words, the starting fuel which is supplied via the second supply channel
23
can be injected already at the first injection stroke. This is particularly the case if there is adequate lead time for flushing to take place.
The change of position of the slide gate
21
and the flush time determined by the flush rate must be considered when calculating the lead time. While the movement of the slide gate
21
is somewhat decelerated as a result of the friction between the sealing rings
24
,
25
and the walls of the chamber
20
, this is not associated with any significant problems. If the slide gate
21
comprises molded-on sealing lips, friction is reduced to a large extent. The flush rate again depends on the dimensions of the gap
33
and the fitting length of the guide. These dimensions have been selected to achieve an adequate flush rate which allows fast switchover between the fuel types supplied.
After the lead time, the return channel is shut off so that the pressure difference is equalized and thus no forces act on the valve needle
12
. This takes into account that the supply of starting fuel or second fuel is limited; thus the loss through flushing should not be overlooked.
The gap or gaps
33
are dimensioned such that the lead time does not exceed the time between the turning of an ignition key to the start position and the start-up of a starter motor. Thus the lead time may be in the range of a few seconds, it may be less than a second or even less than half a second. In this way, starting fuel can be injected without any delay, right from the beginning, without the need for additional time during the start-up process.
During injection of the starting fuel, said starting fuel is conveyed in the direction of arrow B in
FIG. 2
, through the second supply channel
23
to chamber
20
from where it reaches the valve seat
28
via one or several channels
31
. During an injection pulse, the valve needle point
12
c
moves to the right in the figure so that said valve needle point
12
c
lifts away or moves away from the valve seat
28
, so that fuel from the nozzle exit
11
is injected into the combustion chamber of the internal combustion engine or into an induction pipe.
As soon as the start phase or the cold-start phase has been completed, a switchover of fuel supply takes place in the bi-fuel injector
10
. This is effected by a reduction in pressure in the second supply channel
23
. In this way, a differential pressure is created on both sides of the slide gate
21
, said differential pressure moving said slide gate
21
to the right in
FIG. 2
, so that said slide gate
21
again assumes its first position or home position (see FIG.
1
). In this position, the way is clear for the supply of normal fuel or of fuel for the normal operating condition, said normal fuel being supplied via the first supply channel
13
. At the same time, the supply of starting fuel which is contained in the second supply channel
23
is terminated.
The vehicle comprises an on-board reactor which splits the fuel into a low-boiling component and a high-boiling component. The low-boiling component of the fuel ignites more easily and is therefore injected during cold start. However, it is also possible to carry two different fuels which are supplied to the bi-fuel injector via respective storage containers or tanks.
The bi-fuel injector
10
or the method of injection described herein are not limited to the supply of two different fuels or to operation during the start or warm-up period of the combustion engine. Generally it is possible to inject a fuel such as e.g. petrol or diesel and a liquid additive such as e.g. a second fuel or water, and to switch over during operation.
The bi-fuel injector shown here constitutes a bi-fuel injection valve with an integrated separation within the valve and an active switchover device outside the valve. External switchover is via electromagnetic shutoff valves. A sealing piston separates the two liquids directly in the bi-fuel injection valve. The piston is a ring-shaped sliding piston which is moved as a result of the system pressure and thus does not require activation of its own. The bi-fuel injector can be flushed by targeted leakage between the valve needle and the valve needle seat. Generally, the principle of switchover is also applicable to other types of switchable injectors.
“Channel” as defined herein can be any type of conduit. “Valve needle” as defined herein can be any type of valve closure device.
Reference List
1
Nozzle body
10
Bi-fuel injector
11
Nozzle exit
12
Valve needle
12
a
Interior space of the valve needle
12
b
Sealing surface
12
c
Valve needle point
13
First supply channel
14
Drill hole
15
Drill hole
16
Drill hole
20
Chamber
20
a
Aperture in the chamber
20
b
Aperture in the chamber
20
c
Aperture in the chamber
21
Slide gate
23
Second supply channel
24
Interior seal
25
Exterior seal
26
Inner wall (guide)
26
a
Drill hole
27
Armature
28
Valve seat
29
Space
30
Cap
31
Channel
32
Guide
33
Gap
Claims
- 1. A bi-fuel injector, in particular for combustion engines, comprising:a nozzle body having a nozzle exit and a chamber; a movable valve needle for opening and closing the nozzle exit; a first supply channel for supplying a first liquid to the nozzle exit; a second supply channel for supplying a second liquid to the nozzle exit; and a slide gate arranged in the chamber, the slide gate capable of being activated hydraulically, the slide gate connecting either the first supply channel or the second supply channel to the nozzle exit as a function of a position of the slide gate.
- 2. The bi-fuel injector according to claim 1 wherein the slide gate is a ring-shaped piston and that the chamber is a toroidal chamber.
- 3. The bi-fuel injector according to claim 1 wherein the slide gate separates the first liquid from the second liquid.
- 4. The bi-fuel injector according to claim 1 wherein the injector includes an aperture or a gap for the return flow of the first liquid, so as permit flushing of the injector during or after activation of the slide gate.
- 5. The bi-fuel injector according to claim 1 wherein the slide gate is movable between a first position and a second position, in the first position the second supply channel being closed by the slide gate while the first supply channel is open and in the second position the first supply channel being closed by the slide gate while the second supply channel is open.
- 6. The bi-fuel injector as recited in claim 1 wherein the chamber is connected to the first supply channel by a first aperture, and to the second supply channel by a second aperture, with a further aperture being provided to the nozzle exit, and with the slide gate, depending on the position, closing off either the first aperture or the second aperture.
- 7. The bi-fuel injector as recited in claim 1 wherein the slide gate is slidable as a function of at least one of a pressure in the first supply channel and a pressure in the second supply channel.
- 8. The bi-fuel injector according to claim 1 wherein the slide gate includes at least one sealing ring.
- 9. The bi-fuel injector according to claim 1 wherein the slide gate includes molded-on sealing lips.
- 10. The bi-fuel injector according to claim 1 wherein the valve needle includes radial apertures or drill holes for admitting the first liquid from an interior of the valve needle into the chamber.
- 11. The bi-fuel injector according to claim 1 wherein the slide gate is made of one material or of one component.
- 12. The bi-fuel injector according to claim 1 wherein the slide gate is arranged in a front area of the valve needle.
- 13. A method of injection, in which either a first liquid or a second liquid is injected as a function of operational characteristics, comprising:activating a slide gate through a pressure differential between the first liquid and the second liquid, the slide gate causing a switchover between two supply channels in a bi-fuel injector.
- 14. The method of injection according to claim 13 wherein the first liquid is a fuel and the second liquid is a liquid additive or a second fuel which is supplied when starting a combustion engine or during a warm-up period.
- 15. The method of injection according to claim 13 wherein during the switchover of the slide gate a liquid to be shut off is forced back against the direction of supply, thus causing a return flow.
- 16. The method of injection according to claim 15 wherein the return flow is shut off after a lead time.
- 17. The method of injection according to claim 13 further comprising flushing the flushing injector during a lead time at the switchover between the supply of the first liquid and supply of the second liquid.
- 18. The method of injection according to claim 13 further comprising providing a lead time for flushing or for the return flow of liquid to be shut off, the lead time being less than the greater of 1 second and a time required to activate a starting device of a combustion engine.
- 19. The method of injection according to claim 13 wherein the slide gate is moved from a first position to a second position by pressure of at least one of the first liquid and the second liquid, thereby opening a connection between a supply channel and a nozzle exit while closing a connection between a further supply channel and the nozzle exit.
- 20. The method of injection according to claim 13 wherein the second liquid is a second fuel with a lower boiling point than that of the first liquid, with the second fuel being injected during cold start.
- 21. The method of injection according to claim 13 further comprising cracking fuel on board into a low-boiling component and a high-boiling component using a reactor.
Priority Claims (1)
Number |
Date |
Country |
Kind |
199 59 851 |
Dec 1999 |
DE |
|
US Referenced Citations (8)
Foreign Referenced Citations (2)
Number |
Date |
Country |
2908375 |
Sep 1980 |
DE |
19746489 |
Apr 1999 |
DE |