Information
-
Patent Grant
-
6289994
-
Patent Number
6,289,994
-
Date Filed
Monday, April 12, 199925 years ago
-
Date Issued
Tuesday, September 18, 200123 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 166 383
- 166 387
- 166 187
-
International Classifications
-
Abstract
A compensating system for an inflatable element is disclosed which can be responsive to a temperature increase or decrease and still regulate the inflate pressure of the inflatable element, despite fluctuations in pressures above or below the element. A compensating piston with an atmospheric chamber is used. The compensating piston is coupled to a balancing piston. The balancing piston is ported to receive pressure from above the element on one side, and below the element on the other side. When the apparatus is run in the hole, wellbore pressure causes the compensating piston to be in the collapsed position. Upon inflation, the compensating piston strokes. A positioning mechanism positions the compensating piston in the center to allow it to handle both temperature increases and decreases. Upon complete inflation of the element, the positioning mechanism releases the balancing piston to let it float and porting is opened from above and below the inflated element to the balancing piston. The balancing piston applies an opposite load on the compensating piston to counteract either a change in inject pressure from above or formation pressure from below.
Description
FIELD OF THE INVENTION
The field of this invention relates to compensation devices for maintenance of inflate pressure on an inflatable element in a downhole packer device.
BACKGROUND OF THE INVENTION
Inflatable packers have been in use in the oilfield for many years. These packers include an inflatable element which expands under the application of fluid pressure into contact with the surrounding casing or tubular to effectively seal it off. Downhole conditions can change with regard to temperature. Downhole pressures can also fluctuate due to changes in the formation pressure or injection pressures applied in the annular space above the inflated element. The pressure and/or temperature fluctuations can be quite large. If the temperature of the element increases, the inflate pressure tends to increase. Conversely, if the temperature of the element decreases, the inflate pressure tends to decrease. If these fluctuations are large enough, an element rupture can occur. Alternatively, the element can release from the casing or tubular because of insufficient internal pressures. Temperature changes are frequently accompanied by applied pressure fluctuations. A cold fluid injected into the well or a zone that is shut off can cause the pressure and temperature effects on the inflated element described above. Experience shows that there are very few instances where a temperature change occurs without an accompanying pressure change in one direction or the other.
Compensation devices have been attempted in the past. One example is PCT application WO 98/36152 assigned to Tech Line Oil Tools A.S. In this design, a single floating piston, having two discrete piston areas with an atmospheric chamber in between, is employed. The purpose of this compensation device is to maintain the inflate pressure at a certain ratio above the well pressure, either above or below the element. This design, however, does not accommodate the discrete responses which occur due to pressure and temperature changes which occur contemporaneously. The compensator described by Tech Line is located below the element and attempts to inflate the element by way of compensation, depending on whether a cool-down or heat-up downhole is anticipated. In other words, the specific phenomenon must be anticipated before the tool is run in the wellbore so that the compensating piston will be in the appropriate position after inflation of the element. If cool-down is anticipated, the compensating piston of this design is completely stroked so that upon cool-down, the compensating piston can move uphole toward the element to maintain the internal pressure. Conversely, the compensating piston is not stroked at all if a heat-up is anticipated. In that manner, when the heat-up occurs, downhole movement of the compensating piston can occur to its opposing travel stop to avoid pressure build-up under the element in response to the surrounding heat-up.
However, where the compensator is below the elements as in the Tech Line design, and cool-down is expected, cold fluid is generally being injected from the surface. In these situations, the inject pressure is applied to the element, followed by subsequent cooling of the element. The inject pressure causes the element pressure to increase, and as the element cools, the inject pressure keeps the inflate pressure elevated and renders the compensator ineffective. This is because the compensator is placed in an initial fully stroked position, and while cool-down would bring it back toward the element, the applied inject pressure overcomes the cool-down effect and keeps the compensating piston bottomed against its travel stop, making the compensation system ineffective. This combination of forces causes the element to deform at the wall where the inject pressure is applied and substantially increases the risk of failure due to the possibility of kinking ribs which can cut the wall of the inflatable element.
Again, in the Tech Line design where the element temperature is expected to increase, an accompanying inflation pressure above the element results in fluid being squeezed out of the element so as to drive the compensating piston down. This occurs because due to the anticipated temperature increase, the compensating piston by design is against its travel stop closest to the element when the element is inflated. In that manner, the Tech Line compensator can compensate for temperature increases as the compensating piston moves away from the inflated element. However, temperature increases, coupled with applied pressures outside the element, add together to bring the compensating piston to its downward travel stop position, once again risking severe deformation and damage to the element.
What is needed is a compensating device that is fully functional for temperature increases or decreases which, at the same time, has the ability to respond to applied increases or decreases in pressure from above or below the element. One of the objects of the present invention is to isolate pressure effects, leaving the compensating device the ability to be fully responsive to increases or decreases in temperature, independent of fluctuations in pressures above or below the inflated element. Those and other advantages of the present invention will be more apparent to those skilled in the art by a review of the description of the preferred embodiment below.
SUMMARY OF THE INVENTION
A compensating system for an inflatable element is disclosed which can be responsive to a temperature increase or decrease and still regulate the inflate pressure of the inflatable element, despite fluctuations in pressures above or below the element. A compensating piston with an atmospheric chamber is used. The compensating piston is coupled to a balancing piston. The balancing piston is ported to receive pressure from above the element on one side, and below the element on the other side. When the apparatus is run in the hole, wellbore pressure causes the compensating piston to be in the collapsed position. Upon inflation, the compensating piston strokes. A positioning mechanism positions the compensating piston in the center to allow it to handle both temperature increases and decreases. Upon complete inflation of the element, the positioning mechanism releases the balancing piston to let it float and porting is opened from above and below the inflated element to the balancing piston. The balancing piston applies an opposite load on the compensating piston to counteract either a change in inject pressure from above or formation pressure from below.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1
a-f
illustrate the compensator in the run-in position.
FIGS. 2
a-f
show the compensator in the fully inflated position of the element.
FIGS. 3
a-f
show the porting changed on the balancing piston which is now free to move.
FIG. 4
a-f
show the latch sub being removed from the inflation housing.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to
FIGS. 1
a-e
, the compensating device C is installed adjacent to the inflatable packer P. However, shown in
FIG. 1
e
is an inflate sub
10
, which is connected to an inflatable packer of a known design at thread
12
. The inflate sub
10
is connected to inflation housing
14
at thread
16
. Lower connector
18
is connected to inflation housing
14
at thread
20
. Outer housing
22
is connected to lower connector
18
at thread
24
. Filler plug housing
26
is connected to outer housing
22
at thread
28
. Upper housing
30
is connected to filler plug housing
26
at thread
32
. Shear sub
34
is connected to upper housing
30
at thread
36
. Spring housing
38
is connected to shear sub
34
at thread
40
. Lock sub
42
is connected to spring housing
38
at thread
44
. Thread
46
is used to connect to the bridge plug assembly
47
. Accordingly, the entire outer assembly of the compensating device C has been described.
The compensating device C has an interior wall assembly which, beginning in
FIG. 1
e
, comprises a multi-component mandrel made up of interconnected sleeves
48
and
50
, which is in turn connected to latch sub
52
, shown in
FIG. 1
b
. These sleeves
48
and
50
, as well as latch sub
52
, are collectively referred to as the mandrel
54
. Mandrel
54
is retained by collet assembly
56
, which is in turn secured to lock sub
42
. The collet assembly
56
retains a shoulder
58
on the latch sub
52
to hold it in place until the mandrel
54
is ready to be selectively removed. Removal of the mandrel
54
as shown in
FIG. 4
will deflate the inflatable element.
Accordingly, what has been defined with the outer assembly and the mandrel is an annular space, generally described as
60
, which is broken into discrete areas based on the components located therein. Starting at the lower end or
FIG. 1
d
, an outer piston
62
is held in a stationary position due to tab
64
extending into groove
66
, which is defined between lower connector
18
and inflation housing
14
. Accordingly, the outer piston
62
is trapped against longitudinal movement. The outer piston
62
is a sleeve which defines an annular space
68
between itself and sleeve
50
. A compensating piston
70
is disposed in annular space
68
and further contains seals
72
and
74
, thus defining a discrete chamber using annular space
68
. Those skilled in the art will appreciate that movement of the compensating piston
70
will vary the volume of the annular space which is now a sealed chamber due to the presence of seals
72
,
74
and
80
. Initially, atmospheric pressure is located in the space
68
, and it acts on surface
76
to put a very small uphole force on the compensating piston
70
, which varies as a function of its internal pressure. Outer piston
62
has a top end
78
(see
FIG. 1
d
), which acts as a lower travel limit for the compensating piston
70
. Outer piston
62
further has a seal
80
in contact with sleeve
50
for complete isolation of the space
68
, which has an initial charge preferably of atmospheric pressure, but other pressures can be used without departing from the spirit of the invention.
Referring to
FIGS. 1
c-e
, it can be seen that compensating piston
70
creates an annular space
82
, which extends from surface
84
down to the inflate sub
10
. Fluid communication with the inflatable element occurs through passage
86
into space
82
, all the way through to surface
84
on compensating piston
70
. Space
68
is, of course, isolated from the inflate pressure found in space
82
due to the presence of seals
72
,
74
, and
80
. Accordingly, an increase in the inflate pressure of the element
27
is communicated through passage
86
into space
82
as a force against surface
84
.
Inner spacer
88
is mounted above surface
90
on compensating piston
70
. The area of surface
90
is designed to be larger than the area of surface
84
, with the preferred ratio being approximately 1.3:1. This results in a magnification of the net force applied to the underside of the inflated element due to pressure on surface
90
by a ratio of the areas of surface
90
divided by surface
84
. This neglects the area of surface
76
because the pressure acting on it is so low. In the run-in position shown in
FIG. 1
c
, the inner spacer
88
merely rests on surface
90
.
Compensating piston
70
defines an annular space
92
in which the inner spacer
88
is found. Filler plug housing
26
has a filler port
94
, which allows pressure in the annular space in the wellbore outside of filler plug housing
26
and above the inflated element
27
to be communicated into passage
92
.
Also located in space
92
is balancing piston
96
. Seals
98
and
100
mounted on opposite sides of balancing piston
96
effectively define the variable upper reaches of space
92
. Surfaces
102
and
104
are exposed to the pressure in space
92
and through port
94
to the pressure in the annulus in the wellbore above the set inflated element
27
.
In the run-in position, dog or dogs
106
, supported on a shear ring
108
and extending through an opening
110
in extension sub
112
, act as the upper travel limit for the balancing piston
96
.
Connected to extension sub
112
is spring piston
114
. A spring
116
bears on shear sub
34
on one end and on shoulder
118
on spring piston
114
. Resisting the uphole bias of spring
116
is a series of locking segments
120
. Locking segments
120
are preferably in quarter sections featuring an external groove
122
within which is located a band spring
124
. In the run-in position shown in
FIG. 1
a
, the locking segments
120
engage shoulder
126
on lock sub
42
. Accordingly, upward movement of the spring piston
114
, responsive to the bias force of spring
116
, is resisted by contact with shoulder
126
by locking segments
120
.
Spring housing
38
has a port
128
. Spring piston
114
has a recess
130
opposite port
128
in the run-in position shown in
FIG. 1
a
. Seal
132
, in conjunction with seal
134
, defines an annular space
136
above spring piston
114
. During run-in, mandrel
54
is obstructed at its lower end to allow element inflation. As a result of inflation and subsequent release of the bridg plug, mandrel
54
allows communication from below the element to port
138
, while above port
138
the mandrel
54
is obstructed. A port
138
extends through the mandrel
54
at sleeve
50
to allow fluid communication from the formation below the inflated element up to and above spring piston
114
at annular space
136
. In the run-in position, downward movement of spring piston
114
is limited by shoulder
150
. Annulus pressure outside of port
128
, in the run-in position, cannot communicate with space
136
due to the presence of seals
132
and
134
. However, the presence of recess
130
allows annular pressure through port
128
to communicate down to balancing piston
96
at surfaces
140
and
142
. Since the same annulus pressure at port
128
is also present at port
94
, and the surface areas of surfaces
102
and
104
are equal to surface areas of surfaces
140
and
142
, the balancing piston
96
is in pressure balance during the run-in procedure.
As shown in
FIG. 1
b
, a shear release ring
144
is held by a shear pin
146
. The shear release ring
144
abuts the spring piston
114
to prevent its downhole movement until a predetermined force exists in annular space
136
, as will be explained below.
In the run-in position, another annular space
148
is defined above the balancing piston
96
and extends from surfaces
140
and
142
and on both inside and outside of extension sub
112
and spring piston
114
up to seals
132
and
134
on spring piston
114
. In the run-in position, port
128
aligns annulus pressure around the compensating device C into annular space
148
. Seals
132
and
134
effectively isolate space
136
from space
148
.
The key components of the compensating device having been described, its operation after run-in will now be reviewed in more detail.
Inflate pressure is applied through the mandrel
54
to the inflatable element. As the pressure inside of the mandrel
54
rises, the pressure in space
136
rises as well due to the open communication because of port
138
. Due to ports
128
and
94
, communication of external annulus pressure occurs in the area around recess
130
and against surfaces
102
and
104
on balancing piston
96
, respectively. Since the annulus pressure remains constant and the internal pressure in the mandrel
54
is building up, a sufficient force imbalance occurs on the assembly of spring piston
114
and extension sub
112
. Eventually, the shear pin
146
is broken, allowing the assembly of spring piston
114
and extension sub
112
to move downwardly, compressing spring
116
. Downward motion continues until the shear release ring
144
bottoms on shoulder
150
. As that movement occurs, the dogs
106
may push the balancing piston
96
downwardly if it happens to be adjacent at that time. At the same time, a rise in the inflate pressure brings the pressure up in passage
86
, communicating to annular space
82
, thus increasing the pressure seen by surface
84
. In view of port
94
, the pressure seen at surface
90
, which is opposite surface
84
on compensating piston
70
, remains the annulus pressure outside the compensating device C. Accordingly, with a build-up of pressure in annular space
82
against a reference pressure of annulus pressure in space
92
, the compensating piston
70
moves uphole, taking with it inner spacer
88
. The pressure required to initiate this movement in the preferred embodiment where the ratio of surfaces
90
to
84
is 1:1.3 is 30% above annulus pressure. This assumes that the initial pressure in chamber
68
is atmospheric or a negligibly small pressure. Eventually, inner spacer
88
contacts surface
104
on balancing piston
96
, as shown in
FIGS. 2
b
and
2
c
.
FIGS. 2
b
and
2
c
also show the balancing piston
96
somewhat downwardly shifted, with the bottoming of shear release ring
144
on shoulder
150
.
As shown in
FIG. 2c
, the compensating or movable piston
70
is disposed approximately midway between top end
78
of outer piston
62
, which comprises the lower travel stop, and shoulder
152
, which comprises the upper travel stop. Shoulder
152
is on filler plug housing
26
. The spacer
88
dictates the position of compensating piston
70
when it contacts balancing piston
96
.
Eventually, sufficient pressure is applied inside of mandrel
54
to fully set the element on the inflatable packer with the pressure being built up high enough for an ultimate release from the packer. As an example, the element could inflate at approximately 400 psi within mandrel
54
. A further pressure increase to around 600 psi would be used to break shear pin
146
, with the release mechanism from the packer being actuated at about 3000 psi. Subsequent to that release, the pressure inside of the mandrel
54
decreases, which allows the spring
116
, shown in
FIG. 3b
, to expand, pushing up spring piston
114
. Upward movement of spring piston
114
takes seal
134
past surface
154
, which is on the outside of the mandrel assembly
54
. The upward movement of spring piston
114
in effect aligns port
138
to annular space
148
. Thus, the pressure below the set inflatable packer is communicated through the mandrel
54
into port
138
to above the balancing piston
96
within annular space
148
. At the same time, the upward movement of spring piston
114
shifts recess
130
sufficiently so as to bring seal
156
in juxtaposition with surface
158
, effectively closing off port
128
by virtue of seals
132
and
156
which straddle port
128
on spring piston
114
. Therefore, in the position shown in
FIGS. 3
a-e
, the balancing piston
96
is now freely floating, with surfaces
102
and
104
in annular space
92
exposed to annulus pressure above the set inflatable through port
94
, while opposing surfaces
140
and
142
are exposed to the formation pressure below the set inflatable by communication through the mandrel
54
and port
138
. The ability of the balancing piston to float occurs because the upward movement of spring piston
114
pulls the dogs
106
off of shear ring
108
, as shown in
FIG. 3
b
. Accordingly, the new upper travel stop of the balancing piston
96
once the dogs
106
retract inwardly, as shown in
FIG. 3
b
, is surface
160
on shear sub
34
. During inflation, the element is inflated to well above the annulus presure so that the internal pressure exceeds the annulus pressure by more than the 30% area difference in the surfaces
90
and
84
. Upon release of balancing piston
96
, the inflate pressure in chamber
82
will decrease as piston
70
moves up slightly until the pressure in chamber
82
is about 30% higher than the pressure in chamber
92
. Again, this balance is dictated by the area ratios of surfaces
90
and
84
, neglecting surface
76
because pressure in chamber
68
is presumed negligible. In the ideal situation, upon the conclusion of inflation of the element in the packer, the downward forces on surfaces
140
and
142
should offset the upward forces on surface
84
so that very little net residual movement of balancing piston
96
, spacer
88
, and compensating piston
70
occurs. Depending on the area difference between surfaces
140
and
142
on one hand, and surface
84
on the other hand, there may be a slight shifting of compensating piston
70
immediately after inflation. However, despite this slight shifting, the compensating piston should be close to its mid-point in its available travel range between top end
78
of outer piston
62
and surface
152
on filler plug housing
26
.
If purely thermal loads are applied with no pressure changes experienced, the compensator works to adjust by moving. Thus, if the temperature decreases, the compensating piston
70
moves downwardly toward top end
78
of outer piston
62
. Conversely, if the temperature increases, the opposite movement of compensating piston
70
occurs toward shoulder
152
. Upward movement toward shoulder
152
by compensating piston
70
will move balancing piston
96
with it. Opposite movement by compensating piston
70
toward top end
78
of outer piston
62
will simply allow the entire assembly, including balancing piston
96
, to shift downwardly. Thus, without any pressure changes occurring downhole, the compensating device C of the present invention functions in response to increasing or decreasing temperatures by virtue of translation between its travel stops
78
and
152
.
It may occur that there is injection pressure applied outside the compensating device C at the same time as a temperature change is occurring. If the injection pressure in the annular space outside the compensating device C increases, the pressure in annular space
92
will also increase. The formation pressure below the set packer will remain the same and the pressure will be communicated through port
138
into annular space
148
on the other side of balancing piston
96
from annular space
92
. Thus, an unbalanced force will occur on balancing piston
96
, tending to drive it uphole. At the same time, the increased injection pressure in the annular space, communicated through port
94
into annular space
92
, will be applied to surface
90
. Since surface
90
is larger than surface
84
by some predetermined ratio, a boost force is applied to passage
82
and, in turn, through passage
86
to under the element to keep it from collapsing under the increased injection pressure in the annular space outside the compensating device C. The net result should be a small movement of compensating piston
70
, thus still leaving it between its travel stops
78
and
152
so that it is continually able to compensate for increases or decreases in temperature. It should be noted that upon increase in the pressure of the annular space outside the compensating device C, the residual pressure in annular space
68
, which started at a predetermined value such as atmospheric, also acts to move the compensating piston
70
upwardly by exerting a very small force on surface
76
.
Another possible scenario is that the annulus pressure drops outside the compensating device C. When this occurs, there is a net unbalanced downward force on the balancing piston
96
because the formation pressure remains constant, as does the pressure in annular space
148
which acts on surfaces
140
and
142
. However, with the outer annular pressure dropping and communication occurring with surfaces
102
and
104
through port
94
, the balancing piston
96
is urged downwardly. When contact is made with the inner spacer
88
, the unbalanced downward force on balancing piston
96
is transferred to compensating piston
70
. However, with the decrease in the annulus pressure, the pressure in annular space
92
is also decreasing. The pressure under the inflatable element, communicated to annular space
82
, creates a net upward force on compensating piston
70
. These two forces in opposite directions offset, perhaps with minor movement of the assembly due to the area differences of surfaces
102
and
104
compared to surface
84
. This is because the pressure from below, communicated and applied to surfaces
140
and
142
, results in a force which is offset by the inflate pressure under the inflatable element acting on the area of surface
84
. Thus, when the compensating piston
70
in the circumstance of decreasing external annular pressure finds its equilibrium position, the ratio of the inflate pressure under the inflatable element and the formation pressure below is equal to the area of surfaces
140
and
142
divided by the area of surface
84
. Ideally, the area of surfaces
140
and
142
should be between the areas of surface
84
, on the one hand, and
90
, on the other hand, and slightly larger than surface
84
. For the purposes of simplification of the analysis, the area of surface
76
exposed to the annular space
68
is ignored. Thus, the force balance is as follows: The formation pressure below acts downwardly on surfaces
140
and
142
. Surfaces
140
and
142
are equal in cross-sectional area to surfaces
102
and
104
. Thus, there is an upward force on the surfaces
102
and
104
by virtue of the outer annulus pressure. The inflate pressure under the element acts on surface
84
upwardly, while the annulus pressure through port
94
acts downwardly on surface
90
. Surface
90
is identical in area to surfaces
102
and
104
together or
140
and
142
together. The force balance simplifies to the formation pressure from below the inflatable element acting on an area such as surfaces
140
and
142
equals the inflation pressure under the inflatable element acting on the area of surface
84
. From that the relationship is derived where the inflation pressure under the element equals the formation pressure below the element times the ratio of the areas of, for example, surface
90
divided by surface
84
.
In the event of an increase in pressure from the formation, the annulus pressure above the inflated element and outside of the compensating device C remains the same. However, the increase in the formation pressure is communicated through port
138
onto the balancing piston
96
. Since the pressure above the balancing piston
96
is increasing while the outer annulus pressure remains constant, there is a net downward force on balancing piston
96
. This is communicated through spacer
88
to the compensating piston
70
. At the same time, the rising formation pressure tends to increase the inflate pressure, which presents an offsetting force in annular space
82
acting on surface
84
. Thus, because the formation pressure increases and such pressure is communicated to above the balancing piston
96
, any tendency to increase the inflate pressure, due to a rise in formation pressure, creates an offsetting uphole force on compensating piston
70
. The increased inflate pressure acts on surface
84
, thus offsetting the downhole increased force applied by a pressure increase from the formation acting in annular space
148
on the balancing piston
96
,. Since the areas of surfaces
140
and
142
on the one hand are only slightly larger than area
84
, the assembly of the balancing piston
96
and compensating piston
70
finds a new equilibrium position while still leaving the compensating piston
70
between its travel stops
78
and
152
. In that position, it can still further respond to thermal effects, regardless of the increase in formation pressure.
Those skilled in the art can appreciate that a drop in the annulus pressure outside the compensating device C and above the inflated element causes the same reaction as pressure increase in the formation below the inflated element. Similarly, the situation of additional pressure applied to the annulus outside the compensating device C is similar to a reduction in the formation pressure below the inflated element.
FIGS. 4
a-f
illustrate the removal of the mandrel
54
which causes the breaking of shear pin
160
attached to shear ring
108
. In order to accomplish this, the collets
56
release shoulder
58
so that the mandrel assembly
54
, including the latch sub
52
, can be pulled out. This action deflates the element.
Accordingly, the compensating device C of the present invention is able to continue functioning to compensate for thermal variations upward or downward, despite the overlay of pressure changers whether those are increases or decreases and whether their origin is in the formation below the inflated element or in the annular space above the inflated element. The design is simple and compact and can prevent failure or release as an anchor which was possible with some of the prior art designs, such as the Tech Line design described in the background of the invention.
Although the preferred embodiment shows the assembly of pistons above the element, they both can be below the element and still function identically to compensate for pressure and temperature effects. The compensating piston
70
would have one end exposed to the formation pressure and the balancing piston
96
would have one end exposed to the annular space.
The foregoing disclosure and description of the invention are illustrative and explanatory thereof, and various changes in the size, shape and materials, as well as in the details of the illustrated construction, may be made without departing from the spirit of the invention.
Claims
- 1. A compensation system for an inflatable element for a packer, comprising:a body; a movable piston in said body to compensate for a thermally induced increase or decrease in pressure within the inflated element; a balancing system on said body, said balancing system responsive to increased or decreased pressure external to the inflated element, compensating for its effects in a manner to allow said movable piston to continue to compensate for thermally induced pressure changes within the inflated element.
- 2. The system of claim 1, wherein:said balancing system comprises a balancing piston in said body; the inflatable element, when inflated downhole, creating an annular space above itself and around said body and isolating from said annular space another portion of the wellbore known as the formation pressure zone; said balancing piston has a first end exposed to said annular space; said movable piston has a first end exposed to said annular space.
- 3. A compensation system for an inflatable element for a packer, comprising:a body; a movable piston in said body to compensate for the thermally induced increase or decrease in pressure within the inflated element; a balancing system on said body, said balancing system, responsive to applied pressure external to the inflated element, compensating for its effects in a manner to allow said movable piston to continue to compensate for thermally induced pressure changes within the inflated element; said balancing system comprises a balancing piston in said body; the inflatable element, when inflated downhole, creating an annular space above itself and around said body and isolating from said annular space another portion of the wellbore known as the formation pressure zone; said balancing piston has a first end exposed to said annular space; said movable piston has a first end exposed to said annular space; said balancing piston has a second end selectively exposed to said formation pressure zone.
- 4. The system of claim 3, wherein:said balancing piston selectively operably engageable to said movable piston under the influence of a pressure differential between said formation pressure zone and the pressure in said annular space.
- 5. The system of claim 4, wherein:said movable piston having a second end exposed to the underside of the inflated element; said second end of said movable piston having an end area nearly equal to an end area of said second end of said balancing piston; whereupon operable engagement of said pistons due to said differential of said formation pressure zone and the pressure in said annular space, said balancing piston responds to said differential with slight movement leaving said movable piston in position to be able to still respond to thermally induced pressure changes within the inflated element.
- 6. The system of claim 5, wherein:pressure under the inflated element acts on said second end of said movable piston in a direction opposite the pressure in said formation pressure zone acting on said second end of said balancing piston.
- 7. The system of claim 3, wherein:said first end of said movable piston has an end area greater than a second end area on a second end of said movable piston which is exposed to pressure within the inflated element; whereupon a positive difference between said annular space pressure and the pressure in said formation pressure zone, said end area difference provides force multiplication to within the inflated element to compensate.
- 8. The system of claim 7, wherein:said balancing piston is selectively operably engageable to said movable piston under the influence of a pressure differential between said formation pressure zone and the pressure in said annular space.
- 9. The system of claim 8, wherein:said second end of said movable piston having an end area nearly equal to an end area of said second end of said balancing piston; whereupon operable engagement of said pistons due to said differential of said formation pressure zone and the pressure in said annular space, said balancing piston responds to said differential with slight movement leaving said movable piston in position to be able to still respond to thermally induced pressure changes within the inflated element.
- 10. The system of claim 9, wherein:pressure under the inflated element acts on said second end of said movable piston in a direction opposite the pressure acting on said second end of said balancing piston.
- 11. The system of claim 10, wherein:said balancing piston having a second end selectively exposed to pressure in said formation pressure zone; said ends of said balancing piston having substantially equal end areas.
- 12. The system of claim 11, wherein:said second end of said balancing piston exposed to pressure in said annular space during run-in, whereupon inflation of the element, said second end of said balancing piston is instead exposed to pressure in said formation pressure zone.
- 13. The system of claim 12, wherein:the end area of either end of said balancing piston is less than the end area of said first end of said movable piston and greater than said end area of said second end of said movable piston.
- 14. The system of claim 7, wherein:said second end of said movable piston comprises an additional end area exposed to an isolated chamber in said body which contains a predetermined low pressure in comparison with the ultimate pressure within the inflated element.
- 15. The system of claim 3, further comprising:a spring piston movable from a first position, where pressure from said annular space is exposed to said second end of said balancing piston, to a second position, where pressure in said formation pressure zone is exposed to said second end of said balancing piston.
- 16. The system of claim 15, wherein:said spring piston further comprising at least one locking dog to act as a travel stop to said balancing piston when said spring piston is in said first position; whereupon inflation of the element, said spring piston moves to its said second position and said dog is retracted from acting as a travel stop for said balancing piston, allowing said balancing piston to float.
- 17. The system of claim 16, further comprising:a spacer between said movable and balancing pistons, whereupon with said spring piston in said first position, said spacer stops movement of said movable piston as the element is inflated in a position between a pair of travel stops.
- 18. A method of isolating a portion of a wellbore, comprising:running in an inflatable packer; inflating an element on said packer to an inflate pressure; compensating for downhole pressure changes above or below and outside the inflated element while retaining the ability to compensate for thermally induced changes to said inflate pressure at the same time.
- 19. The method of claim 18, further comprising:providing a movable piston with a larger area on one side exposed to annulus pressure and a smaller area on an opposite side exposed to inflate pressure; applying a force tending to offset effects on inflate pressure due to an increase in annulus pressure above the element or a decrease in formation pressure below the element.
- 20. A method of isolating a portion of a wellbore, comprising:running in an inflatable packer; inflating an element on said packer to inflate pressure; compensating for downhole pressure changes above or below the inflated element while retaining the ability to compensate for thermally induced changes to said inflate pressure at the same time; providing a movable piston with a larger area on one side exposed to annulus pressure and a smaller area on an opposite side exposed to inflate pressure; applying a force tending to offset effects on inflate pressure due to an increase in annulus pressure above the element or a decrease in formation pressure below the element; providing a balancing piston having a first end exposed to said annular space and a second end exposed to formation pressure below the element; sizing the area of said second end of said balancing piston to be larger than said smaller area on said movable piston and smaller than said larger area on said movable piston; using said balancing piston to act on said movable piston to compensate for effects on the inflate pressure caused by a decrease in annulus pressure or an increase in formation pressure.
- 21. The method of claim 20, further comprising:putting said balancing piston in pressure balance during run-in by exposing its opposed ends of substantially equal area to annulus pressure during run-in; shifting one end of said balanced piston to exposure to formation pressure as a result of inflation of the element.
- 22. The method of claim 20, further comprising:selectively defining, in one direction, the maximum travel position of said balancing piston during inflation of said element; spacing said movable piston between travel stops to facilitate its subsequent response to thermal effects on said inflate pressure as a result of operable contact with said balancing piston disposed at its said maximum travel position; releasing said maximum travel position on said balancing piston after obtaining the desired positioning of said movable piston responsive to an applied inflation pressure.
- 23. A compensation system for an inflatable element for a packer, comprising:a body; a movable piston in said body to compensate for a thermally induced increase or decrease in pressure within the inflated element; a balancing system on said body, said balancing system responsive to applied pressure external to the inflated element, compensating for its effects in a manner to allow said movable piston to continue to compensate for thermally induced pressure changes within the inflated element; said balancing system comprises a balancing piston in said body; the inflatable element, when inflated downhole, creating an annular space above itself and around said body and isolating from said annular space another portion of the wellbore known as the formation pressure zone; said balancing piston has a first end exposed to said annular space; said movable piston has a first end exposed to said formation pressure zone.
- 24. A compensation system for an inflatable element for a packer, comprising:a body; a movable piston in said body to compensate for a thermally induced increase or decrease in pressure within the inflated element; a balancing system on said body, said balancing system, responsive to applied pressure external to the inflated element, compensating for its effects in a manner to allow said movable piston to continue to compensate for thermally induced pressure changes within the inflated element; said balancing system comprises a balancing piston in said body; the inflatable element, when inflated downhole, creating an annular space above itself and around said body and isolating from said annular space another portion of the wellbore known as the formation pressure zone; said balancing piston has a first end exposed to said annular space; said movable piston has a first end exposed to said formation pressure zone; said balancing piston has a second end selectively exposed to said annular space.
- 25. The method of claim 24, further comprising:said balancing piston selectively operably engageable to said movable piston under the influence of a pressure differential between said formation pressure zone and the pressure in said annular space.
- 26. The method of claim 24, further comprising:a spring piston movable from a first position, where pressure from said annular space is exposed to said second end of said balancing piston, to a second position, where pressure in said formation pressure zone is exposed to said second end of said balancing piston.
- 27. A method of isolating a portion of a wellbore, comprising:running in an inflatable packer; inflating an element on said packer to an inflate pressure; compensating for downhole pressure changes above or below and outside the inflated element while retaining the ability to compensate for thermally induced changes to said inflate pressure at the same time; providing a movable piston with a larger area on one side exposed to formation pressure and a smaller area on an opposite side exposed to inflate pressure; applying a force tending to offset effects on inflate pressure due to an increase in formation pressure below the element or a decrease in annulus pressure above the element.
- 28. A method of isolating a portion of a wellbore, comprising:running in an inflatable packer; inflating an element on said packer to an inflate pressure; compensating for downhole pressure changes above or below the inflated element while retaining the ability to compensate for thermally induced changes to said inflate pressure at the same time; providing a movable piston with a larger area on one side exposed to formation pressure and a smaller area on an opposite side exposed to inflate pressure; applying a force tending to offset effects on inflate pressure due to an increase in formation pressure below the element or a decrease in annulus pressure above the element; providing a balancing piston having a first end exposed to said annular space and a second end exposed to formation pressure below the element; sizing the area of said second end of said balancing piston to be larger than said smaller area on said movable piston and smaller than said larger area on said movable piston; using said balancing piston to act on said movable piston to compensate for effects on the inflate pressure caused by a decrease in annulus pressure or an increase in formation pressure.
- 29. The method of claim 28, further comprising:putting said balancing piston in pressure balance during run-in by exposing its opposed ends of substantially equal area to formation pressure during run-in; shifting one end of said balanced piston to exposure to annulus pressure as a result of inflation of the element.
- 30. The method of claim 29, further comprising:selectively defining, in one direction, the maximum travel position of said balancing piston during inflation of said element; spacing said movable piston between travel stops to facilitate its subsequent response to thermal effects on said inflate pressure as a result of operable contact with said balancing piston disposed at its said maximum travel position; releasing said maximum travel position on said balancing piston after obtaining the desired positioning of said movable piston responsive to an applied inflation pressure.
US Referenced Citations (6)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2322394 |
Aug 1998 |
GB |