The present disclosure relates to the technical field of housing components built with thin-wall steel structures, in particular to a building information modeling (BIM)-based modular housing built with thin-wall channel steels.
A cold-arranged thin-wall steel structure building system is attracting more and more attentions recently due to such characteristics as light self-weight, good seismic performance, various connection modes, adaptability in complex architectural image, less or no wet operation, suitability in industrial optimization design and modular production, short construction period, flexible pattern layout of the housing, less construction wastes, reusability in members and close-to-zero pollution to the environment and is listed as a preferred project in the low-rise buildings and middle and high-rise buildings.
At present, the development and application of a novel high-strength cold-arranged profile steel, especially thin-wall cold-arranged profile steel, become the new frontier in the field of cold-arranged profile steel. However, since cold-arranged thin-wall steel structures in our country have not been enough for the deep processing of product members, a wide range of parts and modular production have not yet reached. Foreign forming technologies are adopted so that very few structural systems with independent intellectual property rights are developed being lack of own brand. With the rapid development of the construction of new rural areas in recent years, the demand for housing with new structures is growing continually and the traditional concept is gradually changing. The steel-framed housings have also gradually developed in rural areas. Since the existing steel-framed housing system structure is in large in weight, long in construction period and high in cost, which is unfavorable to its popularization and application. A patent, entitled by “thin wall steel structure single profile and combined profile and thin wall steel structure housing thereof”, granted in 2015, proposes a novel steel structure housing system and the present patent application is to solve the problem of quick installation of the above patent.
Patent Publication No. CN102359191A provides a patented technology “thin-wall steel structure connectors and connection structure thereof” in which a technical solution of rapidly butting the connectors and thin-wall steel profiles by tightly-hooping steel strips is adopted. This solution is suitable for rapid assembly of thin-wall steel structure housing in a short period, which has reasonable structural design and is high in strength without fault. However, the patented technology described above, in the process of putting into operation, has the problems of complex structure and difficulty in manufacturing of the profiles, requirement for special forming equipment and high cost, cannot be well combined with the existing profile forming machine and affects promotion and application thereof. In this patented technology, a tubular or grooved profile sleeves the outside of the connectors, hooping grooves in the connectors are used as anti-slippage fixing centers and the profile is compressed inside the hooping grooves forcibly by the tightly-hooping steel strips. However, in practical use, since the thickness of the thin-wall steel profile is very thin, usually being about 0.3 mm and steps and ridges are present at the edges of bilateral wing plates of hooping grooves, the thin-wall steel profile, after being deformed by the compression of the tightly-hooping steel strips, is easy to damage, thereby causing the strength of the profile to decrease obviously, even the fracture of the entire profile. Furthermore, anticorrosive treatment cannot be conducted to voids arranged after the damage and the problem that the connection structure will be corroded is caused after the rainwater enters the damaged gap. Therefore, the patented technology above has potential safety problems in practical application and needs to be improved.
The purpose of the present disclosure is to solve the existing problems and deficiencies of the existing thin-wall steel structure connectors and connection structures and is directed to provide a BIM-based modular housing built with thin-wall channel steels, capable of avoiding damage to the connection structure caused by excessive partial pressure and adapting to connection requirement of different profile steels so as to reduce difficulty in processing and lower production costs.
The following technical solution is adopted to achieve the purpose above of the present disclosure.
The BIM-based modular housing built with thin-wall channel steels comprises foundations, columns, beams, walls, a roof plate, doors, and windows, wherein the columns and transverse beams adopt inward-flanging C-section steel or combined square steel arranged by oppositely buckling symmetric inward-flanging C-section steel and the columns and foundations, the columns and transverse beams, adjacent transverse beams, the columns or transverse beams and slant beams, the transverse beams or slant beams and roof plate, and joints of adjacent supports are connected to each other together by base connectors, butting connectors, or crossed connectors.
Each inward-flanging C-section steel comprises a web and a bilateral wing plate of which the edge is provided with an inwardly bent inward flange; the combined square steel comprises two inward-flanging C-section steels which are buckled oppositely and an inner support; the inner support is a web welded in a matched manner inside two C-section steel joints and punched or perforated locating grooves are arranged in the outer surfaces of the two C-section steel joints, respectively; bilateral side-plates of the two C-section steel joints are aligned and there is a gap between the bilateral side-plates, outward-opening relief grooves are arranged in respective web at the gap; an inward flange is arranged at the bilateral wing plate of the inward-flanging C-section steel, respectively; the inward-flanging C-section steel is wrapped outside the inner support and the inward flange is inserted inside the corresponding relief hole in a matched manner; the surface of the inward-flanging C-section steel is provided with rear-pressing grooves which sleeve within the punched or perforated locating grooves in a matched manner; steel strips are bound outside the inward-flanging C-section steel such that the inward-flanging C-section steel is fixed with inner support in a whole; clamping grooves are arranged outside the C-section steel joint at a position corresponding to the web and the steel strip forces the inward-flanging C-section steel to be locally recessed to enter the clamping groove.
Each base connector comprises a base and a connecting joint, one connecting joint is arranged at each of both ends of the butting connectors and the crossed connector is used for fixing at least two connecting joints vertically and slantwise; the connecting joint is arranged by welding at least one horizontal or slant plug, which is groove-shaped, at the sides of the C-section steel joints, the web is welded at the inner sides of the C-section steel joints and slant plug at least at the end position and the punched or perforated locating grooves are arranged at the outside surfaces of the C-section steel joints and slant plug; outward-opening relief grooves are arranged between respective web and bilateral side-plates of the C-section steel joints or the slant plug; and clamping grooves are arranged outside the C-section steel joints and the slant plug at a position corresponding to the web.
Information on a unique name, a unique spatial location, a shape and a material of respective workpiece in a steel structure project, including the information on the unique name, unique spatial location, shape and material of beams, columns and respective connecting joint recorded by BIM information locating pieces, is recorded using the BIM information locating pieces; during the construction, the information included in the BIM information locating pieces on respective workpiece is read by a BIM information scanner to perform connection and welding construction on respective workpiece in the project.
A method for recording the information on the beams and columns by the BIM information locating pieces comprises the following steps of: establishing the BIM information locating pieces with respect to the beams and columns at both ends of the front side of the beams and columns and establishing a left-end BIM information locating piece A and a right-end BIM information locating piece B, respectively, at the position of a beacon, wherein the beacon is located at the center of the BIM information locating piece; and both the left-end BIM information locating piece A and right-end BIM information locating piece B comprise a unique name information record, a size information record and a material information record of a beam or a column, a spatial location information record of the beam or column, name information records of end members of the beam or column as well as name information and location information records of locating connecting plates at the respective side of the beam or column.
The connecting joints of the base connector or butting connector or crossed connector comprise a connecting joint for single thin-wall inward-flanging C-section steel and a connecting joint for dual-thin-wall inward-flanging C-section steel.
The connecting joint for the dual-thin-wall inward-flanging C-section steel is welded with a web in a matched manner at least at both ends inside two C-section steel joints buckled oppositely; and punched or perforated locating grooves are arranged in the outer surfaces of the two C-section steel joints, respectively; bilateral side-plates of the two C-section steel joints are aligned and there is a gap between the bilateral side-plates, outward-opening relief grooves are arranged in respective web at the gap; clamping grooves are arranged outside the C-section steel joint at a position corresponding to the web.
The crossed connector comprises a cross-shaped, T-shaped, K-shaped, L-shaped, V-shaped or a mutually perpendicular three-dimensional coordinate form.
The BIM-based modular housing built with thin-wall channel steels further comprises connectors between thin-wall ingots and top beams, upper and lower fitting surfaces and front and rear webs, wherein there is an included angle between the upper and lower fitting surfaces; lateral edges are arranged at both sides of the upper and lower fitting surfaces and relief grooves are arranged between the front and rear webs and the lateral edges; punched or perforated locating grooves are arranged at the bilateral surfaces of the upper and lower fitting surfaces; and the clamping grooves are arranged outside the bilateral surfaces of the upper and lower fitting surfaces at a position corresponding to the web.
The BIM-based modular housing built with thin-wall channel steels further comprises a blanking holder for extruding a concavo-convex inlaying structure between the inward-flanging C-section steel and the web of respective connector.
The BIM-based modular housing built with thin-wall channel steels further comprises a groove-pressing machine for concavely pressing the inward-flanging C-section steel to enter the clamping groove of respective connector.
The BIM-based modular housing built with thin-wall channel steels further comprises a wrapping machine for fastening the steel strips inside the inward-flanging C-section steel and clamping groove of respective connector.
The BIM-based modular housing built with thin-wall channel steels further comprises stairs and fences.
The BIM-based modular housing built with thin-wall channel steels has the following benefit effects: according to the technical solution of the present disclosure, the inward-flanging C-section steel can be quickly and securely butted, or combined square steel can be quickly and securely butted. The joint is provided with webs, and can be used as a standard connector due to high strength. Since the inward-flanging C-section steel is standard steel, five types of inward-flanging C-section steel according to the standard size exist so as to meet the different structural strength requirements. Relief holes provided at the inner side of the joint are buckled with inward-flanges of the inward-flanging C-section steel to each other and pressed together, thereby realizing an internal-external nesting effect. A positioning groove arranged outside the joint and the inward-flanging C-section steel can be nested together in a concavo-convex manner, and then pressed and fastened by a fastening steel strip, thereby realizing effects of fastening and slippage prevention. The present disclosure has the advantages of reasonable and simple structure, no need for process steps such as welding or riveting and high connection strength and is uneasy to slip off. The problem of damage due to being locally squeezed fails to occur. The purpose of simple and efficient construction can be achieved by the tightly-hooping steel strip. Matching weight-reducing holes can also be arranged in the middle of partial web of respective connector so as to further reduce the self-weight of the connector, thereby reduce the self-weight of the housing.
Referring to
The beams and columns used in the BIM-based modular housing built with thin-wall channel steels adopt a single layer of inward-flanging C-section steel 1 comprising a web and a bilateral wing plate of which the edge is provided with an inwardly bent inward flange 2.
Alternatively, the beams and columns used adopt combined square steel arranged by oppositely buckling symmetric inward-flanging C-section steel 1. Referring to
Referring to
Referring to
The columns and beams or beams are connected by a cross-shaped connecting joint, as shown in
The ridge adopts a ridge made of a single channel steel as shown in
The ridge is connected by a connecting joint for the ridge and beams as shown in
The beams and beams or the columns and columns can be connected by extended connecting joints, i.e., butting connecting joints made of single channel steel as shown in
Each of the base connecting joints, crossed connecting joints, or butting connecting joints, ridge connecting joints and eave connecting joints is provided with a joint comprising a C-section steel and a web, specifically, one C-section steel joint and two C-section steel joints. Punched or perforated locating grooves are arranged at the outside surfaces of the one or two C-section steel joints, respectively. In the case of two C-section steel joints, bilateral side-plates of the two C-section steel joints are aligned and there is a gap between the bilateral side-plates, and outward-opening relief grooves are arranged in respective web at the gap. The inward-flanging C-section steel 1 is wrapped outside one or two C-section steel joints and the inward flange 2 is inserted inside the corresponding relief hole in a matched manner. The surface of the inward-flanging C-section steel 1 is provided with rear-pressing grooves which sleeve within the punched or perforated locating grooves in a matched manner. Steel strips are bound outside the inward-flanging C-section steel 1 such that the inward-flanging C-section steel 1 is fixed with one or two C-section steel joints in a whole; clamping grooves are arranged outside the C-section steel joint at a position corresponding to the web and the steel strip forces the inward-flanging C-section steel 1 to be locally recessed to enter the clamping groove.
Each base connector comprises a base and a connecting joint, one connecting joint is arranged at each of both ends of the butting connectors and the crossed connector is used for fixing at least two connecting joints vertically and slantwise; the connecting joint is arranged by welding at least one horizontal or slant plug, which is groove-shaped, at the sides of the C-section steel joints, the web is welded at the inner sides of the C-section steel joints and slant plug at least at the end position and the punched or perforated locating grooves are arranged at the outside surfaces of the C-section steel joints and slant plug; outward-opening relief grooves are arranged between respective web and bilateral side-plates of the C-section steel joints or the slant plug; and clamping grooves are arranged outside the C-section steel joints and the slant plug at a position corresponding to the web.
Information on a unique name, a unique spatial location, a shape and a material of respective workpiece in a steel structure project, including the information on the unique name, unique spatial location, shape and material of beams, columns and respective connecting joint recorded by BIM information locating pieces, is recorded using the BIM information locating pieces; during the construction, the information included in the BIM information locating pieces on respective workpiece is read by a BIM information scanner to perform the connection and welding construction of respective workpiece in the project.
A butting connecting joint A1 for single thin-wall inward-flanging C-section steel is shown in
Number | Date | Country | Kind |
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201510525764.7 | Aug 2015 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2016/096549 | 8/24/2016 | WO | 00 |