This application claims priority to Japanese Patent Application No. 2004-334718. The entire disclosure of Japanese Patent Application No. 2004-334718 is hereby incorporated herein by reference.
1. Field of the Invention
This invention generally relates to a bicycle crank axle assembly. More specifically, the present invention relates to a bicycle crank axle assembly that is mounted on a hanger part of a bicycle frame.
2. Background Information
Bicycling is becoming an increasingly more popular form of recreation as well as a means of transportation. Moreover, bicycling has become a very popular competitive sport for both amateurs and professionals. Whether the bicycle is used for recreation, transportation or competition, the bicycle industry is constantly improving the various components of the bicycle as well. One component that has been extensively redesigned is the bicycle crank axle assembly.
A bicycle crank axle assembly, which is called a bottom bracket, is usually mounted on a hanger part of a bicycle. A conventional crank axle assembly includes the first and second axle supporting members screwed on both axial ends of the hanger part separately. The first and second axle supporting members include first and second bearing retaining sections, respectively so that first and second bearings are disposed on the first and second bearing retaining sections of the first and second axle supporting members, and a crank axle is supported on the first and second axle bearings. A pair of right and left cranks is non-rotatably mounted on both axial end portions of the crank axle.
Japanese Laid-Open Patent Publication No. 2004-249770 discloses such conventional crank axle assembly in which the working force or bearing play of the first and second bearings are adjusted while the crank is mounted to the crank axle to reduce jounce in the axial direction. In such conventional crank axle assembly, the right gear crank is crimp-fastened to a right end of the crank axle. The inner rings of the first and second bearings are press-supported by inner edges of the right and left cranks, respectively, so that the first and second bearings can be pressed by the right and left cranks. The left crank is mounted on the crank axle by a bolt screwed to the inner circumference of the left end of the crank axle. When the left crank is mounted on the crank axle by the bolt, the right and left cranks push the inner rings of the first and second bearings inwardly as making contact with the axial outer surfaces of the inner rings. Thus, the jounce or misalignment in the axial direction can be reduced by adjusting the working force or bearing play by the adjusting the pressure imparted from the cranks to the first and second bearings.
In such conventional crank axle assembly, when the crank is taken off for maintenance or exchange, pressure on the bearings is released. Therefore, an adjustment of the bearing play is necessary every time the crank is attached and removed.
In view of the above, it will be apparent to those skilled in the art from this disclosure that there exists a need for an improved bicycle crank axle assembly. This invention addresses this need in the art as well as other needs, which will become apparent to those skilled in the art from this disclosure.
One object of the present invention is to provide a bicycle crank axle assembly in which the bearing play is adjustable by pressing the bearings by the crank, and which eliminates adjusting of the bearing play every time the crank is attached and removed.
In order to achieve the above mentioned object and other objects of the present invention, a bicycle crank axle assembly is provided that is adapted to be mounted on a hanger part of a bicycle frame. The bicycle crank axle assembly basically comprised a first axle support member, a second axle support member, a pair of first and second bearings, a crank axle, and a fixed member. The first axle support member has a first bearing retaining section and a first mounting section configured and arranged to be non-rotatably mounted to a first end of the hanger part of the bicycle frame. The second axle support member has a second bearing retaining section and a second mounting section configured and arranged to be non-rotatably mounted to a second end of the hanger part of the bicycle frame;. The first and second bearings is disposed in the first and second bearing retaining sections of the first and second axle support members, respectively. The crank axle is mounted to the first and second axle support members with first and second axial end portions being rotatably supported by the first and second bearings, respectively. The first axial end portion of the crank axle is configured and arranged to be coupled to a first crank so that the first and second bearings are pressed in an axial direction by the first crank. The fixed member is disposed in the first axial end portion of the crank axle between the first crank and the first bearing. The fixed member is configured and arranged to be selectively released from and fastened to the crank axle to maintain axial positions of the first and second bearings.
With the bicycle crank axle assembly of the present invention, the first and second axle supporting members are fixedly coupled to the hanger part of the bicycle frame and the crank axle is mounted to the first and second axle supporting members. The first and second cranks are mounted on the both axial ends of the crank axle while the fixed member is mounted between the first bearing and the first crank as the fixed member being in a released state. Then, the bearing play is adjusted by pressing the first and second bearings by the first and second cranks via the fixed member. When an adjustment of the bearing play is completed, the fixed member is fixed on the crank axle. Accordingly, the first and second bearings are pressed by the fixed member. Consequently, the state in which the bearing play is optimum can be maintained even if the first crank is released. Since the fixed member is releasably mounted on the crank axle between the first bearing and the first crank so that the fixed member abuts against both of the first bearing and the first crank, and since the fixed member is fixedly coupled to the crank axle after completing adjustment of the bearing play, once the bearing play is adjusted the bearing play is maintained by the fixed member. Therefore, once the bearing play is adjusted, there is no need to adjust the bearing play every time the first crank is attached and removed.
With the bicycle crank axle assembly in accordance with a second aspect of the present, the bicycle crank axle assembly is further configured such that the fixed member includes a washer part with a radial slit that is mounted to the crank axle and a screw part coupled to the washer part in a direction substantially perpendicular to the radial slit to adjust a width of the radial slit. Therefore, the fixed member can be easily fastened to and released from the crank axle by adjusting the width of the radial slit of the washer part with the screw part.
With the bicycle crank axle assembly in accordance with a third aspect of the present invention, the bicycle crank axle assembly is further configured such that the first and second axle support members include first and second male screw sections disposed axially inwardly with respect to the first and second bearing retaining sections, respectively, and the first and second male screw sections are configured and arranged to be coupled to first and second female screw sections formed on the first and second ends of the hanger part of the bicycle frame. Therefore, since the first and second axle supporting members are screwed on the hanger part, the degree of fastened state of the first and second axle supporting members is more stabilized than a fastening method such as press fitting.
With the bicycle crank axle assembly in accordance with a fourth aspect of the present invention, the bicycle crank axle assembly is further configured such that the first and second bearing retaining sections of the first and second axle support members are configured and arranged to be disposed axially outwardly with respect to the first and second ends of the hanger part, respectively. Therefore, since the bearings are disposed axially outwardly with respect to the hanger part, distance between the bearings is lengthened, and the rigidity of the crank axle can be improved.
With the bicycle crank axle assembly in accordance with a fifth aspect of the present invention, the bicycle crank axle assembly is further configured such that the first and second bearing retaining sections of the first and second axle support members have a maximum diameter that is larger than a maximum diameter of the first and second mounting sections of the first and second axle support members, respectively. Therefore, since the diameter of the bearing retaining sections have a larger diameter than the mounting sections, acceptable load of the bearings becomes high.
With the bicycle crank axle assembly in accordance with a sixth aspect of the present invention, the bicycle crank axle assembly is further configured such that the second axial end portion of the crank axle is configured and arranged to be integrally coupled with a second crank. Therefore, the bearing play can be easily adjusted by the first crank, and the weight of the crank axle assembly can be reduced by reducing the number of parts.
With the bicycle crank axle assembly in accordance with a seventh aspect of the present invention, the bicycle crank axle assembly is further is provided with a connecting member concentrically connecting the first and second axle supporting members with an center axial bore formed therein so that the crank axle penetrates through the center axial bore. Therefore, the crank axle is guided from one of the axle supporting members to another by the connecting member by linking two the axle supporting members.
Accordingly, with the present invention, since the fixed member is releasably mounted to the crank axle between the bearing and the crank while the fixed member abuts against both of the bearing and the crank, and the fixed member is fastened on the crank axle after completing adjustment of the bearing play, once the bearing play is adjusted, the bearing play is maintained by the fixed member. Therefore, once the bearing play is adjusted, there is no need to adjust the bearing play every time a crank is attached and removed.
These and other objects, features, aspects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention.
Referring now to the attached drawings which form a part of this original disclosure:
Selected embodiments of the present invention will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments of the present invention are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Referring initially to
As seen in
The handlebar unit 14 includes a handlebar stem 35 and a handlebar 36. The handlebar stem 35 of the handlebar unit 14 is fastened to the upper part of the front fork 13 in such a manner that it can be vertically moved up and down. The handlebar 36 is fixed at a horizontally extending center portion on a top edge of the handle stem 35 with both free ends having curved portions extending from the center portion. A brake lever 38 provided with a gear shifting capability is mounted on both ends of the handlebar 36.
The drive unit 15 basically includes a front crankset 41, a rear gear cassette unit 43, a chain 44, a front derailleur 45, and a rear derailleur 46. The front crankset 41 is provided on the hanger part 29 of the bicycle 10. The rear gear cassette unit 43 is mounted in a non-rotatable manner to the free hub of the rear wheel 17. The chain 44 is arranged on the front crankset 41 and the rear gear cassette unit 43 so as to span therebetween. The front derailleur 45 and the rear derailleur 46 function as gear changing devices. The front derailleur 45 has a chain guide 45a where the chain 44 is inserted.
As shown in
The crank axle 54 is preferably an alloy hollow pipe-shaped member that is highly rigid such as chrome molybdenum steel. In addition, as shown in
The bottom bracket 55 includes a pair (right and left) of bearing housings The bottom bracket 55 includes a pair (right and left) of axle bearing housings (e.g., the first and second axle supporting members) 60 and 61, a tube-shaped connecting member 62, a pair (right and left) of axle bearings 63 and 64, and a pair (right and left) of cover members 65 and 66. The axle bearing housings 60 and 61 are screwed in from both ends of the hangar part 29. The tube-shaped connecting member 62 concentrically links the right and left axle bearing housings 60 and 61. The right and left axle bearings 63 and 64 are mounted on the right and left axle bearing housings 60 and 61. The right and left cover members 65 and 66 are mounted between the crank axle 54 and inner rings of right and left axle bearings 63 and 64. In this embodiment, the left axle bearing 64 constitutes a first bearing and the right axle bearing 63 constitutes a second axle bearing.
The right and left axle bearing housings 60 and 61 are shoulder tube-shaped members that include a pair (right and left) of bearing retaining sections 60a and 61a, respectively, and a pair (right and left) of mounting sections 60b and 61b, respectively. The axle bearings 63 and 64 are retained and stored separately in the bearing retaining sections 60a and 61a. The right and left mounting sections 60b and 61b are placed in alignment with the bearing retaining sections 60a and 61a, respectively, and non-rotatably mounted on the axial end portions of the hanger part 29. The bearing retaining sections 60a and 61a are disposed axially outwardly with respect to the mounting sections 60b and 61b and have a larger maximum diameter than the mounting sections 60b and 61b as seen in
The connecting part 62 is a tubular member that has an inside diameter that the crank axle 54 can penetrate therethrough. The connecting part 62 is coupled to inner edges of the mounting sections 60b and 61b of the right and left axle bearing housings 60 and 61 at axial ends thereof. Two O rings 68 and 69 are preferably mounted on connecting parts of the connecting member 62 and the axle bearing housings 60 and 61, respectively as seen in
The axle bearings 63 and 64 are preferably ball bearings or roller bearings that include inner rings 63a and 64a and outer rings 63b and 64b with a plurality of ball bearing disposed therebetween. The axle bearings 63 and 64 are disposed so that movements of the inner rings 63a and 64a toward outside in the axial direction (the axle bearing 63 is on the left in
The cover members 65 and 66 are, for example, hard resin members that cover the circumference surfaces on the axle bearing housings 60 and 61. The cover members 65 and 66 are disposed so that the cover members 65 and 66 are sandwiched by the left and right cranks 52 and 51 and the inner rings 63a and 64a of the axle bearings 63 and 64, respectively.
The fixed member 56, as shown in
As seen in
The left crank arm 52, as shown in
When the crank axle assembly 50 of the present invention as described above is mounted on the hanger part 29, first, the axle bearings 63 and 64 and the cover members 65 and 66 are mounted on the right and left axle bearing housings 60 and 61. In addition, the connecting member 62 is mounted on one of the axle bearing housings 60 and 61. In this state, the axle bearing housings 60 and 61 are screwed to the female screw parts 29a and 29b of the hanger part 29, respectively, with torque of a certain range. Next, the gear crank arm 51 to which the crank axle 54 is fixedly coupled is inserted from the side of the axle bearing housing 61. After the fixed member 56 is coupled on an edge of the crank axle 54 that is projected from the left axle bearing housing 60, the left crank arm 52 is mounted with a rotational phase varying by 180 degrees from the right crank arm 51. At this time, the screw part 58 of the fixed member 56 is in a loosened state so that the fixed member 56 is releasable. Thus, the fixed member 56 is movable in the axial direction on the circumference of the crank axle 54. The serrations 52b and 54b are provided with prescribed recess portion and projection portion (not shown in figures) that is longer in the circumferential direction than others to place the right crank arm 51 and the left crank arm 52 with a rotational phase of 180 degrees apart. Therefore, both of the cranks 52 and 51 are placed with a rotational phase of 180 degrees apart by locking the prescribed recess portion and projection portion.
The fixed bolt 59 is mounted on the crank axle 54, and the left crank arm 52 is fixed on the crank axle 54 in this state. When the fixed bolt 59 is tightened, the crank axle 54 moves to the left in
The bearing play is maintained by the fixed member 56 once it is adjusted because the fixed member 56 that can be fixed and released from the crank axle 54 is provided between the axle bearing 63 and the left crank arm 52 so that the fixed member 56 abuts against both of the left crank arm 52 and the axle bearing 63 (via the cover member 65). Therefore, the fixed member 56 can be fixed on the crank axle 54 after completing the bearing roll. Therefore, once the bearing play is adjusted, there is no need to adjust the bearing play every time the left crank arm 52 is attached and removed.
In the above described embodiment, the axle bearing housings 60 and 61 are screwed to the hanger part 29. However, the present invention can be adapted to a crank axle assembly that includes bearing housings press-fitted in a hanger part as long as the bearing play of the bearings can be adjusted when the crank is mounted.
In the above described embodiment, the crank axle assembly 50 for the road bike 10 is described as an example. Of course, it will be apparent to those skilled in the art from this disclosure that a crank axle assembly of the present invention can be adapted to all types of bicycles.
In the above described embodiment, the bearing retaining sections 60a and 61b are disposed axially outwardly with respect to the hanger part 29. However, the bearing retaining sections may be disposed axially inwardly with respect to the hanger part.
In the above described embodiment, the fixed member 56 comprises the washer part 57 with the radial slit 57a and the screw part 58. Of course, it will be apparent to those skilled in the art from this disclosure that the fixed member can be configured and arranged, for example, to include a pair of half ring members and two screw members that link the half ring members.
In the above described embodiment, the right crank arm 51 is integrally coupled to the crank axle 54. Of course, it will be apparent to those skilled in the art from this disclosure that the crank axle assembly of the present invention can be configured and arranged such that the right crank is linked on the crank axle by a bolt.
In the above described embodiment, the cranks 51 and 52 press the bearings 61 and 60 via the cover members 66 and 65, respectively, and the fixed member 56. However, the crank axle assembly of the present invention can be configured and arranged such that the cranks press the bearings directly and via the fixed member.
As used herein to describe the present invention, the following directional terms “forward, rearward, above, downward, vertical, horizontal, below and transverse” as well as any other similar directional terms refer to those directions of a bicycle equipped with the present invention. Accordingly, these terms, as utilized to describe the present invention should be interpreted relative to a bicycle equipped with the present invention.
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. Finally, terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree should be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2004-334718 | Nov 2004 | JP | national |