Bidirectional temperature and pressure effect compensator for inflatable elements

Information

  • Patent Grant
  • 6289994
  • Patent Number
    6,289,994
  • Date Filed
    Monday, April 12, 1999
    25 years ago
  • Date Issued
    Tuesday, September 18, 2001
    23 years ago
Abstract
A compensating system for an inflatable element is disclosed which can be responsive to a temperature increase or decrease and still regulate the inflate pressure of the inflatable element, despite fluctuations in pressures above or below the element. A compensating piston with an atmospheric chamber is used. The compensating piston is coupled to a balancing piston. The balancing piston is ported to receive pressure from above the element on one side, and below the element on the other side. When the apparatus is run in the hole, wellbore pressure causes the compensating piston to be in the collapsed position. Upon inflation, the compensating piston strokes. A positioning mechanism positions the compensating piston in the center to allow it to handle both temperature increases and decreases. Upon complete inflation of the element, the positioning mechanism releases the balancing piston to let it float and porting is opened from above and below the inflated element to the balancing piston. The balancing piston applies an opposite load on the compensating piston to counteract either a change in inject pressure from above or formation pressure from below.
Description




FIELD OF THE INVENTION




The field of this invention relates to compensation devices for maintenance of inflate pressure on an inflatable element in a downhole packer device.




BACKGROUND OF THE INVENTION




Inflatable packers have been in use in the oilfield for many years. These packers include an inflatable element which expands under the application of fluid pressure into contact with the surrounding casing or tubular to effectively seal it off. Downhole conditions can change with regard to temperature. Downhole pressures can also fluctuate due to changes in the formation pressure or injection pressures applied in the annular space above the inflated element. The pressure and/or temperature fluctuations can be quite large. If the temperature of the element increases, the inflate pressure tends to increase. Conversely, if the temperature of the element decreases, the inflate pressure tends to decrease. If these fluctuations are large enough, an element rupture can occur. Alternatively, the element can release from the casing or tubular because of insufficient internal pressures. Temperature changes are frequently accompanied by applied pressure fluctuations. A cold fluid injected into the well or a zone that is shut off can cause the pressure and temperature effects on the inflated element described above. Experience shows that there are very few instances where a temperature change occurs without an accompanying pressure change in one direction or the other.




Compensation devices have been attempted in the past. One example is PCT application WO 98/36152 assigned to Tech Line Oil Tools A.S. In this design, a single floating piston, having two discrete piston areas with an atmospheric chamber in between, is employed. The purpose of this compensation device is to maintain the inflate pressure at a certain ratio above the well pressure, either above or below the element. This design, however, does not accommodate the discrete responses which occur due to pressure and temperature changes which occur contemporaneously. The compensator described by Tech Line is located below the element and attempts to inflate the element by way of compensation, depending on whether a cool-down or heat-up downhole is anticipated. In other words, the specific phenomenon must be anticipated before the tool is run in the wellbore so that the compensating piston will be in the appropriate position after inflation of the element. If cool-down is anticipated, the compensating piston of this design is completely stroked so that upon cool-down, the compensating piston can move uphole toward the element to maintain the internal pressure. Conversely, the compensating piston is not stroked at all if a heat-up is anticipated. In that manner, when the heat-up occurs, downhole movement of the compensating piston can occur to its opposing travel stop to avoid pressure build-up under the element in response to the surrounding heat-up.




However, where the compensator is below the elements as in the Tech Line design, and cool-down is expected, cold fluid is generally being injected from the surface. In these situations, the inject pressure is applied to the element, followed by subsequent cooling of the element. The inject pressure causes the element pressure to increase, and as the element cools, the inject pressure keeps the inflate pressure elevated and renders the compensator ineffective. This is because the compensator is placed in an initial fully stroked position, and while cool-down would bring it back toward the element, the applied inject pressure overcomes the cool-down effect and keeps the compensating piston bottomed against its travel stop, making the compensation system ineffective. This combination of forces causes the element to deform at the wall where the inject pressure is applied and substantially increases the risk of failure due to the possibility of kinking ribs which can cut the wall of the inflatable element.




Again, in the Tech Line design where the element temperature is expected to increase, an accompanying inflation pressure above the element results in fluid being squeezed out of the element so as to drive the compensating piston down. This occurs because due to the anticipated temperature increase, the compensating piston by design is against its travel stop closest to the element when the element is inflated. In that manner, the Tech Line compensator can compensate for temperature increases as the compensating piston moves away from the inflated element. However, temperature increases, coupled with applied pressures outside the element, add together to bring the compensating piston to its downward travel stop position, once again risking severe deformation and damage to the element.




What is needed is a compensating device that is fully functional for temperature increases or decreases which, at the same time, has the ability to respond to applied increases or decreases in pressure from above or below the element. One of the objects of the present invention is to isolate pressure effects, leaving the compensating device the ability to be fully responsive to increases or decreases in temperature, independent of fluctuations in pressures above or below the inflated element. Those and other advantages of the present invention will be more apparent to those skilled in the art by a review of the description of the preferred embodiment below.




SUMMARY OF THE INVENTION




A compensating system for an inflatable element is disclosed which can be responsive to a temperature increase or decrease and still regulate the inflate pressure of the inflatable element, despite fluctuations in pressures above or below the element. A compensating piston with an atmospheric chamber is used. The compensating piston is coupled to a balancing piston. The balancing piston is ported to receive pressure from above the element on one side, and below the element on the other side. When the apparatus is run in the hole, wellbore pressure causes the compensating piston to be in the collapsed position. Upon inflation, the compensating piston strokes. A positioning mechanism positions the compensating piston in the center to allow it to handle both temperature increases and decreases. Upon complete inflation of the element, the positioning mechanism releases the balancing piston to let it float and porting is opened from above and below the inflated element to the balancing piston. The balancing piston applies an opposite load on the compensating piston to counteract either a change in inject pressure from above or formation pressure from below.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1



a-f


illustrate the compensator in the run-in position.





FIGS. 2



a-f


show the compensator in the fully inflated position of the element.





FIGS. 3



a-f


show the porting changed on the balancing piston which is now free to move.





FIG. 4



a-f


show the latch sub being removed from the inflation housing.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIGS. 1



a-e


, the compensating device C is installed adjacent to the inflatable packer P. However, shown in

FIG. 1



e


is an inflate sub


10


, which is connected to an inflatable packer of a known design at thread


12


. The inflate sub


10


is connected to inflation housing


14


at thread


16


. Lower connector


18


is connected to inflation housing


14


at thread


20


. Outer housing


22


is connected to lower connector


18


at thread


24


. Filler plug housing


26


is connected to outer housing


22


at thread


28


. Upper housing


30


is connected to filler plug housing


26


at thread


32


. Shear sub


34


is connected to upper housing


30


at thread


36


. Spring housing


38


is connected to shear sub


34


at thread


40


. Lock sub


42


is connected to spring housing


38


at thread


44


. Thread


46


is used to connect to the bridge plug assembly


47


. Accordingly, the entire outer assembly of the compensating device C has been described.




The compensating device C has an interior wall assembly which, beginning in

FIG. 1



e


, comprises a multi-component mandrel made up of interconnected sleeves


48


and


50


, which is in turn connected to latch sub


52


, shown in

FIG. 1



b


. These sleeves


48


and


50


, as well as latch sub


52


, are collectively referred to as the mandrel


54


. Mandrel


54


is retained by collet assembly


56


, which is in turn secured to lock sub


42


. The collet assembly


56


retains a shoulder


58


on the latch sub


52


to hold it in place until the mandrel


54


is ready to be selectively removed. Removal of the mandrel


54


as shown in

FIG. 4

will deflate the inflatable element.




Accordingly, what has been defined with the outer assembly and the mandrel is an annular space, generally described as


60


, which is broken into discrete areas based on the components located therein. Starting at the lower end or

FIG. 1



d


, an outer piston


62


is held in a stationary position due to tab


64


extending into groove


66


, which is defined between lower connector


18


and inflation housing


14


. Accordingly, the outer piston


62


is trapped against longitudinal movement. The outer piston


62


is a sleeve which defines an annular space


68


between itself and sleeve


50


. A compensating piston


70


is disposed in annular space


68


and further contains seals


72


and


74


, thus defining a discrete chamber using annular space


68


. Those skilled in the art will appreciate that movement of the compensating piston


70


will vary the volume of the annular space which is now a sealed chamber due to the presence of seals


72


,


74


and


80


. Initially, atmospheric pressure is located in the space


68


, and it acts on surface


76


to put a very small uphole force on the compensating piston


70


, which varies as a function of its internal pressure. Outer piston


62


has a top end


78


(see

FIG. 1



d


), which acts as a lower travel limit for the compensating piston


70


. Outer piston


62


further has a seal


80


in contact with sleeve


50


for complete isolation of the space


68


, which has an initial charge preferably of atmospheric pressure, but other pressures can be used without departing from the spirit of the invention.




Referring to

FIGS. 1



c-e


, it can be seen that compensating piston


70


creates an annular space


82


, which extends from surface


84


down to the inflate sub


10


. Fluid communication with the inflatable element occurs through passage


86


into space


82


, all the way through to surface


84


on compensating piston


70


. Space


68


is, of course, isolated from the inflate pressure found in space


82


due to the presence of seals


72


,


74


, and


80


. Accordingly, an increase in the inflate pressure of the element


27


is communicated through passage


86


into space


82


as a force against surface


84


.




Inner spacer


88


is mounted above surface


90


on compensating piston


70


. The area of surface


90


is designed to be larger than the area of surface


84


, with the preferred ratio being approximately 1.3:1. This results in a magnification of the net force applied to the underside of the inflated element due to pressure on surface


90


by a ratio of the areas of surface


90


divided by surface


84


. This neglects the area of surface


76


because the pressure acting on it is so low. In the run-in position shown in

FIG. 1



c


, the inner spacer


88


merely rests on surface


90


.




Compensating piston


70


defines an annular space


92


in which the inner spacer


88


is found. Filler plug housing


26


has a filler port


94


, which allows pressure in the annular space in the wellbore outside of filler plug housing


26


and above the inflated element


27


to be communicated into passage


92


.




Also located in space


92


is balancing piston


96


. Seals


98


and


100


mounted on opposite sides of balancing piston


96


effectively define the variable upper reaches of space


92


. Surfaces


102


and


104


are exposed to the pressure in space


92


and through port


94


to the pressure in the annulus in the wellbore above the set inflated element


27


.




In the run-in position, dog or dogs


106


, supported on a shear ring


108


and extending through an opening


110


in extension sub


112


, act as the upper travel limit for the balancing piston


96


.




Connected to extension sub


112


is spring piston


114


. A spring


116


bears on shear sub


34


on one end and on shoulder


118


on spring piston


114


. Resisting the uphole bias of spring


116


is a series of locking segments


120


. Locking segments


120


are preferably in quarter sections featuring an external groove


122


within which is located a band spring


124


. In the run-in position shown in

FIG. 1



a


, the locking segments


120


engage shoulder


126


on lock sub


42


. Accordingly, upward movement of the spring piston


114


, responsive to the bias force of spring


116


, is resisted by contact with shoulder


126


by locking segments


120


.




Spring housing


38


has a port


128


. Spring piston


114


has a recess


130


opposite port


128


in the run-in position shown in

FIG. 1



a


. Seal


132


, in conjunction with seal


134


, defines an annular space


136


above spring piston


114


. During run-in, mandrel


54


is obstructed at its lower end to allow element inflation. As a result of inflation and subsequent release of the bridg plug, mandrel


54


allows communication from below the element to port


138


, while above port


138


the mandrel


54


is obstructed. A port


138


extends through the mandrel


54


at sleeve


50


to allow fluid communication from the formation below the inflated element up to and above spring piston


114


at annular space


136


. In the run-in position, downward movement of spring piston


114


is limited by shoulder


150


. Annulus pressure outside of port


128


, in the run-in position, cannot communicate with space


136


due to the presence of seals


132


and


134


. However, the presence of recess


130


allows annular pressure through port


128


to communicate down to balancing piston


96


at surfaces


140


and


142


. Since the same annulus pressure at port


128


is also present at port


94


, and the surface areas of surfaces


102


and


104


are equal to surface areas of surfaces


140


and


142


, the balancing piston


96


is in pressure balance during the run-in procedure.




As shown in

FIG. 1



b


, a shear release ring


144


is held by a shear pin


146


. The shear release ring


144


abuts the spring piston


114


to prevent its downhole movement until a predetermined force exists in annular space


136


, as will be explained below.




In the run-in position, another annular space


148


is defined above the balancing piston


96


and extends from surfaces


140


and


142


and on both inside and outside of extension sub


112


and spring piston


114


up to seals


132


and


134


on spring piston


114


. In the run-in position, port


128


aligns annulus pressure around the compensating device C into annular space


148


. Seals


132


and


134


effectively isolate space


136


from space


148


.




The key components of the compensating device having been described, its operation after run-in will now be reviewed in more detail.




Inflate pressure is applied through the mandrel


54


to the inflatable element. As the pressure inside of the mandrel


54


rises, the pressure in space


136


rises as well due to the open communication because of port


138


. Due to ports


128


and


94


, communication of external annulus pressure occurs in the area around recess


130


and against surfaces


102


and


104


on balancing piston


96


, respectively. Since the annulus pressure remains constant and the internal pressure in the mandrel


54


is building up, a sufficient force imbalance occurs on the assembly of spring piston


114


and extension sub


112


. Eventually, the shear pin


146


is broken, allowing the assembly of spring piston


114


and extension sub


112


to move downwardly, compressing spring


116


. Downward motion continues until the shear release ring


144


bottoms on shoulder


150


. As that movement occurs, the dogs


106


may push the balancing piston


96


downwardly if it happens to be adjacent at that time. At the same time, a rise in the inflate pressure brings the pressure up in passage


86


, communicating to annular space


82


, thus increasing the pressure seen by surface


84


. In view of port


94


, the pressure seen at surface


90


, which is opposite surface


84


on compensating piston


70


, remains the annulus pressure outside the compensating device C. Accordingly, with a build-up of pressure in annular space


82


against a reference pressure of annulus pressure in space


92


, the compensating piston


70


moves uphole, taking with it inner spacer


88


. The pressure required to initiate this movement in the preferred embodiment where the ratio of surfaces


90


to


84


is 1:1.3 is 30% above annulus pressure. This assumes that the initial pressure in chamber


68


is atmospheric or a negligibly small pressure. Eventually, inner spacer


88


contacts surface


104


on balancing piston


96


, as shown in

FIGS. 2



b


and


2




c


.

FIGS. 2



b


and


2




c


also show the balancing piston


96


somewhat downwardly shifted, with the bottoming of shear release ring


144


on shoulder


150


.




As shown in

FIG. 2c

, the compensating or movable piston


70


is disposed approximately midway between top end


78


of outer piston


62


, which comprises the lower travel stop, and shoulder


152


, which comprises the upper travel stop. Shoulder


152


is on filler plug housing


26


. The spacer


88


dictates the position of compensating piston


70


when it contacts balancing piston


96


.




Eventually, sufficient pressure is applied inside of mandrel


54


to fully set the element on the inflatable packer with the pressure being built up high enough for an ultimate release from the packer. As an example, the element could inflate at approximately 400 psi within mandrel


54


. A further pressure increase to around 600 psi would be used to break shear pin


146


, with the release mechanism from the packer being actuated at about 3000 psi. Subsequent to that release, the pressure inside of the mandrel


54


decreases, which allows the spring


116


, shown in

FIG. 3b

, to expand, pushing up spring piston


114


. Upward movement of spring piston


114


takes seal


134


past surface


154


, which is on the outside of the mandrel assembly


54


. The upward movement of spring piston


114


in effect aligns port


138


to annular space


148


. Thus, the pressure below the set inflatable packer is communicated through the mandrel


54


into port


138


to above the balancing piston


96


within annular space


148


. At the same time, the upward movement of spring piston


114


shifts recess


130


sufficiently so as to bring seal


156


in juxtaposition with surface


158


, effectively closing off port


128


by virtue of seals


132


and


156


which straddle port


128


on spring piston


114


. Therefore, in the position shown in

FIGS. 3



a-e


, the balancing piston


96


is now freely floating, with surfaces


102


and


104


in annular space


92


exposed to annulus pressure above the set inflatable through port


94


, while opposing surfaces


140


and


142


are exposed to the formation pressure below the set inflatable by communication through the mandrel


54


and port


138


. The ability of the balancing piston to float occurs because the upward movement of spring piston


114


pulls the dogs


106


off of shear ring


108


, as shown in

FIG. 3



b


. Accordingly, the new upper travel stop of the balancing piston


96


once the dogs


106


retract inwardly, as shown in

FIG. 3



b


, is surface


160


on shear sub


34


. During inflation, the element is inflated to well above the annulus presure so that the internal pressure exceeds the annulus pressure by more than the 30% area difference in the surfaces


90


and


84


. Upon release of balancing piston


96


, the inflate pressure in chamber


82


will decrease as piston


70


moves up slightly until the pressure in chamber


82


is about 30% higher than the pressure in chamber


92


. Again, this balance is dictated by the area ratios of surfaces


90


and


84


, neglecting surface


76


because pressure in chamber


68


is presumed negligible. In the ideal situation, upon the conclusion of inflation of the element in the packer, the downward forces on surfaces


140


and


142


should offset the upward forces on surface


84


so that very little net residual movement of balancing piston


96


, spacer


88


, and compensating piston


70


occurs. Depending on the area difference between surfaces


140


and


142


on one hand, and surface


84


on the other hand, there may be a slight shifting of compensating piston


70


immediately after inflation. However, despite this slight shifting, the compensating piston should be close to its mid-point in its available travel range between top end


78


of outer piston


62


and surface


152


on filler plug housing


26


.




If purely thermal loads are applied with no pressure changes experienced, the compensator works to adjust by moving. Thus, if the temperature decreases, the compensating piston


70


moves downwardly toward top end


78


of outer piston


62


. Conversely, if the temperature increases, the opposite movement of compensating piston


70


occurs toward shoulder


152


. Upward movement toward shoulder


152


by compensating piston


70


will move balancing piston


96


with it. Opposite movement by compensating piston


70


toward top end


78


of outer piston


62


will simply allow the entire assembly, including balancing piston


96


, to shift downwardly. Thus, without any pressure changes occurring downhole, the compensating device C of the present invention functions in response to increasing or decreasing temperatures by virtue of translation between its travel stops


78


and


152


.




It may occur that there is injection pressure applied outside the compensating device C at the same time as a temperature change is occurring. If the injection pressure in the annular space outside the compensating device C increases, the pressure in annular space


92


will also increase. The formation pressure below the set packer will remain the same and the pressure will be communicated through port


138


into annular space


148


on the other side of balancing piston


96


from annular space


92


. Thus, an unbalanced force will occur on balancing piston


96


, tending to drive it uphole. At the same time, the increased injection pressure in the annular space, communicated through port


94


into annular space


92


, will be applied to surface


90


. Since surface


90


is larger than surface


84


by some predetermined ratio, a boost force is applied to passage


82


and, in turn, through passage


86


to under the element to keep it from collapsing under the increased injection pressure in the annular space outside the compensating device C. The net result should be a small movement of compensating piston


70


, thus still leaving it between its travel stops


78


and


152


so that it is continually able to compensate for increases or decreases in temperature. It should be noted that upon increase in the pressure of the annular space outside the compensating device C, the residual pressure in annular space


68


, which started at a predetermined value such as atmospheric, also acts to move the compensating piston


70


upwardly by exerting a very small force on surface


76


.




Another possible scenario is that the annulus pressure drops outside the compensating device C. When this occurs, there is a net unbalanced downward force on the balancing piston


96


because the formation pressure remains constant, as does the pressure in annular space


148


which acts on surfaces


140


and


142


. However, with the outer annular pressure dropping and communication occurring with surfaces


102


and


104


through port


94


, the balancing piston


96


is urged downwardly. When contact is made with the inner spacer


88


, the unbalanced downward force on balancing piston


96


is transferred to compensating piston


70


. However, with the decrease in the annulus pressure, the pressure in annular space


92


is also decreasing. The pressure under the inflatable element, communicated to annular space


82


, creates a net upward force on compensating piston


70


. These two forces in opposite directions offset, perhaps with minor movement of the assembly due to the area differences of surfaces


102


and


104


compared to surface


84


. This is because the pressure from below, communicated and applied to surfaces


140


and


142


, results in a force which is offset by the inflate pressure under the inflatable element acting on the area of surface


84


. Thus, when the compensating piston


70


in the circumstance of decreasing external annular pressure finds its equilibrium position, the ratio of the inflate pressure under the inflatable element and the formation pressure below is equal to the area of surfaces


140


and


142


divided by the area of surface


84


. Ideally, the area of surfaces


140


and


142


should be between the areas of surface


84


, on the one hand, and


90


, on the other hand, and slightly larger than surface


84


. For the purposes of simplification of the analysis, the area of surface


76


exposed to the annular space


68


is ignored. Thus, the force balance is as follows: The formation pressure below acts downwardly on surfaces


140


and


142


. Surfaces


140


and


142


are equal in cross-sectional area to surfaces


102


and


104


. Thus, there is an upward force on the surfaces


102


and


104


by virtue of the outer annulus pressure. The inflate pressure under the element acts on surface


84


upwardly, while the annulus pressure through port


94


acts downwardly on surface


90


. Surface


90


is identical in area to surfaces


102


and


104


together or


140


and


142


together. The force balance simplifies to the formation pressure from below the inflatable element acting on an area such as surfaces


140


and


142


equals the inflation pressure under the inflatable element acting on the area of surface


84


. From that the relationship is derived where the inflation pressure under the element equals the formation pressure below the element times the ratio of the areas of, for example, surface


90


divided by surface


84


.




In the event of an increase in pressure from the formation, the annulus pressure above the inflated element and outside of the compensating device C remains the same. However, the increase in the formation pressure is communicated through port


138


onto the balancing piston


96


. Since the pressure above the balancing piston


96


is increasing while the outer annulus pressure remains constant, there is a net downward force on balancing piston


96


. This is communicated through spacer


88


to the compensating piston


70


. At the same time, the rising formation pressure tends to increase the inflate pressure, which presents an offsetting force in annular space


82


acting on surface


84


. Thus, because the formation pressure increases and such pressure is communicated to above the balancing piston


96


, any tendency to increase the inflate pressure, due to a rise in formation pressure, creates an offsetting uphole force on compensating piston


70


. The increased inflate pressure acts on surface


84


, thus offsetting the downhole increased force applied by a pressure increase from the formation acting in annular space


148


on the balancing piston


96


,. Since the areas of surfaces


140


and


142


on the one hand are only slightly larger than area


84


, the assembly of the balancing piston


96


and compensating piston


70


finds a new equilibrium position while still leaving the compensating piston


70


between its travel stops


78


and


152


. In that position, it can still further respond to thermal effects, regardless of the increase in formation pressure.




Those skilled in the art can appreciate that a drop in the annulus pressure outside the compensating device C and above the inflated element causes the same reaction as pressure increase in the formation below the inflated element. Similarly, the situation of additional pressure applied to the annulus outside the compensating device C is similar to a reduction in the formation pressure below the inflated element.





FIGS. 4



a-f


illustrate the removal of the mandrel


54


which causes the breaking of shear pin


160


attached to shear ring


108


. In order to accomplish this, the collets


56


release shoulder


58


so that the mandrel assembly


54


, including the latch sub


52


, can be pulled out. This action deflates the element.




Accordingly, the compensating device C of the present invention is able to continue functioning to compensate for thermal variations upward or downward, despite the overlay of pressure changers whether those are increases or decreases and whether their origin is in the formation below the inflated element or in the annular space above the inflated element. The design is simple and compact and can prevent failure or release as an anchor which was possible with some of the prior art designs, such as the Tech Line design described in the background of the invention.




Although the preferred embodiment shows the assembly of pistons above the element, they both can be below the element and still function identically to compensate for pressure and temperature effects. The compensating piston


70


would have one end exposed to the formation pressure and the balancing piston


96


would have one end exposed to the annular space.




The foregoing disclosure and description of the invention are illustrative and explanatory thereof, and various changes in the size, shape and materials, as well as in the details of the illustrated construction, may be made without departing from the spirit of the invention.



Claims
  • 1. A compensation system for an inflatable element for a packer, comprising:a body; a movable piston in said body to compensate for a thermally induced increase or decrease in pressure within the inflated element; a balancing system on said body, said balancing system responsive to increased or decreased pressure external to the inflated element, compensating for its effects in a manner to allow said movable piston to continue to compensate for thermally induced pressure changes within the inflated element.
  • 2. The system of claim 1, wherein:said balancing system comprises a balancing piston in said body; the inflatable element, when inflated downhole, creating an annular space above itself and around said body and isolating from said annular space another portion of the wellbore known as the formation pressure zone; said balancing piston has a first end exposed to said annular space; said movable piston has a first end exposed to said annular space.
  • 3. A compensation system for an inflatable element for a packer, comprising:a body; a movable piston in said body to compensate for the thermally induced increase or decrease in pressure within the inflated element; a balancing system on said body, said balancing system, responsive to applied pressure external to the inflated element, compensating for its effects in a manner to allow said movable piston to continue to compensate for thermally induced pressure changes within the inflated element; said balancing system comprises a balancing piston in said body; the inflatable element, when inflated downhole, creating an annular space above itself and around said body and isolating from said annular space another portion of the wellbore known as the formation pressure zone; said balancing piston has a first end exposed to said annular space; said movable piston has a first end exposed to said annular space; said balancing piston has a second end selectively exposed to said formation pressure zone.
  • 4. The system of claim 3, wherein:said balancing piston selectively operably engageable to said movable piston under the influence of a pressure differential between said formation pressure zone and the pressure in said annular space.
  • 5. The system of claim 4, wherein:said movable piston having a second end exposed to the underside of the inflated element; said second end of said movable piston having an end area nearly equal to an end area of said second end of said balancing piston; whereupon operable engagement of said pistons due to said differential of said formation pressure zone and the pressure in said annular space, said balancing piston responds to said differential with slight movement leaving said movable piston in position to be able to still respond to thermally induced pressure changes within the inflated element.
  • 6. The system of claim 5, wherein:pressure under the inflated element acts on said second end of said movable piston in a direction opposite the pressure in said formation pressure zone acting on said second end of said balancing piston.
  • 7. The system of claim 3, wherein:said first end of said movable piston has an end area greater than a second end area on a second end of said movable piston which is exposed to pressure within the inflated element; whereupon a positive difference between said annular space pressure and the pressure in said formation pressure zone, said end area difference provides force multiplication to within the inflated element to compensate.
  • 8. The system of claim 7, wherein:said balancing piston is selectively operably engageable to said movable piston under the influence of a pressure differential between said formation pressure zone and the pressure in said annular space.
  • 9. The system of claim 8, wherein:said second end of said movable piston having an end area nearly equal to an end area of said second end of said balancing piston; whereupon operable engagement of said pistons due to said differential of said formation pressure zone and the pressure in said annular space, said balancing piston responds to said differential with slight movement leaving said movable piston in position to be able to still respond to thermally induced pressure changes within the inflated element.
  • 10. The system of claim 9, wherein:pressure under the inflated element acts on said second end of said movable piston in a direction opposite the pressure acting on said second end of said balancing piston.
  • 11. The system of claim 10, wherein:said balancing piston having a second end selectively exposed to pressure in said formation pressure zone; said ends of said balancing piston having substantially equal end areas.
  • 12. The system of claim 11, wherein:said second end of said balancing piston exposed to pressure in said annular space during run-in, whereupon inflation of the element, said second end of said balancing piston is instead exposed to pressure in said formation pressure zone.
  • 13. The system of claim 12, wherein:the end area of either end of said balancing piston is less than the end area of said first end of said movable piston and greater than said end area of said second end of said movable piston.
  • 14. The system of claim 7, wherein:said second end of said movable piston comprises an additional end area exposed to an isolated chamber in said body which contains a predetermined low pressure in comparison with the ultimate pressure within the inflated element.
  • 15. The system of claim 3, further comprising:a spring piston movable from a first position, where pressure from said annular space is exposed to said second end of said balancing piston, to a second position, where pressure in said formation pressure zone is exposed to said second end of said balancing piston.
  • 16. The system of claim 15, wherein:said spring piston further comprising at least one locking dog to act as a travel stop to said balancing piston when said spring piston is in said first position; whereupon inflation of the element, said spring piston moves to its said second position and said dog is retracted from acting as a travel stop for said balancing piston, allowing said balancing piston to float.
  • 17. The system of claim 16, further comprising:a spacer between said movable and balancing pistons, whereupon with said spring piston in said first position, said spacer stops movement of said movable piston as the element is inflated in a position between a pair of travel stops.
  • 18. A method of isolating a portion of a wellbore, comprising:running in an inflatable packer; inflating an element on said packer to an inflate pressure; compensating for downhole pressure changes above or below and outside the inflated element while retaining the ability to compensate for thermally induced changes to said inflate pressure at the same time.
  • 19. The method of claim 18, further comprising:providing a movable piston with a larger area on one side exposed to annulus pressure and a smaller area on an opposite side exposed to inflate pressure; applying a force tending to offset effects on inflate pressure due to an increase in annulus pressure above the element or a decrease in formation pressure below the element.
  • 20. A method of isolating a portion of a wellbore, comprising:running in an inflatable packer; inflating an element on said packer to inflate pressure; compensating for downhole pressure changes above or below the inflated element while retaining the ability to compensate for thermally induced changes to said inflate pressure at the same time; providing a movable piston with a larger area on one side exposed to annulus pressure and a smaller area on an opposite side exposed to inflate pressure; applying a force tending to offset effects on inflate pressure due to an increase in annulus pressure above the element or a decrease in formation pressure below the element; providing a balancing piston having a first end exposed to said annular space and a second end exposed to formation pressure below the element; sizing the area of said second end of said balancing piston to be larger than said smaller area on said movable piston and smaller than said larger area on said movable piston; using said balancing piston to act on said movable piston to compensate for effects on the inflate pressure caused by a decrease in annulus pressure or an increase in formation pressure.
  • 21. The method of claim 20, further comprising:putting said balancing piston in pressure balance during run-in by exposing its opposed ends of substantially equal area to annulus pressure during run-in; shifting one end of said balanced piston to exposure to formation pressure as a result of inflation of the element.
  • 22. The method of claim 20, further comprising:selectively defining, in one direction, the maximum travel position of said balancing piston during inflation of said element; spacing said movable piston between travel stops to facilitate its subsequent response to thermal effects on said inflate pressure as a result of operable contact with said balancing piston disposed at its said maximum travel position; releasing said maximum travel position on said balancing piston after obtaining the desired positioning of said movable piston responsive to an applied inflation pressure.
  • 23. A compensation system for an inflatable element for a packer, comprising:a body; a movable piston in said body to compensate for a thermally induced increase or decrease in pressure within the inflated element; a balancing system on said body, said balancing system responsive to applied pressure external to the inflated element, compensating for its effects in a manner to allow said movable piston to continue to compensate for thermally induced pressure changes within the inflated element; said balancing system comprises a balancing piston in said body; the inflatable element, when inflated downhole, creating an annular space above itself and around said body and isolating from said annular space another portion of the wellbore known as the formation pressure zone; said balancing piston has a first end exposed to said annular space; said movable piston has a first end exposed to said formation pressure zone.
  • 24. A compensation system for an inflatable element for a packer, comprising:a body; a movable piston in said body to compensate for a thermally induced increase or decrease in pressure within the inflated element; a balancing system on said body, said balancing system, responsive to applied pressure external to the inflated element, compensating for its effects in a manner to allow said movable piston to continue to compensate for thermally induced pressure changes within the inflated element; said balancing system comprises a balancing piston in said body; the inflatable element, when inflated downhole, creating an annular space above itself and around said body and isolating from said annular space another portion of the wellbore known as the formation pressure zone; said balancing piston has a first end exposed to said annular space; said movable piston has a first end exposed to said formation pressure zone; said balancing piston has a second end selectively exposed to said annular space.
  • 25. The method of claim 24, further comprising:said balancing piston selectively operably engageable to said movable piston under the influence of a pressure differential between said formation pressure zone and the pressure in said annular space.
  • 26. The method of claim 24, further comprising:a spring piston movable from a first position, where pressure from said annular space is exposed to said second end of said balancing piston, to a second position, where pressure in said formation pressure zone is exposed to said second end of said balancing piston.
  • 27. A method of isolating a portion of a wellbore, comprising:running in an inflatable packer; inflating an element on said packer to an inflate pressure; compensating for downhole pressure changes above or below and outside the inflated element while retaining the ability to compensate for thermally induced changes to said inflate pressure at the same time; providing a movable piston with a larger area on one side exposed to formation pressure and a smaller area on an opposite side exposed to inflate pressure; applying a force tending to offset effects on inflate pressure due to an increase in formation pressure below the element or a decrease in annulus pressure above the element.
  • 28. A method of isolating a portion of a wellbore, comprising:running in an inflatable packer; inflating an element on said packer to an inflate pressure; compensating for downhole pressure changes above or below the inflated element while retaining the ability to compensate for thermally induced changes to said inflate pressure at the same time; providing a movable piston with a larger area on one side exposed to formation pressure and a smaller area on an opposite side exposed to inflate pressure; applying a force tending to offset effects on inflate pressure due to an increase in formation pressure below the element or a decrease in annulus pressure above the element; providing a balancing piston having a first end exposed to said annular space and a second end exposed to formation pressure below the element; sizing the area of said second end of said balancing piston to be larger than said smaller area on said movable piston and smaller than said larger area on said movable piston; using said balancing piston to act on said movable piston to compensate for effects on the inflate pressure caused by a decrease in annulus pressure or an increase in formation pressure.
  • 29. The method of claim 28, further comprising:putting said balancing piston in pressure balance during run-in by exposing its opposed ends of substantially equal area to formation pressure during run-in; shifting one end of said balanced piston to exposure to annulus pressure as a result of inflation of the element.
  • 30. The method of claim 29, further comprising:selectively defining, in one direction, the maximum travel position of said balancing piston during inflation of said element; spacing said movable piston between travel stops to facilitate its subsequent response to thermal effects on said inflate pressure as a result of operable contact with said balancing piston disposed at its said maximum travel position; releasing said maximum travel position on said balancing piston after obtaining the desired positioning of said movable piston responsive to an applied inflation pressure.
US Referenced Citations (6)
Number Name Date Kind
4655292 Halbardier Apr 1987
5058673 Muller et al. Oct 1991
5271469 Brooks et al. Dec 1993
5462121 Schmuck et al. Oct 1995
5577560 Coronado et al. Nov 1996
5605195 Eslinger et al. Feb 1997
Foreign Referenced Citations (1)
Number Date Country
2322394 Aug 1998 GB