1. Field
This application relates to brake assemblies, and more particularly to bicycle brake assemblies.
2. Description of the Related Art
Various types of brakes for bicycles have been used. However, known units such as existing cantilever brakes and U-brakes have various limitations and disadvantages.
Example embodiments described herein have several features, no single one of which is indispensable or solely responsible for their desirable attributes. Without limiting the scope of the claims, some of the advantageous features will now be summarized.
In some embodiments, a bicycle brake assembly for applying a braking force to a wheel comprises a brake arm comprising a frame pivot joint and a brake pad pivot joint, the frame pivot joint configured to pivotally connect the brake arm to a bicycle frame to enable pivoting of the brake arm about a first axis of rotation; and a brake pad pivotally coupled to the brake arm at the brake pad pivot joint to enable pivoting of the brake pad about a second axis of rotation, the brake pad comprising a braking surface for engaging a wheel rim to apply a frictional force to the wheel rim, the frictional force having a frictional direction, wherein the first axis of rotation is not parallel to the frictional direction of the frictional force.
In some embodiments, a bicycle brake assembly for applying a braking force to a wheel comprises a brake arm comprising a frame pivot joint and a brake pad pivot joint, the frame pivot joint configured to pivotally connect the brake arm to a bicycle frame to enable pivoting of the brake arm about a first axis of rotation; and a brake pad pivotally coupled to the brake arm at the brake pad pivot joint to enable pivoting of the brake pad about a second axis of rotation, the brake pad comprising a braking surface for engaging a wheel rim, the braking surface comprising a trailing edge and a leading edge, the brake pad comprising a first thickness at the trailing edge and a second thickness at the leading edge, wherein the first thickness is greater than the second thickness.
In some embodiments, an aerodynamic bicycle brake system for applying a braking force to a wheel comprises a bicycle frame having a seat tube; a rear brake arm pivotally coupled to the seat tube; and a rear brake pad coupled to the rear brake arm, the rear brake pad comprising a rear braking surface positioned to engage a rear wheel rim when the rear brake arm pivots in a direction toward the rear wheel rim, wherein the seat tube comprises an integral air deflector positioned adjacent the rear brake arm, the air deflector shaped to reduce an aerodynamic footprint of the rear brake arm.
The disclosure also includes methods of using and methods of manufacture of the systems and/or various components or combinations of components described above or elsewhere herein.
These and other features, aspects and advantages of the inventions will be better understood with reference to embodiments illustrated in the accompanying drawings. The illustrated embodiments are not intended to define the limits or scope of the inventions.
Although certain preferred embodiments and examples are disclosed below, inventive subject matter extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses and to modifications and equivalents thereof. Thus, the scope of the claims appended hereto is not limited by any of the particular embodiments described below. For example, in any method or process disclosed herein, the acts or operations of the method or process may be performed in any suitable sequence and are not necessarily limited to any particular disclosed sequence. Various operations may be described as multiple discrete operations in turn, in a manner that may be helpful in understanding certain embodiments; however, the order of description should not be construed to imply that these operations are order dependent. Additionally, the structures, systems, and/or devices described herein may be embodied as integrated components or as separate components. For purposes of comparing various embodiments, certain aspects and advantages of these embodiments are described. Not necessarily all such aspects or advantages are achieved by any particular embodiment. Thus, for example, various embodiments may be carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other aspects or advantages as may also be taught or suggested herein.
Bicycle rim brakes operate by locating brake pads comprising friction material on either side of a bicycle wheel rim and compressing the brake pad assemblies against the rim to generate frictional force. Increasing levels of frictional force can be generated to slow and eventually stop the bicycle. Rim brakes come in various forms, such as U-brakes, V-brakes, and various other designs.
One disadvantage of commonly used bicycle rim brakes is that their configuration and placement introduce aerodynamic drag while a rider is riding a bicycle. Disclosed herein are embodiments of aerodynamic bicycle rim brakes configured to optimize an aerodynamic profile of a bicycle. In some embodiments, a front rim brake is positioned out of an airflow path by positioning it completely or partially behind a front fork of a bicycle, keeping the fork overall width at a minimum with a clean leading edge. In some embodiments, a rear rim brake is positioned behind a water bottle and attached to a seat tube. By positioning rim brakes behind a bicycle fork and/or behind a bicycle seat tube, aerodynamic drag can be reduced.
Commonly used rim brakes can be relatively simple to design and relatively cheap to manufacture. In an example of a traditional rim brake, a brake caliper is configured to rotate brake arms having brake pads connected at distal ends of the arms. The brake arms are configured to rotate about an axis of rotation that is parallel to a longitudinal axis of the brake pads. While such a design is relatively simple, one inventive aspect is the recognition that constraining the longitudinal axis of a brake pad to be parallel to the axis of rotation of the brake arms introduces limitations that can limit the ability to design a more aerodynamic rim brake. As is discussed in further detail below with reference to
A rear wheel 20 of the bicycle 10 is supported near a rearward end of the frame 12. A pedal crank assembly 22 is rotatably supported by a lower portion of the frame 12. A drive chain 24 extends between the pedal crank assembly and the rear wheel to transfer power therebetween, as is well known in the art.
A front aerodynamic rim brake assembly can be positioned and supported by the front fork assembly 14 at, for example, the area indicated by box 26. The front rim brake assembly can be configured to selectively apply a squeezing force to a rim 17 of the front wheel 16. The front rim brake assembly can in some embodiments be, for example, the front rim brake assembly 226 described below with reference to
A seat post 30 extends in an upward direction from the seat tube 31 of the frame 12 and supports a seat 32 on its upper end. The seat post 30 may be adjusted in height relative to the frame 12 to adjust a seat height of the bicycle 10.
In some embodiments, the frame 12 includes a main frame portion 34 and a wheel support, or rear frame portion 36. The embodiment illustrated in
Desirably, at least the main frame 34 is constructed from a plurality of tubular, metal pieces welded together. For example, the main frame 34 may be constructed from aluminum, steel or titanium tubing. Alternatively, the frame may comprise a composite material and may be constructed as a unitary piece. In addition, other suitable materials and/or construction methods may also be used, as will be appreciated by one of skill in the art.
The front brake assembly 226 comprises two opposing arms 252 pivotally connected to the front fork assembly 214. The arms 252 are each configured to pivot or rotate about an axis of rotation 253 at a pivot joint 262. In some embodiments, an air deflector 250 is incorporated into the front fork assembly 214 in front of the arms 252 to make the assembly more aerodynamic. In other embodiments, an air deflector is not included.
The front rim brake assembly 226 further comprises two brake shoes 254 pivotally coupled to the arms 252. The brake shoes 254 are each configured to pivot or rotate about an axis of rotation 255 with respect to the arm 252. The brake shoes 254 further comprise brake pads 258 comprising a braking surface 259 configured to engage a rim 217 of the wheel 216 when the arms 252 are pivoted or rotated inward to compress the braking surfaces 259 against the rim 217 of the wheel 216. In some embodiments, a pull cable 260 extends between the two brake arms 252 at a distal end. The pull cable 260 can be operated by, for example, hand controls located at a handlebar of the bicycle, such as the handlebar assembly 18 illustrated in
To enable positioning the front rim brake assembly 226 in an aerodynamically optimum location, the brake arms 252 are configured to pivot or rotate about an axis that is not parallel to a longitudinal axis 256 of the brake pads 258. By rotating the arms 252 about the axis 253 that is not parallel to the longitudinal axis 256 of the brake pads 258, a complication is introduced into the design, because a trailing edge 272 of the braking surface 259 will travel further than a leading edge 270 of the braking surface 259. If the brake shoes 254 were rigidly attached to the arms 252, the braking surface 259 would not evenly engage the rim 217 of the wheel 216. More pressure would be produced at the trailing edge end of the brake pad than at the leading edge end of the brake pad. This would lead to uneven wear of the brake pad 258 and non-optimal braking performance.
To address this complication, embodiments disclosed herein provide a pivoting brake pad 258 to enable more even distribution of pressure along the braking surface 259. In some embodiments, as the brake arms 252 are rotated toward the wheel 216, the trailing edge 272 is the first portion of the braking surface 259 to contact the rim. However, as the brake arms 252 continue to rotate toward one another, the brake shoes 254 pivot about the pivot joints 264 to enable full engagement of the braking surfaces 259 against the rim 217 of the wheel 216.
In some embodiments, a brake pad comprises a length, width, and height, the length being greater than the width and height, and a longitudinal axis extending in the direction of the length. In some embodiments, the longitudinal axis corresponds to a line which is substantially parallel to or parallel to a tangent of a wheel rim at or near a point of contact between the rim and the brake pad. In some embodiments, a brake pad comprises a longitudinal axis that corresponds to a line that is substantially parallel to or parallel to or in line (coincident with) with a direction of frictional force applied by the brake pad to the wheel rim. For example, as can be seen in
It should be understood by one of skill in the art that the concepts disclosed herein relating to a longitudinal axis of a brake pad can also or alternatively be applied as relating to the tangent of the wheel rim and/or the direction of frictional force. For example, when a brake arm axis of rotation is described herein as being not parallel to or at a specified angle in relation to a brake pad longitudinal axis, an alternate embodiment can define the brake arm axis of rotation as being not parallel to or at the specified angle in relation to the tangent of the wheel rim and/or the direction of frictional force.
The bicycle 10 illustrated in
To further enable a smooth engagement of the brake pads 258, the front rim brake assembly 226 further comprises springs 266 positioned between the brake arms 252 and brake shoes 254 to bias the trailing edge 272 toward the wheel 216 when the front rim brake assembly 226 is in a relaxed position wherein the braking surfaces 259 are not in contact with the rim 217 of the wheel 216. Further, an adjustable stop 268, as can be seen in
In the embodiment illustrated in
In various embodiments, the axis of rotation 253 of the brake arms 252 can be located in various orientations relative to the longitudinal axis 256 of the brake pads 258. In this embodiment, the angle 290 is approximately 70°. In other embodiments, the axis 253 may be oriented at 90° to the longitudinal axis 256. In other embodiments, the axis of rotation 253 may be oriented at an angle greater than 90° or less than 90°, such as 85°, 80°, 75°, 70°, etc., or even lower, such as 45° or 10°. In this embodiment, the axis of rotation 255 of the brake shoe 254 is oriented at 90° to the longitudinal axis 256 of the brake pad 258. In other embodiments, this angle may be smaller than 90°.
In some embodiments, the front brake assembly 226 comprises a pull cable 260 that is configured to pass through one of the brake arms 252 and through a shroud 261 that is configured to extend from an opening in the front fork 214. Such a design can further enable optimum aerodynamics by not exposing the pull cable 260 or shroud 261 to the airflow path around the bicycle.
One difference in the design of the rear rim brake assembly 228 is that the rear brake arms 352 are configured to pivot along an axis of rotation 353 at a pivot joint 362 that connects the arms 352 to a seat tube 331 instead of the front fork assembly 214. However, similarly to the front rim brake assembly, the axis of rotation 353 in this embodiment is positioned at an angle 390 not parallel to the longitudinal axis 356 of the rear brake pads 358. In this embodiment, the angle 390 is approximately a 93°. However, as with the angle 290, this angle may vary in other embodiments.
A pull cable 360 passes through the seat tube 331, around a distal end of one of the brake arms 352, and to a distal end of the other brake arm 352. As with the front brake assembly, the pull cable 360 can be configured to pass into the frame of the bicycle to reduce or eliminate its aerodynamic footprint. When the pull cable 360 is operated, for example by a hand lever, the pull cable 360 operates to pull the brake arms 352 toward one another by pivoting them around their axes of rotation 353 at their pivot joints 362. As the brake arms 352 move toward the rim 321 of the wheel 320, first the trailing edges 372 of the brake pads 358 contact the rim 321 of the wheel 320. Then, as the brake arms 352 are further moved toward the wheel 320, the brake shoes 354 pivot against the force of the springs 366 and about the axis 355 at the pivot joint 364. When the brake arms 352 are in an intermediate position, a portion of the brake pads 358 comprising the trailing edge 372 is in contact with the rim 321 of the wheel 320, but a portion of the brake pads 358 comprising the leading edges 370 is not in contact with the rim 321 of the wheel 320. When the brake arms 352 are further rotated, the rest of the braking surface 359 of the brake pads 358 comes into contact with the rim 321 of the wheel 320. The arms 352 are then in a braking position with friction being generated between the braking surfaces 359 and the rim 321 of the wheel 320 to facilitate slowing or stopping of the bicycle. A brake arm spring 380 engages the brake arms 352 and the seat tube 31, and biases the brake arms 352 to pivot away from the rear wheel 320 when the pull cable 360 is released. One of ordinary skill in the art will recognize that the brake arm spring 380 can also be utilized to pivot the front brake arms 252 away from the front wheel 216.
Reference throughout this specification to “some embodiments” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least some embodiments. Thus, appearances of the phrases “in some embodiments” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment and may refer to one or more of the same or different embodiments. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
As used in this application, the terms “comprising,” “including,” “having,” and the like are synonymous and are used inclusively, in an open-ended fashion, and do not exclude additional elements, features, acts, operations, and so forth. Also, the term “or” is used in its inclusive sense (and not in its exclusive sense) so that when used, for example, to connect a list of elements, the term “or” means one, some, or all of the elements in the list.
Similarly, it should be appreciated that in the above description of embodiments, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that any claim require more features than are expressly recited in that claim. Rather, inventive aspects lie in a combination of fewer than all features of any single foregoing disclosed embodiment.
Although described in the illustrative context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the disclosure extends beyond the specifically described embodiments to other alternative embodiments and/or uses and obvious modifications and equivalents. For example, the brake arms can be configured to pivot at different angles relative to the wheel than as shown in the embodiments disclosed herein. The brake assembly could also be actuated with a mechanism other than a pull cable.
This application claims the benefit of U.S. Provisional Application No. 61/782,642, titled HYDRAULIC RIM BRAKE, filed on Mar. 14, 2013, which is hereby incorporated by reference herein in its entirety.
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