The present invention relates to a bicycle that is readily manufactured, disassembled/assembled, and mounted with add-on components.
Bicycles have been familiar means of transportation used widely since the 20th century. Accordingly, a variety of bicycles are manufactured depending on their purpose. The principal portion of the bicycle is the main frame serving as a foundation supporting the entirety. The bicycle is made up of a saddle portion on which a human being sits, a front fork to which a front wheel and a handle changing a travel course are attached, pedals generally rotated by the feet, a chain and a gear transmitting the power of the pedals to a rear wheel, and the rear and front wheels.
Accordingly, as shown in
The bicycle is desirably lightweight to provide movement based on human power. However, to manufacture the frame of the diamond truss widely employed in order to reduce weight and to increase rigidity, as shown in
Since a large number of components and frequent bonding work such as welding are required to manufacture the bicycle, it is difficult to further reduce the manufacturing cost, and specialized tools and skilled work are required to attach the security components and/or accessory components. These are the problems to be solved.
The present invention is mainly characterized in using an integrally molded structural material having the same cross section in whole or for the most part for the main portions of a frame, assembling these main portions with screws, and easily attaching security or accessory components to the integrally molded structural material.
The concept of the present invention will be briefly described in
Since the main portions of the frame are integrally molded structural materials having the same cross section for the most part, the number of components can be significantly reduced, and the main portions can be assembled by screws without carrying out bonding work such as welding. As such, manufacturing, transportation, and inventory control are easy and greatly contribute to lowering the cost. Simultaneously, since the main frame has the shape of an integrated rod with no junctions, a load is distributed without being concentrated on any one place during travel. For this reason, a frame that is light weight and highly durable can be manufactured without using a truss structure. Further, due to there being no need for specialized tools, anyone can easily carry out repair and disassembly. Further, since security or accessory components are attached in a set-in type or in a screwing type, there is the advantage of a significant simplification of the work being possible. Accordingly, after the purchase of a bicycle, by changing the attachment positions of the main structural portions or by exchanging them for different components, reconstruction is possible according to a change in the physical size or purpose of a user.
An object of manufacturing a bicycle by making up a frame of main structural portions, which are not welded to each other, to reduce the manufacturing processes and by facilitating attaching or detaching of security components and accessory components to provide simple maintenance is realized by means of incorporating an extruded metal material such as aluminum or a synthetic resin or a molded material of a fiber-reinforced synthetic resin, which has sufficient strength and can resist bending and twisting using screws. Further, if a groove is formed in this extruded material, the security components and the accessory components are more easily attached or detached.
In the embodiment shown in
Further, in the embodiment shown in
In the bicycle shown in
Further, the term used to denote the front fork is thought to have been derived from that of a front end that branches off like a fork used as tableware. However, the front fork 2 of the present invention has an integrated shape, and strictly speaking, this term is not suitable for it. However, since a pipe supporting the front wheel is generally called a front fork, the term “front fork” was settled upon and is used in the description of the present invention for the sake of convenience.
The other components, for instance components indispensable to travelling such as a driving device based on front and rear wheels 5 and 6, pedals 9, a chain 10, and cranks 12, a handle 8, and a brake 11, are the same as those of the common bicycle.
Further, as shown in
Further, this hollow part 22 may be used for the purpose of storing various components. For example, a battery supplying power to various electrical components, or an electronic device such as a navigation system or a radio may be stored therein. Then, a structure subject to small irregularities and thus associated with a lower fear of failure caused by unexpected shocks may be realized.
Since the main frame 1 is connected with the seat pipe 3 and the bottom bracket 4 with high strength, a slide joint mainly shown in
The inner plate nut 30 of
Further, to attach the saddle 7, a seat post 34 distributed generally may be used. As such, if the saddle 7 is inserted into the hollow part 22 of the seat pipe 3 of the integrally molded structural material shown in
A method of attaching the saddle 7 when the hollow part 22 is present in the seat pipe 3 is shown in
When a cross section formed by cutting the integrally molded structural material is exposed, there is a possibility of dirt entering or contaminating the end of the main frame 1 or the front fork 2. As such, an end cap 36 as shown in
Additionally, when the concave grooves 21 are formed in the main frame 1 or the front fork 2, and in the seat pipe 3, there is a fear of dirt entering and collecting on the concave grooves 21 in proportion to the period of outdoor use. Accordingly, in accordance with the embodiment of the present invention, this problem is solved by covering a groove cover 60 formed of a soft material such as rubber or synthetic resin on each groove. Set-in ridges 61 are formed on the groove cover 60. These ridges are fitted into the cover set-in grooves 39 shown in
Thus, even when the main frame 1 used for the description of the present invention basically has any cross section, the present invention can be realized. However, if the concave grooves are formed in the main frame as described below, the object of the present invention can be more easily realized.
Further, the above description has been made of the case in which the concave groove has a wider inner portion than the opening. When the interior is wide, this is excellent because there is no danger of the connection components coming off even in an unanticipated situation in which the screws are unfastened. In principle, even when the opening and the interior have the same width, or even when the interior is narrower, the present invention can be carried out. In this case, the concave groove can be more easily formed, but a study into exerting a sufficient fixing force is required, or a thorough daily check should be done in order to cope with a contingency in which the screws becomes loose.
To fix a component such as a saddle 7 or a handle 8 attached to the end of the frame, an end plug joint 80 shown in
Meanwhile, to fix the main component such as the seat post 34 or the accessory component, a plug clamp 84 as shown in
In the case of this structure, a hollow setscrew hole 86 is formed on the opposite side of the fixing screw hole 85, and the hollow setscrew 81 is fastened. Thereby, the main component such as the seat post or attaching part 90 such as the accessory component can be prevented from coming off. Alternatively, in place of the hollow setscrew hole 86, the same fixing screw hole 85 may be formed, and the fixing screws 87 may be fastened from the left and right sides or from the upper and lower sides. Which method is used may be selected depending on the required strength with which an attaching component is attached.
To connect the front fork 2 and the main frame 1, a plug joint 40 shown in
A head clamp 70 shown in
The front fork 2 and the head clamp 70 are fixed by the connection screws 32. However, since an attaching hole is made in an arbitrary portion using an attaching hole previously made in the front fork 2 as well as the guide groove 62, the position of attachment may be changed so as to be appropriate to the rider's physical size or intended use. Even when a screw hole is made in the future, there is a low risk of being out of center because the guide groove 62 guiding a drill is formed. Alternatively, in place of the front fork 2, the front fork of a bicycle that is generally distributed may be attached to the head joint 71, thereby constituting the frame.
Additionally, even when any set of the head joint 71 and the main frame 1 and the head clamp 70 and the front fork 2 are joined by welding without using the screws, the other set can be attached/detached by the connection screws 32. As such, the effect of the present invention can be brought about, whereby the main portions of the frame can be dissembled/assembled by the screws.
Typically, when a person gets on and travels, there is sometimes the application of strong vibrations or a sudden force. As such, a sufficient amount of strength is required to connect the main frame 1, the front fork 2, and the seat pipe 3. For this reason, the connection components previously shown in
These are a claw-shaped snap-on joint 41 and a wire-shaped snap-on joint 42, both of which are shown in
The wire-shaped snap-on joint 42 is manufactured so that the thickness of the wire and the length of a plug part are appropriate for the intended use, and thereby various applications may be considered. Particularly, the wire-shaped snap-on joint 42 has the effect of attaching a component such as a carrier or a cargo that is generally made of a metal wire.
When the dimensions of these grooves are standardized, the third-party sale of accessories based on a variety of claw-shaped snap-on joints and wire-shaped snap-on joints can be expected, this being seen as a ripple effect. However, in the case of a component having a high load, it is preferable to also use screwing in combination, using the inner plate nut 30 shown in
A folding bicycle to which the present invention has been applied is shown in
The advantage of the present invention is that a previously purchased bicycle, which is not a folding type based on the present invention, can be simply reconstructed into the folding type in the future as needed. The main frame 1 and the front fork 2 are cut by a typical metal cutter, and the cut portions may be interconnected using the folding joint 50 and the connection screws 32. Further, when holes giving passage to the connection screws 32 are formed, the guide groove 62 may be used, thereby reducing the risk of it being off-center. This is one of the great advantages of the present invention which is that professional skill such as welding and installations are not required.
Another embodiment of the present invention is shown in
Another embodiment of the present invention is shown in
If the handle is formed in the same plug type as the saddle as shown in
The present invention can deal with a variety of purposes by previously preparing frames having different dimensions, and selecting and assembling the frames by request, because very simple frames are configured to be connected using screws. This provides a great advantage in terms of inventory control. For example, a sports bicycle is shown in
So far, in the description of the present invention, a two-wheel vehicle having a front wheel and a rear wheel has been used. However, if any one of the front wheel and the rear wheel is formed using two wheels, a three-wheel vehicle may be made. Further, if the front wheel and the rear wheel are formed using two wheels, a four-wheel vehicle may be made. In these cases, the vehicle can be realized by expanding a wheel shaft of the two-wheel portion and connecting the two wheels to opposite ends of the expanded shaft, or by coupling two frame parts configured based on the main frame 1 in parallel left and right. Accordingly, the present invention is not limited to the two-wheel vehicle. Further, in this case, since it is sufficient if one or both of the front wheel and the rear wheel are added to the wheel shaft in the future, the main frame, the seat pipe, and the front fork may be converted.
However, when the two wheels are mounted on any wheel shaft, this shaft is always parallel to the ground. As such, the structure of this wheel shaft must be inclined or flexible when performing a turnabout.
In the above embodiment of the present invention, a bicycle in which the pedals are driven by human power is given. As another embodiment of the present invention, there is a power assistant based on an electric motor as an external power unit. A mechanism capable of applying power of the electric motor via the bottom bracket 4 is attached to the main frame 1, and a signal of a torque sensor detecting a pedal force to the pedals is processed. If a motorized force corresponding to the pedal force is transmitted to the real wheel via the crank shaft and the chain 10, this becomes a motorized assistant bicycle.
In addition to the electric motor, a battery supplying power to the motor, a switch turning on or off the power source, and an electronic circuit controlling the supply of the power to the motor and the charge and discharge of the battery are required at a minimum. These are attached to proper places such as the main frame 1 or the front fork 2, and the seat pipe 3 taking advantage of the object of the present invention, or may be housed in the hollow part when the frame has the hollow part.
Embodiment 7 provided the motorized assistant bicycle. If the bicycle is driven only by the motorized force without assistance, it becomes a motorized bicycle. In this case, the pedals are not necessary. However, on the assumption that the battery has been discharged, it is advantageous for the pedals to be attached for emergency purposes. Meanwhile, if the bicycle exists because it is meant as a vehicle that is essentially moved by human power, Embodiment 8 should be rephrased as a motorized two-wheel vehicle, but the object of the present invention is not changed.
A motorized assistant bicycle is given in Embodiment 7, and a motorized two-wheel vehicle was given in Embodiment 8. However, an internal-combustion engine may be used as a power source. In this case, it is convenient that an accelerator similar to that of an motorized two-wheel vehicle be added to a right-handed grip of the handle, and that the rotation of the engine be controlled.
So far, the embodiment of the power assistant based on the electric motor or the internal-combustion engine has been provided. The present invention is configured so that the power device can be easily mounted, and be easily attached/detached. Thus, there is a fear of these external power devices being stolen. Accordingly, to prevent this, a mechanism such as a lock is installed so they are able to be attached/detached only by the owner or a person entrusted by him/her.
So far, the present invention has been described using a case based on a chain used as a driving force transmission device. However, even in a case in which the shaft is driven using a rubber belt driving or bevel gears, the present invention can be carried out in a completely similar fashion.
The integrally molded structural material based on the extruded material or the molded material, and the structure capable of meeting various purposes based on attaching/detaching of the components to/from the concave grooves formed in this structural material can be applied to various other instruments.
Number | Date | Country | Kind |
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2010-129375 | May 2010 | JP | national |
2010-182617 | Jul 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/061917 | 5/18/2011 | WO | 00 | 11/14/2012 |