The present relates to the generation of electrical power using photovoltaic cells.
In the past, photovoltaic (PV) cells have been widely used to convert sunlight into electricity. A plurality of cells may be located behind a glass sheet to form a PV module. PV modules may receive a fraction of all the light that enters the glass, both direct sunlight and diffuse skylight. However, the efficiency of conversion of the total amount of incident solar energy is not high; for example, little more than 20% conversion may be achieved in current commercial PV modules. This limitation arises in part because sunlight comprises a broad range of wavelengths, and conventional PV modules use a single semiconductor type. While any given semiconductor may convert with high efficiency at a given characteristic wavelength, it is less efficient at other wavelengths. In the relatively inefficient spectral regions of any given PV cell, only a small amount of the available solar energy may be converted into electricity.
A PV module with higher overall efficiency may be preferred over a conventional module, provided the overall cost is not increased so much as to offset the efficiency gain. Sunlight may potentially be converted into electricity with higher overall efficiency than is possible with any one semiconductor, by dividing the solar spectrum and using the different parts to power PV cells using different semiconductors, each cell being illuminated preferentially by those parts of the spectrum which it converts with highest efficiency. One approach taken in the past used different semiconductors stacked on top of each other, forming a multijunction cell. In such a multijunction cell, different spectral bands separate out by absorption and conversion as sunlight travels down through the stack. However, this multijunction approach has typically been limited to expensive semiconductors and manufacturing techniques. To reduce the overall cost of energy generation by this approach, typically a small multijunction cell has been used in conjunction with optics to collect a large area of direct sunlight and strongly focus it onto the small cell area. However, in such configurations, the diffuse component of sunlight, which is typically between 20% and 40% of the total input, is nearly all lost, and in many cases system cost is increased because of the additional focusing optics and dual axis tracker required.
Other methods to use combinations of semiconductors of smaller area and/or of lower cost have been proposed, in which sunlight is first passed through optics which spatially separate the spectrum, directing different parts of the spectrum to different separated cells to better match their different spectral responses.
In prior art, Newton (“Opticks” 1704) provides a glass prism to separate sunlight into distinct spectral bands by refraction. Such refractive dispersion has the advantage of unambiguous wavelength separation, with angular deviation decreasing monotonically as wavelength is increased, but has the disadvantage that the angular separation is small. In a patent application (US 2010/0095999 A1) “Ultra-high efficiency multi-junction solar cells using polychromatic diffractive concentrators”, inventor Menon proposes dispersion by a phase-plate and lens combination, the lenses focusing different wavelengths onto different laterally arranged cells. Diffraction by the phase plate gives higher angular spectral dispersion than a prism; however the design does not account for the fact that diffraction of any specific wavelength from the broad solar spectrum is generally in multiple orders, each being deflected (or directly transmitted) in a different direction. In another patent application, (US 20120318324 Al) “Laterally Arranged Multiple-Bandgap Solar Cells” 2012, inventors Ning and Caselli show laterally-arranged multiple bandgap solar cells and a notional depiction of dispersive concentrators positioned above to provide light to a surface of each of the cells, but do not provide specifics about the nature of the spectral separation, whether refractive or dispersive.
Zhang et al, Journal of Photonics for Energy, 2013, show a configuration with sunlight passing through a flat window of holographic lenses to PV cells of two different types. The lenses partially focus a band of the solar spectrum onto strips of cells of one type oriented perpendicular to the entrance window, while remaining light passes by to sheet of solar cells of another type oriented parallel to the entrance window.
Improvements are needed.
A photovoltaic module comprises one or more spectrum splitting devices disposed adjacent a first side of the photovoltaic module; and a plurality of photovoltaic cells disposed adjacent a second side of the photovoltaic module opposite the first side and such that the photovoltaic cells are spaced from the one or more spectrum splitting devices, wherein at least one of the photovoltaic cells comprise a bifacial photovoltaic cell, wherein the one or more spectrum splitting devices are configured to selectively direct incident energy to one or more of the photovoltaic cells, and wherein a spatial configuration of the one or more spectrum splitting devices and the plurality of photovoltaic cells are configured based on an optimization parameter.
The cost-per-watt of silicon photovoltaic (PV) modules has fallen by 80% in the last decade, but is only expected to decrease by another 15% in the next decade. This is due to a maturing manufacturing capability and the fact that silicon cells have already achieved 92% of the theoretical efficiency limit. Therefore, PV technologies based on traditional monofacial silicon cells are not expected to produce a significant reduction in cost-per-watt or cost-per-energy yield performance. Given the limitations in price reduction for conventional silicon panels, it is important to consider other PV technologies that achieve higher energy yield but can be manufactured using relatively inexpensive components and can be integrated into flat-panel modules compatible with conventional mounting and sun tracking hardware.
Several PV technologies have been studied that achieve high energy yield. Concentrating photovoltaic (CPV) systems focus direct sunlight onto multi junction solar cells that have high conversion efficiency. Since multi junction cells are manufactured using slow epitaxial growth processes, the cells are expensive and CPV systems must have high levels of concentration to be cost effective. In addition, CPV systems have been found to have lower performance than expected when operating in actual illumination conditions. One cause for the poor performance is that CPV systems do not convert diffuse sunlight which accounts for 15-40% even in characteristically sunny locations. CPV systems also require the use of dual-axis tracking systems that are more expensive than single-axis tracking and require more maintenance.
An alternative to CPV systems with tandem multi junction cells for achieving high conversion efficiency are spectrum-splitting photovoltaic (SSPV) systems. This approach uses a set of single-junction PV cells with different bandgap energies. Each PV cell converts light most efficiently within a limited range of the solar spectrum and is less efficient for the rest of the solar spectrum. An optical filter splits the solar spectrum into different spectral bands and directs each band to the solar cell with optimal spectral response to attain an overall higher module conversion efficiency. SSPV systems can achieve greater than 30% conversion efficiency when splitting the spectrum between two different bandgap energy PV cells. They can also operate efficiently at lower concentration levels and therefore work well with single-axis tracking. Volume holographic optical elements (VHOEs) are of particular interest for spectrum-splitting applications due to their efficient optical filtering properties and low cost. SSPV systems based on VHOEs also capture diffuse sunlight and can have form factors comparable to conventional silicon modules.
Conversion of ground-reflected light using bifacial photovoltaic (BFPV) cells is another technique to increase energy yield in a fixed collection region. BFPV systems have received greater interest in recent years and are expected to surpass 30% of the PV market share by 2025. BFPV systems use bifacial silicon solar cells that have electrical contact grids and PN-junctions designed to allow conversion from both the front and rear sides of the cell. The energy yield of a BFPV module can be improved by 10-50% depending on the characteristics of the ground surface and the module array configuration.
The following drawings show generally, by way of example, but not by way of limitation, various examples discussed in the present disclosure. In the drawings:
In the present disclosure, a bifacial spectrum-splitting photovoltaic (BF-SSPV) system is proposed that combines techniques used in SSPV and BFPV approaches, resulting in a system that attains higher energy yield than either method individually. A BF-SSPV system comprises an array of identical unit cells. A single unit cell is depicted in
The BF-SSPV system has the additional benefit of converting rear-side illumination with the bifacial silicon cells. Rear-side illumination comprises light reflected from the ground surface, reflected from the surface of a nearby module, or scattered off the atmosphere and onto the rear side of the solar panel. Since the light collection on the rear side of the BF-SSPV module is limited by the fraction of the area which is covered by bifacial cells, light collection is enhanced by applying a diffusing scattering surface on the rear side of the GaAs cell. Some of the light that is scattered from the surface is reflected by total internal reflection (TIR), redirected onto the bifacial silicon, and converted to electrical power.
In the present disclosure a method for simulating and optimizing the annual energy yield (EYt) of the BF-SSPV system is developed. The EYt can be computed as a sum of direct, diffuse, and ground-reflected illumination components that are converted into electrical energy. First, the direct component is optimized by tuning the VHOE design parameters such as the hologram construction point-source locations, film thickness, and index modulation. Next, the rear-side and diffuse components are simulated and the EYt is computed for different illumination conditions. The analysis shows that the system converts 1010(kw·hr)/(yr·m{circumflex over ( )}2) in Tucson, Ariz., with dual-axis tracking and rear-side irradiance levels typical of utility scale mounting configurations. When accounting for losses due to single-axis tracking, the BF-SSPV generates 970(kw·hr)/(yr·m{circumflex over ( )}2). Only 10% of the 40(kw·hr)/(yr·m{circumflex over ( )}2) loss is due to decreased spectrum-splitting performance and the remaining loss is due to decreased irradiance from the cosine factor. The one-axis tracking energy yield is 45%, 26%, and 7% more than comparable monofacial silicon, bifacial silicon, and monofacial SSPV modules, respectively.
The EYt of the BF-SSPV system for different concentration ratios (CR), front aspect ratios (FAR), and rear aspect ratios (RAR) is evaluated where:
CR=(Ww+Ws)/Ww #(1)
FAR=H
f/(Ww+Ws) #(2)
RAR=H
r/(Ww+Ws) #(3)
with Ww the width of the GaAs cell, Ws the width of the bifacial silicon cell, Hf the thickness of the front glass encapsulant, and Hr the thickness of the rear glass encapsulant. Design tradeoffs between the system dimensions and the energy yield are analyzed to guide future work in balancing the size, cost, and performance of the system. The analysis shows that even very thin systems with FAR values as low as 0.25 or CR values as high as 8 can achieve the same energy yield as conventional monofacial modules with 30% conversion efficiency.
Holographic Optical Element Optimization
Overview
Within each unit cell, the VHOE comprises an array of VHLs as depicted in
In previous SSPV design and optimization work by Vordran et. al. and Wu et. al. the Kogelnik Q-parameter was constrained to be at least 10 to ensure that the VHOE was diffracting in the thick grating regime. While a lower Q-number provides broader spectral bandwidth which is beneficial for spectrum-splitting, this constraint was used to ensure that all the diffracted light went into a single order and was directed to the intended PV cell. In order to more effectively balance the competing effects of the spectral bandwidth and degradation due to higher order diffraction, the holographic film thickness is determined by optimizing the PCEd directly without constraining the Q-parameter of the VHOE. A further disadvantage of the Q-parameter constraint was that the holographic film thickness constrained the CR and FAR values of the system, since the dimensions of the system are related to the diffraction angles and the Q-parameter. By eliminating this constraint, designs that have practical advantages, such as higher CR or lower FAR values, can be investigated. These designs will then be evaluated with rigorous coupled wave analysis to determine issues with higher diffraction orders.
Conversion of Direct Illumination
The PCEd is determined by a combination of diffraction efficiency and ray tracing simulations. A model of the unit cell is set up in FRED non-sequential raytracing software. The total width of the unit cell is arbitrarily chosen and the remaining dimensions Ww, Ws, and Hf are scaled based on values of the CR and FAR. The VHOE is modeled by dividing it into 80 segments, in which the spatial frequency of each grating segment is determined based on the surface component of the grating vector, (x). The number of segments is chosen to provide accurate raytracing resolution and account for the changing spectral diffraction efficiency, Tit (x,λ), across the surface of the lens, where i is the order of the diffracted beam. The spectral diffraction efficiency is computed using RCWA for 7 transmission orders and 7 reflected orders for each segment in the VHOE. Two methods for calculating the RCWA diffraction efficiency were utilized in the present disclosure. The computation was performed directly in Python during the VHOE optimization and using RSOFT electromagnetic simulation software during the final energy yield calculations and 3D angle of incidence calculations. The first method was used during optimization since it is ˜100× faster than RSOFT and more suitable for the computational burden of the optimization algorithm, but the second method was used during the final computation of the EYt for accuracy since it calculates TM polarization and 3D angles of incidence. Lastly, a broadband spectral source with spectrum, G(λ), was positioned above the VHOE.
First, a raytrace simulation was performed and used to obtain the spectral irradiance, Ij (λ), incident on the jth PV cell. The spectral irradiance is then used to compute the spectral optical efficiency, SOEj (λ), defined as the ratio of the light on the jth PV cell over the total incident spectrum:
SOE
j(λ)=Ij(λ)/G(λ) #(4)
The PCEd for direct sunlight is now obtained assuming an AM1.5 spectrum for direct sunlight generated in SMARTS2, AM1.5d (λ):
where the SCEj(λ) is the spectral conversion efficiency for the jth PV cell in the unit cell. The integral in the numerator is the power generated by the jth PV cell and the integral in the denominator is the power in the spectrum.
Holographic Lens Construction Geometry
The hologram grating K-vector is used as a design parameter to achieve several important performance features. First, the hologram must provide sharp cutoffs between spectral bands. For this purpose, light at the “transition” wavelength is focused to the boundary between the GaAs and silicon PV cells, where the “transition” wavelength is the bandgap wavelength of the GaAs cell. Wavelengths shorter than the transition wavelength disperse across the GaAs cell and longer wavelengths disperse across the silicon cell. The transition wavelength and the coordinate point of the boundary between the two solar cells determines the surface component of the grating vector. The hologram must also provide high optical efficiency within specific spectral bands. This can be achieved by adjusting the slant angle of the grating vector to diffract normally incident light most efficiently for a given wavelength in the center of the spectral band. The K-vector that satisfies both these conditions across the entire aperture of the VHL is the target grating K-vector, t(x).
In practice, holograms are typically manufactured using a “two-point source” construction geometry as illustrated in
(x,P1,P2)=
(x,P1)−
2(x,P2) #(6)
Since holographic materials have sensitivities in the visible range and the transition wavelength lies in the infrared, the hologram must be fabricated with light at a different wavelength than the focusing wavelength. As a result, t(x) cannot be fabricated without error using a two-point source construction method. Errors in the constructed K-vector will result in aberrations that decrease the quality of the spectral band separation characteristics and reduce the diffraction efficiency across the aperture of the VHL. Both of these effects limit the PCEd of the system. To overcome this limitation, a robust algorithm is developed that determines the point source locations that minimize the error Δ between the constructed K-vector and the target K-vector:
Δ=∥(x,P1,P2)−
t(x)∥2 #(7)
The optimization is performed in Python using the optimize.minimize function in SciPy. This process is repeated for each of the four VHLs in the unit cell of the VHOE. The K-vector formed using the resulting point sources is used in the subsequent simulation and optimization of the VHOE.
Film Thickness and Index Modulation
Each VHL must diffract light efficiently across its spectral band to obtain high PCEd which is a function of the hologram film thickness and effective refractive index modulation values that the recording material can have. In this stage of the optimization, the values of d1, Δn1, d2, and Δn2 that attain the highest PCEd are determined, where d1/Δn1 are the values for VHLs I and IV and d2/Δn2 are the values for VHLs II and III. DCG is assumed as the holographic material and a set of possible film thicknesses between 1 um and 30 um and index modulation up to 0.1 are considered based on the material limitations.
Before simulating the PCEd, the set of index modulation values that provide the highest diffraction efficiency for each film thickness is determined. For a given film thickness, the index modulation that provides the highest diffraction efficiency is determined by simulating the diffraction efficiency for a range of index modulation values within the material limitations and selecting the value that provides the highest diffraction efficiency. Once this is determined, the PCEd is simulated for each film thickness and its corresponding index modulation. The combination of holographic film thickness and index modulation values that provide the highest PCEd is selected as the most optimal combination. The optimizations for d1/Δn1 and d2/Δn2 are performed separately since these sets of parameters independently affect the PCEd.
As an example, a VHOE is optimized assuming a CR of 2 and a FAR of 1. First, the construction point sources are determined (Table 1). The point source locations are measured with respect to the center of the VHL. Next the index modulation and holographic film thickness is optimized.
The average spectral diffraction efficiency along the aperture of VHLs I and IV is computed and plotted in
Table 1 shows a list of optimized volume holographic element parameters. The film thickness, index modulation, and point source positions are listed for each of the four VHLs in the unit cell. The point sources positions assume fabrication using a laser with light at wavelength 532 nm and are measured from the center of the respective VHL.
Annual Energy Yield Analysis
Annual Energy Yield Calculation
The EYt, of the system can be computed as the sum of the direct, diffuse, and ground reflected solar insolation components that are converted into electrical energy and are represented as EYd, EYs, and EYr respectively:
EY
t
=EY
d
+EY
s
+EY
r #(8)
The direct and diffuse components are computed based on the power conversion efficiency for direct and diffuse illumination, represented as PCEd and PCEs, respectively:
EY
d
=PCE
d
·E
d #(9)
EY
s
=PCE
s
·E
s #(10)
where Ed and Es are the direct and diffuse solar insolation components from the Typical Meteorological Year (TMY3) database at a specific location. The component of energy yield from light reflected from the ground or scattered from the atmosphere onto the rear-side of the module is determined according to:
EY
r=χ·(Ed+Es)·PCEr #(11)
where χ is the irradiance factor given by:
χ=Er/(Ed+Es) #(12)
and PCEr is the power conversion efficiency on the rear side of the PV module and Ed+Es is the insolation on the front side of the module.
Modeling the rear illumination is a challenging task that depends on factors related to the module spacing, ground clearance, tilt angle, and albedo. In literature, results are not typically reported in terms of the irradiance factor, but instead reported in terms of the bifacial gain:
BG=χ·ϕ #(13)
where ϕ is bifacial factor which is the ratio of the conversion efficiency of the rear side of the module over the front side of the module. The irradiance factor can be obtained from studies in literature simply by dividing the BG by the bifacial factor. In some cases, the bifacial factor is assumed to be 1, so the BG is equivalent to the irradiance factor. The irradiance factor can calculated using the formula by Kutzer et. al.:
χ=α·0.95·[1.037·(1−√{square root over (gcr)})·(1−e{circumflex over ( )}(−8.691·h·gcr))+0.125·(1−gcr{circumflex over (x)}4)] #(14)
where α is the albedo, h is the length of the module, and gcr is the ground coverage ratio, or the ratio of the module length over the distance between modules. According to this model, the irradiance factor varies between 7.3%-18.4% when the albedo varies between 0.2-0.5 for fixed module height h=0.3 m and gcr=0.5. In Pelaez et al. the irradiance factor varies between 10-20%. In the present disclosure, an irradiance factor of 15% is assumed except when otherwise noted. The irradiance factor can further be increased to 30% by elevating the modules to 1 m off the ground and 50% for standalone modules.
The energy yield can also be expressed in terms of the energy conversion efficiency (ECE), or the fraction of the EYt over the total insolation incident on the front-side of the module:
ECE=EY
t/(Ed+Es) #(15)
This expression provides a convenient comparison of the performance of systems under different illumination conditions and provides a convenient metric for comparing monofacial and bifacial systems. For example, a monofacial silicon module with cell conversion efficiency ηs=22.5% also has an ECE of 22.5%. A bifacial silicon module with ηs=22.5% and with BG=15% has an ECE of 25.9%, indicating that a monofacial module must have a PV cell conversion efficiency of ηs=25.9% to achieve the same energy yield as the bifacial module.
Conversion of Diffuse Illumination
The power conversion efficiency for diffuse sunlight is determined using a similar raytracing method as for direct sunlight. In the FRED model described in Section 2.2, a Lambertian scattering surface with 100% transmittance is placed underneath the spectral source. The source is designed to simulate diffuse sunlight, propagating towards the VHOE over a steradians. The spectral diffraction efficiency of the VHOE is simulated with a broad range of incidence angles. A raytrace simulation yields the SOEj(λ) for diffuse sunlight and the PCEs is computed using the SMARTS2 spectrum for diffuse sunlight with an air mass of 1.5, AM1.5s(λ):
Continuing the example from Section 2.5, a system with a FAR of 1 and CR of 2 obtains a PCEs of 24.0%.
Conversion of Rear-Side Illumination
The power conversion efficiency for the rear side of the module is determined in FRED by modifying the unit cell model in Section 2.2. First, a 96% reflective Lambertian scattering surface is placed underneath the GaAs cell to enhance light collection by the bifacial silicon cell. Next, a glass encapsulant layer with thickness, hr, is placed underneath the PV cells. Lastly a source with irradiance, Gr, is placed underneath the glass encapsulant layer. The collection factor (CF) is determined by running a raytrace simulation:
CF=I
s
/G
r #(17)
where Is is the irradiance absorbed by the bifacial silicon cell. The PCEr is determined by multiplying the CF by the conversion efficiency of the bifacial silicon, ηs=22.5%:
PCE
r
=CF·η
s #(18)
The CF is dependent upon the CR and the RAR as shown in
The CF depends upon the CR since the system can only convert irradiance in the fraction of the area covered by bifacial silicon cells and cannot convert light in the area filled by the GaAs cell. The CF depends upon the RAR since it affects the average number of passes a ray needs to take through the rear-scattering surface before it hits the silicon cell and is converted. Each pass through the scattering surface loses a percentage of light through the TIR escape cone, so the RAR needs to be large enough to minimize this effect. With a RAR of 0.2, the CF is enhanced by up to 25% with the rear scattering surface. In the remaining parts of this analysis it is assumed that the RAR value is 0.2.
Different locations, ground surface characteristics, and module array geometries result in varying illumination conditions and module performance. To analyze the performance of the module, the EYt is computed for different illumination conditions for the example system with a FAR of 1 and CR of 2 and plotted in terms of the ECE in
Using the Kutzner model (Eq. 14) for illumination parameters in Tucson, the irradiance factor varies between 7.3%-18.4% for albedo values ranging between 0.2-0.5, assuming module height h=0.3 m and gcr=0.5. Using
Effect of Sun-Tracking on Energy Yield
The diffraction efficiency of the VHOE is sensitive to the angle of incidence of light. While in the previous EYt calculation, we assumed dual-axis tracking systems with no tracking error, most utility-scale PV plants deploy single-axis tracking since it is more economical. To confirm that the BF-SSPV system is compatible with single-axis tracking, the EYt for a single-axis tracking system with tracking accuracy of +/−0.5 degrees is evaluated for the example system with a FAR of 1 and a CR of 2.
The PCEd is computed over a range of incidence angles using the same simulation method as described in section 2.2, except the source is set at a specified incidence angle and is not normally incident. The results are plotted in a contour plot in
The PCEd is averaged over the range of angles marked in the dotted red box to estimate the average efficiency of the system. For a tracking system with +/−0.5 degree accuracy, the PCEd degrades from 32.0% to 31.9%. The EYt computation follows the method described previously, except the direct insolation is reduced since angle of the panel with respect to the sun reduces the irradiance by the cosine factor. The modified value of the direct insolation is determined using a method similar to Zhang et. al. by multiplying each DNI data value by the cosine factor for that data point. The cosine factor is computed as the dot product of the surface normal of the panel and the unit vector pointing in the direction of the sun's position. The cosine factor is calculated for each DNI data point in TMY3 by calculating the sun's position based on the day and hour values that the data point was taken. Using this method, the EYt decreases from 1010(kw·hr)/(yr·m{circumflex over ( )}2) to 970(kw·hr)/(yr·m{circumflex over ( )}2). 90% of the 40(kw·hr)/(yr·m{circumflex over ( )}2) loss in energy yield is due to the cosine factor losses and not due to the degraded quality of the optical filtering. From this analysis, it can be seen that the BF-SSPV system can be implemented with single-axis tracking systems with minimal degradation in the energy yield.
Effect of Unit Cell Dimensions on Energy Yield
The CR and FAR values are important parameters in the BF-SSPV system design since they impact the EYt that can be achieved, but also factor into the cost, size, and weight of the system. Typically, the wide-bandgap PV cells in SSPV systems are assumed to be from III-Vs since they have been demonstrated to be manufactured with high conversion efficiency. Unfortunately, III-V cells are relatively expensive compared to silicon cells. For this reason, it is worthwhile analyzing the tradeoffs between EYt and CR. Similarly, the FAR affects the thickness of the glass or plastic material layer between the VHOE and the PV cells. A thinner layer is more desirable for reducing the weight and bulkiness of the system, but it comes at the cost of reducing the EYt. The CR and FAR values determine the form factor of the unit cell, the optimal VHOE parameters, and the EYt that can be achieved. Once these parameters are chosen, the absolute dimensions of the unit cell size can be scaled without any effect on the optimal VHOE parameters or the achievable EYt.
The EYt was simulated for a range of CR and FAR values with illumination in Tucson, Ariz. with an irradiance factor of 15%. The results are plotted in terms of the ECE and are shown in
Comparison to Other PV Systems
The single-axis tracking EYt of the BF-SSPV system is compared to other PV systems in Table 2. The EYt in Tucson, Ariz. of each PV system is presented alongside the percent improvement in EYt of the BF-SSPV system over each system. The irradiance factor is assumed to be 15% for all systems. The following systems are listed according to energy yield: 1) monofacial silicon with conversion efficiency of 22.5%, 2) bifacial silicon with conversion efficiency of 22.5%, 3) GaAs with conversion efficiency of 28.8%, 4) the SSPV system from Vorndran et. Al (corrected for single-axis tracking), 5) the optimized SSPV system from this paper using monofacial silicon instead of bifacial silicon, 6) the BF-SSPV system example in the present disclosure.
The EYt improvement can also be compared for different illumination conditions. For example, using the Kutzner model (Eq. 14) for albedo values between the 0.2-0.5, the improvement of the BF-SSPV over monofacial silicon and monofacial SSPV systems ranges between 40%-47% and 4%-9%, respectively.
Table 2 shows Energy Yield for various PV systems in Tucson, Ariz., assuming the irradiance factor is 15%. The improvement in energy yield of the BF-SSPV system is listed as a percentage.
Discussion
Over recent years the market for BFPV has grown rapidly while high-efficiency PV systems such as multijunction CPV have declined. BFPV modules are promising since they increase EYt for a relatively small increase in module cost, but this development should not preclude the research and development of high conversion-efficiency modules, as the system design in the present disclosure shows the two approaches for improving EYt are not exclusive. Like BFPV modules, SSPV modules have potential for large increases in EYt using relatively inexpensive materials. DCG VHOEs cost as little as 3 $/m2 and have previously been used in commercially made PV modules by Prism Solar Technologies. As indicated by the tracking analysis in the present disclosure, SSPV modules can be integrated into inexpensive one-axis tracking systems. The greatest obstacle in terms of achieving cost-effective SSPV and BF-SSPV systems is the development of a relatively inexpensive wide-bandgap PV cell, since state-of-the-art III-V cells are orders of magnitude more expensive than silicon. Even wide-bandgap cells that are several times more expensive than silicon may be acceptable since, as shown in the present disclosure, the CR can be engineered to reduce the area filled by the wide-bandgap cell while maintaining high EYt.
In recent years, researchers and start-up companies have invested more in replication machines and techniques for mass-manufacturing VHOEs. Roll-to-roll manufacturing has been demonstrated and a variety of hologram copying techniques have been utilized that show how high-efficiency elements can be fabricated with sufficient repeatability. The feasibility of manufacturing and implementing VHOEs in solar applications was demonstrated by Prism Solar Technologies with their holographic solar concentrators, which were successful when the price of silicon was higher. These developments show that the manufacturing of VHOEs for the BF-SSPV system is feasible and scalable for mass-manufacturing.
Further improvements in EYt can be obtained by employing a bifacial GaAs cell instead of the monofacial cell used in this analysis. In this configuration no rear scattering reflector would be necessary and light would be converted across the entire aperture of the rear side of the module. The monofacial GaAs cell was used to emphasize that the cells in the present disclosure are commercially available and based on currently achievable cell efficiencies. However, wide-bandgap bifacial GaAs cells have been developed in laboratory conditions and could be implemented in this system, improving the EYt of the reported design by 4.8% and outperforming monofacial SSPV systems by 12.3%.
Future work should focus on comparing the advantages, limitations, and feasibility of using different methods for enhancing the optical filter design. For example, the VHOE described in the present disclosure provided optimal spectral bandwidth and filter shape, assuming a single-layer grating with sinusoidal index modulation. While this approach is advantageous for its simplicity relating to the hologram fabrication, other approaches achieve broader bandwidth and a more ideal filter profile. Vorndran et. al. utilized a non-linear swelling effect observed in DCG that broadens the Bragg-matching condition and provides more ideal spectral filtering. In other approaches, Wu et. al. used cascaded VHOEs and Leger et. al used multiplexed VHOEs. In addition to enhanced filtering that can increase EYt, cascaded or multiplexed elements can be used to decrease dispersion and may be used to design SSPV systems with higher CR or lower FAR values.
In the present disclosure a photovoltaic system is proposed that achieves high energy yield by combining holographic spectrum-splitting and bifacial photovoltaic technologies. The system comprises an array of volume holographic lenses that splits normally incident sunlight into spectral bands and directs each band to bifacial silicon and GaAs photovoltaic cells. Diffuse sunlight is transmitted through the hologram without diffraction and is converted. Rear-side illumination is converted by the bifacial silicon and the rear-side light collection is enhanced by up to 25% using a reflective scattering surface on the rear-side of the wide-bandgap cell. The energy yield is optimized by tuning the volume holographic element film thickness, index modulation, and construction point source locations. The energy yield is analyzed for a variety of conditions and it is determined that for dual-axis tracking and typical illumination conditions in Tucson, Ariz. the system achieves 32.8% energy conversion efficiency and can exceed 35% under certain illumination conditions. When comparing dual-axis tracking and single-axis tracking, the energy yield decreases from 1010(kw·hr)/(yr·m{circumflex over ( )}2) to 970(kw·hr)/(yr·m{circumflex over ( )}2) where 90% of the decrease is due to reduced irradiance due to the cosine factor from the earth's changing declination angle throughout the course of the year and not from optical filtering losses. Lastly, it is determined that the optimal concentration ratio is between 2 and 3 but can still reach 30% energy conversion efficiency for values as high as 8. The optimal front aspect ratio lies between 0.5 and 1.5 but the energy conversion efficiency can exceed 30% even for values as low as 0.25. From the analysis in the present disclosure, it is concluded that bifacial cell conversion can be integrated into spectrum-splitting photovoltaic systems, resulting in modules that have conventional forms factors and can be integrated with single-axis tracking and that have higher energy yield than either technology individually achieves.
Photovoltaic solar energy conversion systems are becoming more pervasive as a renewable energy source. However, their cost per watt ($/W) and cost per kilowatt-hour ($/kW-hr) performance is still above that available from fossil fuels. This makes replacement of conventional power sources with solar difficult to justify in certain operating environments. In order to make solar more competitive the conversion efficiency must increase without significant increase to the system cost. Several methods have been proposed to increase the power conversion efficiency of photovoltaic systems. These include: i) broad spectral band optical concentrators [See Matthew Muller, et. al., “A side-by-side comparison of CPV module and system performance,” Prog. Photovoltaics: Res. Appl., Vol. 24, 940-954 (2016)]; ii) spectrum splitting systems that use an optical system to separate different spectral bands and direct the separated spectra to different single bandgap PV cells that maximize the conversion efficiency of the spectral band [See e.g., A. G. Imenes and D. R. Mills, “Spectral beam splitting technology for increased conversion efficiency in solar concentrating systems: a review,” Sol. Energy Mater. Sol. Cells 84(1-4), 19-69 (2004); A. Mojiri, R. Taylor, E. Thomsen, and G. Rosengarten, “Spectral beam splitting for efficient conversion of solar energy—A review,” Renew. Sustain. Energy Rev. 28, 654-663 (2013); WO2016200988A1]; and iii) modules with bifacial PV cells that collect light from both faces of the module allowing the conversion of light reflected from the surroundings as well as light incident directly from the sun [S. Ayala Pelaez, C. Deline, P. Greenberg, J. S. Stein, R. K. Kostuk, “Model and Validation of Single-Axis Tracking with Bifacial PV,” presented at 7th World Conference on Photovoltaic Energy Conversion, Waikoloa, Hi., 2018]. Each method may improve the conversion efficiency, but may also add system complexity and cost. This in turn decreases the system performance metrics of $/W and $/kW-hr. In order to improve these metrics, the conversion efficiency must be maximized in a large variety of operating environments.
In an aspect of the present disclosure, a PV module may be configured to increase conversion efficiency and may operate in a broader range of solar illumination conditions. In the present disclosure, PV modules may comprise spectrum splitting photovoltaic systems and bifacial cells. As an example, spectrum splitting photovoltaic systems may maximize the use of the incident solar spectral power distribution and can collect both direct and diffuse light. As a further example, bifacial cells may collect light on the back surface of the system. Moreover, PV modules of the present disclosure may be configured (optimized) such that a select ratio of spectrum splitting is effected and/or a ratio of bifacial to non-bifacial cells are used. This affords an increase in the overall system power conversion efficiency without significant increase in the system complexity. For instance, bifacial PV systems already require different cell types and module packages than conventional single bandgap PV cell modules and are used with single axis tracking to increase their energy yield. Spectrum splitting may also require special module packaging and single axis tracking. Most of the additional cost of both bifacial and spectrum splitting systems are related to packaging and the tracking system. Therefore increasing the energy yield by using a combination of the two approaches can potentially lower the $/kW-hr metric.
The proposed concept increases the power conversion efficiency and energy yield of photovoltaic systems by using a combination of spectrum splitting and bifacial solar power collection without significant increase to the system cost. This approach can lower the $/W and $/kW-hr of the photovoltaic system and make it more competitive with other power/energy conversion methods.
When configuring a PV module of the present disclosure, one may evaluate baseline system performance such as:
When configuring a PV module a single axis tracking may be used. Such a single axis tracking supports spectrum splitting system and may increase bifacial PV performance.
The PV module(s) of the present disclosure may comprise holographic optical elements. Additionally or alternatively, a position of a transition wavelength in the spectrum splitting may be configured (e.g., optimized) based on short/long wavelength conversion efficiency. As an example, an optimum transition wavelength focus may not be at the border between a wide band gap (WBG) and a narrow band gap (NBG) PV cell. As a further example, the optimum transition wavelength may also differ from a wavelength between the WBG and NBG peak wavelengths. Increase concentration on the WBG PV cell in the spectrum splitting system may allow larger area BF silicon cells to increase energy yield from the BF PV cells. Further configuration of the PV modules may comprise:
A system of the present disclosure may comprise a spectrum splitting system or component. A spectrum splitting system may optimize the utilization of the spectral content of the incident solar illumination by directing appropriate spectral components to photovoltaic cells that have an increased (or optimized) response to these components. As an example, a spectrum splitting system may comprise holographic optical elements that may be configured to direct incident energy having a first wavelength (or within a first band) to a first PV cell or cells, and direct incident energy having a second wavelength (or in a second band) to a second PV cell or cells. Δn incident surface of the PV module may comprise one or a plurality of spectrum splitting systems. Each of the one or more spectrum splitting systems may comprise a holographic optical element or other device configured to split and direct incident energy based on certain properties (e.g., wavelength). A plurality of spectrum splitting systems may be configured to split or direct incident energy based on different properties such as a different wavelengths or bands. As such, the type of PV cells and the configuration of the spectrum splitting systems may be configured (e.g., tuned) based on conditions or optimization goals.
A rear side of the module may also convert solar illumination that is reflected or scattered from the ground and other objects through the use of bifacial photovoltaic cells on part or all of the rear side of the module surface.
An illustration of one configuration is shown in
The combined energy yield of the spectrum splitting and bifacial components of the system are optimized together to produce the highest overall system energy yield. Estimated energy yield performance improvement is 4.79% with respect to monofacial spectrum splitting systems; 37.2% with respect to standard bifacial PV, and 55.78% with respect to high performance monofacial silicon PV modules. Based on some preliminary calculations the bifacial spectrum splitting (BFSS) module shows improvement over monofacial spectrum splitting:
Improvements offered with BFSS system with ideal spectrum splitting optical elements:
The efficiency of the bifacial spectrum-splitting system with 50/50 narrow bandgap (silicon) and wide bandgap (GaAs) cells and the silicon cell area bifacial is estimated at 35.5% and if the total backside is bifacial the efficiency increases to 37.19%.
Preliminary results from the hologram optimization modelling is showing improvement with designs that are not 50/50 split between the silicon bifacial and Ga As cells. The modules may be packaged with glass on both the front and rear side and may be used with one-axis tracking. Silicon PV cells may be used. Ga As PV cells may be used. Other PV cells may be used.
This invention was made with government support under Grant No. 1041895, awarded by NSF. The government has certain rights in the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/028184 | 4/15/2020 | WO | 00 |
Number | Date | Country | |
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62833925 | Apr 2019 | US |