The present invention relates generally to hoist and/or crane systems. More particularly, the present invention relates to a portable or mobile system which can be utilized to hoist or lift materials.
Hoist systems and cranes are used in a variety of applications for lifting a variety of materials. Construction sites often use hoists and cranes to lift building materials and the like. Another application relates to the lifting of signs and the installation of advertising copy at billboard sites. Advertising copy can include images placed primarily on vinyl films or wood. Wood is often used for extensions or cut-outs which extend above or beyond the typical rectangular-shaped billboard.
In the billboard industry, billboards are comprised of a billboard structure and faces. The faces are mounted on an area on the billboard structure where advertising copy is typically displayed. Advertising copy includes graphics, images, or text, and is usually placed on vinyl film or wood. The advertising copy can be changed when it is desirable to change the message or advertisement on the billboard. Alternatively, the billboard can utilize paper, cardboard, wood, plastic film, or other materials as the surface for holding the images which are attached to the face of the billboard.
Heretofore, the advertising copy was lifted onto the billboard faces manually, either by pulling a rope up by hand (roping), by utilizing generic block and tackle, or with the assistance of a crane truck. Roping can be strenuous and tiring, and requires younger, stronger people to perform this task on a regular and continuing basis. Utilizing generic block and tackle requires extensive set-up time and can require more than one person. Further, generic block and tackle is not well suited to the positioning requirements associated with advertising copy replacement on a billboard structure.
Crane trucks are relatively expensive pieces of equipment. Further, the use of a crane truck requires that the operating area surrounding the billboard be clear of obstacles, power lines, etc. Billboard structures are frequently located in remote areas or areas which are difficult to access. For example, billboard structures that are located in farmer fields, railroad right-of-ways, junkyards, parking lots, snowed-in areas, etc. are often difficult to access with a large piece of equipment.
United States Patent Application Publication U.S. 2001/0050263A1 discloses a portable aluminum jib crane with an attached nip roller drive system for lifting billboard vinyls. The nip roller drive system utilizes two rollers to raise and lower a flat rope. The drive roller assembly is mounted upon a subframe comprised of two square tubing members. The square tubing members can be mounted in a female square tubing member which is attached to a trolley. The trolley can be configured to ride on an I-beam associated with the billboard structure.
Heretofore, hoist systems for billboards have been complicated and heavy, requiring more than one person or the use of equipment to bring the hoist system to the top of the billboard structure. Further, such systems have been difficult to mount onto the billboard structure. Billboard structures vary in size and require a mounting system which can adapt to the various types of billboard structures.
Thus, there is a need for a hoist system which is portable and lightweight. Further, there is a need for a hoist system which can be easily attached on a variety of billboard structures. Further still, there is a need for a hoist system which is manufactured from relatively lightweight components. Yet further, there is a need for a low-cost hoist system. Even further still, there is a need for a hoist system optimized for the replacement of advertising copy.
An exemplary embodiment relates to a lightweight hoist system for raising and lowering vinyl sign faces or extensions for a billboard having a billboard structure including a walkway. The hoist system includes a pole member having a first portion and a second portion. A bend is situated between the first portion and the second portion at an angle. The pole member has a length. The length and the angle are sufficient to provide adequate height and reach to handle vinyl sign faces or extensions from the walkway for installation and for removal. The hoist system also includes a mounting structure and a winch assembly. The mounting structure allows the pole member to be fastened and unfastened from a raising and lowering position by a single person. The mounting structure is for relative permanent attachment to the billboard structure and has a first member at a first position above the walkway and a second member at a second position below the first member. The pole member is easily fastened and unfastened from the first member and the second member. The winch assembly has at least one component coupled to the pole. The winch assembly is capable of winding a flexible line. The winch assembly can be used to raise or lower the vinyl sign faces or extension via the flexible line.
Another exemplary embodiment relates to a method of raising and lowering articles for a billboard. The method includes attaching a mounting structure to the billboard using a relatively permanent attachment, and fastening a pole member to the mounting structure using a relatively temporary fastener. The method also includes attaching the articles to a flexible line of a winch assembly, raising or lowering the flexible line with the winch assembly, and unfastening the pole member from the mounting structure. The flexible line is directly or indirectly coupled to the pole member.
Another exemplary embodiment relates to a light weight hoist system for raising and lowering vinyl sign faces or extensions for a billboard having a billboard structure including a walkway. The hoist system includes a cantilevered pole member, a mounting structure means for allowing the pole member to be easily fastened and unfastened from a raising and lowering position by a single person, and a winch assembly. The mounting structure means is for a more permanent mechanical attachment to the billboard structure than the fastening of the pole member to the mounting structure. The winch assembly has at least one component coupled to the pole member and is capable of winding a flexible line. The winch assembly can be used to raise or lower the vinyl sign faces or extensions via the flexible line. The pole member can be easily unfastened from the mounting structure and stored out of viewing sight on the billboard structure by a single person. The mounting structure remains attached to the billboard structure when the lightweight pole assembly is stored.
The exemplary embodiments will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements in the various drawings, and:
With reference to
Various features of hoist system 10 contribute to its advantageous use in a variety of applications and environments. The combination of mounting structure 14, hold and wear member 42, pole member 12, and winch assembly 16 provides significant advantages for certain applications. Although discussed below with respect to raising billboard vinyls and other signage, hoist system 10 can be utilized in other applications where lightweight equipment for lifting articles is advantageous.
Hoist system 10 is preferably a lightweight system that can be operated and installed by a single person. Hoist system 10 can be utilized to lift loads less than 250 pounds, although the description of hoist system 10 is not limited to such a rating. Using pole member 12 discussed below with reference to
Winch assembly 16 is preferably attached to a center portion 18 of pole element or member 12. Center portion 18 is between a bottom end 22 and a top end 24 of pole element or member 12. Pole member 12 is preferably rotatable with respect to mounting structure 14 so that vinyls and other signage can be moved across the face of the billboard as necessary.
Winch assembly 16 is fixed with respect to pole member 12 and is used to raise and lower a line 28 to manipulate vinyls or other signage on a billboard structure. Pole member 12 is bent to enable positioning of the vinyls or other signage and to provide appropriate clearance as vinyls or other signage are raised and lowered. Hoist system 10 allows vinyls or other signage to be rotated up to 360 degrees.
Winch assembly 16 includes line 28 with a hook or other attachment device 32. Winch assembly 16 can also include pulley 26 attached at top end 24 of pole element 12 and a crank assembly 19 attached at center portion 18. A clamping bracket or other hardware can be used to couple winch assembly 16 to pole member 12. Any number of block and tackle or other bearings can be utilized with winch assembly 16. Preferably, winch assembly 16 can be driven by a portable electric drill. Alternatively, assembly 16 can include a crank or can otherwise be manipulated manually to wind and unwind line 28. Line 28 can include a hook or other attachment device 32.
Attachment device 32 can engage a tube upon which a vinyl is rolled. The vinyl can be unrolled from the tube when it is installed on the billboard structure. Attachment device 32 can include a rotatable joint which allows the vinyl to be handled more easily. In an application which uses bundled vinyls, attachment device 32 can engage a strap that is wrapped around the bundle. Attachment device 32 can also engage a karabiner. Other equipment, tools, extensions, cut-outs, etc. can be raised by hoist system 10. Advantageously, hoist system 10 is capable of raising cut-outs and extensions above the top of the billboard structure due to the height of pole member 12.
Preferably, line 28 is a one-eighth inch or 7×19 galvanized or stainless steel wire rope with a breaking strength of at least 2,000 pounds, or a one-eighth inch stranded synthetic rope with a breaking strength of at least 2,000 pounds for non-metallic applications. Alternatively, line 28 can be a flat belt, a nylon cord, a chain, a rope, or a cable. Pulley 26 is preferably a fixed block with a two-inch or larger sheave size to handle line 28.
Winch assembly 16 can be operated via a portable electric hand drill (cordless DC or corded AC). Preferably, an electric one-half inch drill, such as those manufactured by Milwaukee Electric Tool Corporation of Wisconsin, can be utilized to drive winch assembly 16. Advantageously, the portable hand drill can be transported up to the billboard structure and does not need to remain on the billboard structure (as a fixed motor unit does) where it is exposed to the environment. Alternatively, winch assembly 16 can include an electric motor coupled to a battery or an AC power source.
In one embodiment, winch assembly 16 is operable from either side and includes a braking system. The drive shaft extends from winch assembly 16 in opposite directions on both sides to permit engagement from either side. Operation from either side can be advantageous as pole member 12 is rotated, and is achieved by applying the power source to either end of the drive shaft. Access on either side of winch assembly 16 can be important due to the narrow walkway associated with some billboard structures. The ability to drive winch assembly 16 from either side allows safe and effective operation as pole member 12 is rotated and vinyls and other signage are moved across the face of the billboard structure. Winch assembly 16 can have a winch for two sided operation such as a DLB1550 Winch which is manufactured by Dutton-Laison Company of Hastings, Nebr.
In another embodiment, winch assembly 16 is operable from one side and includes a braking system. Winch assembly 16 can have a winch for one sided operation such as a DLB800A Winch which is manufactured by Dutton-Laison Company of Hastings, Nebr. Alternative crank mechanisms, ratchet systems or winch devices can be utilized with either winch.
Pole member 12 is shown in
Top plate assembly 40 engages hold and wear member 42. Preferably, hold and wear member 42 is a polymer (such as an engineered thermoplastic) bearing ring or hold ring slid about the circumference of pole member 12. Hold and wear member 42 can slide within a slot 44 of top plate assembly 40 as pole member 12 is raised. A rubber cushion mount ring device or other mechanical stop can be used to prevent hold and wear member 42 from sliding off of pole member 12. Top plate assembly 40 can be comprised of two plates welded together to define a channel or slot 44.
Mounting structure 14 can be attached to a billboard structure by welding or with clamps, bolts, nuts or other mechanical fastening devices. Advantageously, pole member 12 can be rotated on bearing 38 to various positions to ease the loading and unloading of materials, such as advertising copy, tri-vision slats, vinyls, extensions, equipment or tools on the billboard structure.
With reference to
Exemplary dimensions for pole member 12 in
In one embodiment, pole member 12 can be manufactured from a composite material (see
Applicants have found that a winding angle of approximately 35 degrees (e.g., 30-40 degrees) enables the formation of bent section 56 in accordance with the design criteria and application parameters associated with billboard hoist applications. In particular, a winding angle of approximately 35 degrees (e.g., 30-45 degrees) allows bent section 56 to be created so that section 52 is at a 37 degree angle (e.g., 1-90 degrees, more preferably 30-45 degrees) with respect to section 54. Embodiments of pole member 12 are not limited to the exemplary dimensions and angles given above unless expressly recited in the claims.
Pole member 12 of
Although a continuous fiber filament winding is the preferred manufacturing process for pole member 12 of
Although epoxy resin with an anhydride promoter or curing agent is the preferred resin or matrix system, other thermoset resins such as polyester, vinylester, etc. could be used with appropriate promoters. Some thermoplastic resin systems could also be used. Prepreg fibers, which are fibers that have been pre-impregnated with a resin system, could also be used as the material of choice for pole member 12 of
In the composite material embodiment, the tensile strength of the continuous fiber-resin matrix composite material of pole member 12 of
A preferred manufacturing process for pole member 12 in the composite material embodiment of
In another embodiment, the optimum and preferred winding angles for the composite material embodiment of pole member 12 of
In an alternative embodiment in
In another embodiment, bent section 56 can be reinforced with windings over the outside circumference of member 12. Alternatively, or in addition, additional windings can be provided on the inside of section 56 for reinforcement of a filament wound pole member 12.
Due to the lightweight construction of a composite pole member 12, it can be lifted by a single person to the top of a billboard and does not require additional crane materials or boom trucks. Further, the non-metallic material associated with a composite pole member 12 of the composite material embodiment reduces risks associated with lightning and power lines. The composite material embodiment of pole member 12 is also advantageously impact resistant and has a safe failure mode where pole member 12 has an observable, localized, progressive failure mode of the fiber and resin system and will not completely sever during failure under design load levels.
With reference to
With reference to
Channels 58 allow adequate structural support in the unique and variable conditions associated with billboard structures. Channels 58 provide a structurally sound mounting assembly for 360 degree operation.
With reference to
Alternatively, bearing 38 can be a cylindrical member or a bracket for fastening pole member 12 to mounting structure 14. In one embodiment, bearing 38 is a composite or plastic cylindrical member which fits within section 54 or around section 54.
With reference to
In
Once hold and wear member 42 engages slot 44, both pins 92 are slid through apertures 68 (
The at least somewhat spherical shape of mounting ball 38 allows a single person to set pole member 12 over mounting ball 38 and slowly bring it into engagement, thereby easing the placement of pole member 12 so that one person can assemble hoist system 10 for operation. Alternative mounting hardware can be utilized without departing from the scope of the invention.
In one embodiment, hoist system 10 can be permanently attached to the billboard structure, requiring that an operator merely bring a portable electric hand drill to raise and lower line 28. Preferably, top attachments for mounting structure 14 are at least 36 inches above the base of the structure and at least 30 inches above the location of the lower attachments. Alternatively, mounting structure 14 can be welded to the billboard structure. Channel extensions can be attached to channels 58 if necessary.
In another embodiment, two mounting structure assemblies 14 are employed on a single billboard structure. If two assemblies 14 are utilized at opposite ends of the billboard structure, a single pole assembly (pole member 12, hold and wear member 42, and winch assembly 16) can be used to handle vinyls that are rolled in a uniform direction.
After installation of vinyls, hoist system 10 can be disassembled by unfastening the pole assembly and strapping the pole assembly to the billboard structure for storage. Pole member 12 should be strapped or bracketed at section 56, with end 22 resting on the bottom of the catwalk.
With reference to
With reference to
Winch assembly 16 (
Exemplary dimensions for pole member 12 in
Pole member 12 in
Applicants believe that the lightweight construction of aluminum pole member 12 of
It is understood that although the detailed drawings, specific examples, materials and particular values given provide exemplary embodiments of the present invention, the exemplary embodiments are for the purpose of illustration only. The method and apparatus in the aforementioned embodiments are not limited to the precise details and descriptions disclosed. For example, although particular mounting positions are described, other mounting structures can be utilized. Various changes may be made to the details disclosed without departing from the scope of the invention which is defined by the following claims.
This application claims priority to and is a Continuation-in-Part (CIP) of U.S. application Ser. No. 10/278,086, filed Oct. 21, 2002, incorporated herein by reference in its entirety.
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Number | Date | Country | |
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Parent | 10278086 | Oct 2002 | US |
Child | 11330755 | US |