Information
-
Patent Grant
-
6773216
-
Patent Number
6,773,216
-
Date Filed
Monday, October 7, 200222 years ago
-
Date Issued
Tuesday, August 10, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Leydig, Voit & Mayer, Ltd.
-
CPC
-
US Classifications
Field of Search
US
- 412 9
- 412 19
- 412 20
- 412 33
- 412 38
- 412 39
- 412 40
- 270 5218
- 270 5808
- 140 923
-
International Classifications
-
Abstract
A binding apparatus facilitates a convenient, one-stage load-and-close binding system. The apparatus has a base and a pivotable former door movable between open and closed positions. A series of hooks are provided to hold an open binder relative to the base for loading sheets onto the open binder ringlets. The apparatus has three former surfaces or bars, including parallel, opposed first and second former bars, as well as an adjacently-positioned third former bar oriented generally perpendicularly to the first and second former bars. Generally, the binding apparatus operates to squeeze a wire binder between the opposed first and second forming bars to close the wire ringlets. The free ends of the wire ringlets are maintained in proper alignment against the third former bar.
Description
FIELD OF THE INVENTION
The present invention generally relates to machines for binding together stacks of perforated paper sheets, and more particularly, relates to a binding apparatus for forming a wire binder.
BACKGROUND OF THE INVENTION
Books, papers and documents are often bound by a wire comb binder which includes a row of ringlets. Initially, the ringlets have open ends to permit the insertion of perforated pages onto the binder. By use of a binding apparatus, the wire comb binder is squeezed, plastically deforming to close the ringlets. Various binding machines are known for formably closing the binder. For example, U.K. Patent Application GB 2 327 204 A, which claims priority on GB 9712718, incorporated herein by reference, discloses a binding apparatus in which first and second, planar, opposed forming surfaces for closing a wire binder therebetween. The binding apparatus has a plurality of hooks to hold the wire comb binder between the two opposed forming surfaces. Initially, the wire comb binder is hung from the hooks in an open condition so that the open ringlets of the wire comb binder are positioned to receive a stack of perforated sheets. The opposed pair of forming surfaces are then moved toward each other, squeezing the binder to close the wire ringlets.
Various problems exist with such known binding mechanisms. For example, the wire ringlets can become misaligned because free ends of the wire binder are unguided during the operation of deflectably closing the wire ringlets.
Other known binding systems required a two-stage process wherein the perforated sheets are inserted onto binder ringlets at a first stage, then the binder is moved to a second stage for a closing operation. This two-stage process is inconvenient as well as time consuming.
SUMMARY OF THE INVENTION
The present invention provides an improved binding apparatus for forming a wire binder. In an embodiment, the binding apparatus has a base and a pivotable former door movable between open and closed positions. The apparatus has three forming surfaces or former bars, including parallel, opposed first and second former bars, as well as an adjacently-positioned third former bar oriented generally perpendicularly to the first and second former bars. For the purposes of this disclosure, the terms “former bar” and “former surface” are used interchangeably. Generally, the apparatus is operable to squeeze a wire binder between the opposed first and second forming bars to close the wire ringlets, as a spine ends and free ends of the wire ringlets guidably slide against the perpendicular third former bar.
Advantageously, the invention provides a binding apparatus configuration which facilitates loading of the open binder at the same place at which the closing operation occurs. Particularly, in the preferred embodiment, the second and third former bars are mounted to a pivotably mounted former door. For convenient loading of the wire binder and sheets without interference by the second and third former bars, the former door is pivoted to the open position. When the door is open, a plurality of hooks is accessible for initially supporting the wire binder in a held position. The hooks are mounted to the base of the binding apparatus adjacently above the first former bar so that the binder is supported against the adjacent first former bar while hanging from the hooks. The wire binder (in an “open” condition) is hung on the hooks, positioning the free ends of the ringlets to receive a stack of perforated sheets.
When the wire binder has been loaded with a desired stack of sheets to be bound, the door is moved to a closed position, positioning the wire binder within a space between the first and second former bars with the free ends of the wire binder in contact against the third former bar. From this position, the first and second former bars are movable relative to each other to squeeze the binder closed. The third former surface or bar of the binding apparatus according to the present invention serves to guide the ends of each wire ringlet during the squeezing of the wire binder between the first and second former bars. This causes the wire binder to plastically close such that the proximal and distal ends of each ringlet reliably meet.
In a first embodiment, the first former bar is movably mounted relative to the base on a cam-actuated slider mechanism. This bends the wire binder to a “closed” condition, the spine ends and free ends of the wire ringlets guidably sliding along the third former bar. In an embodiment, the second and third former bars remain fixed during the closing motion of the first former bar. Alternate embodiments are also possible wherein the second former bar is movable toward the first former bar during the closing operation. For example, the binding apparatus may include a linkage for driving both the first and second former bars toward each other.
An advantage of the present invention is that it is, at least partially, self-adjusting, avoiding a need to adjust the orientation of the wire binder element as is required in some known binding machines. More particularly, as the door is closed, the third former bar contacts the wire binder element and causes it to “roll” along the first former bar until the door is fully closed. At this point, both the spine ends and free ends of the wire ringlets contact the third former bar, optimally positioning the binder element for the closing operation. This advantageously avoids a need to adjust the hooks of a known binding machine in order to properly position the wire binder element between former bars for closing.
For adjusting the binding apparatus to accommodate wire binders of different sizes, in an embodiment, the pivot point of the door is linearly adjustable. More specifically, the door hinges on a pair of pivots which reside in respective slots. An adjusting mechanism positions the door at a selected position. In the embodiment wherein the second and third former bars are fixedly mounted to the door and the first former bar is movably mounted to the base, the present invention provides a simple and efficient assembly of components. Specifically, the movable-door arrangement permits the movable first former to be operated by a simple mechanism, such as a cam mechanism, which displaces the first former bar by a predetermined distance regardless of binder size. The adjustable position of the door permits a full range of adjustability for closing different sized binders with the displaceable first former bar.
In accordance with teachings of the invention, the hooks are preferably movable against a spring bias, allowing the hooks to pivot under the weight of the stack of sheets received thereon and to accommodate the motion of the wire binder when the closure door is moved to the closed position against the wire binder. More specifically, when the door is closed, the hooks urge the wire binder element so that the spine ends and free ends of the wire binder lie against the third closure bar in proper alignment for squeezing between the first and second former bars. A locking mechanism may optionally be provided to lock the hooks into a predetermined position while the door is open. Closing the door actuates a release of the locking mechanism to release the hooks. This locking feature advantageously holds the hooks for convenient loading of paper sheets, then permits biased movement of the binder to maintain proper orientation during the closing of the former bars. For example, the locking mechanism may include a magnet mounted to the sliding plate on which the hooks are mounted, magnetically holding the plate in the predetermined position until the magnetic force is overcome. Alternatively, the locking mechanism may include a physical latching structure, such as an movable pin, that mechanically engages to hold the pins in the predetermined position.
Some prior art binding system required a two-stage operation. At a first stage, the binding element was held to permit loading of the sheets onto an open binding element. The open binding element with the inserted sheets were then moved to a second stage wherein a closing operation resulted in closing the binding element. An advantage of the present invention is to provide a binding apparatus which, in one stage, facilitates both: (a) the loading of sheets onto ringlets of a binder; and (b) the closing of the binder. This one-stage operation avoids a need to move the binder between loading and closing steps, greatly improving convenience to the user. More specifically, the binding apparatus of the invention is operable to hold the binder in one held position for both loading and closing the binder
An additional advantage of the present invention is the provision of a binding apparatus that properly orients a wire binder element between opposing and perpendicular former bars prior to squeezing the binder closed.
Another advantage of the present invention is the provision of a binding apparatus that maintains the proper orientation of the wire binder element during the closing operation wherein the binder element is bent closed.
A further advantage of the present invention is the provision of a binding apparatus that guides ends of the wire ringlets during a closure of the wire binder.
Yet another advantage of the present invention is the provision of a binding apparatus that is fully adjustable to accommodate different sizes of wire binders, but which is simple, reliable and requires few parts.
Additional features and advantages of the present invention are described in, and will be apparent from, the detailed description of the presently preferred embodiments, the drawings and the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of a binding apparatus constructed in accordance with teachings of the invention, wherein the movable former door is in a closed position.
FIGS. 2-5
illustrate various sequential stages of operation of the binding apparatus of FIG.
1
.
FIG. 2
is a schematic, sectional, side view of the binding apparatus of
FIG. 1
in an initial position, wherein the movable former door is pivoted to an open position, and wherein an open wire binder element has been hung upon the hooks and loaded with a stack of perforated sheets.
FIG. 3
is a schematic, fragmentary, sectional, side view of the binding apparatus of
FIG. 1
, wherein the movable former door is partially closed, at a point where the distal end of the open wire binder element is initially contacted by the third former surface.
FIG. 4
is a schematic, fragmentary, sectional, side view of the binding apparatus of
FIG. 1
, wherein the former door has been closed, the proximal and distal ends of the wire binder, each contacting the third former surface.
FIG. 5
is a schematic, fragmentary, sectional, side view of the binding apparatus of
FIG. 1
, wherein the movable former bar has been extended to plastically close the wire binder.
FIG. 6
is a view of an embodiment of the binding apparatus as looking generally downwardly and perpendicularly to the sheet-support surface, side covers being removed from the apparatus to illustrate the doorlock mechanism including latches engaging in slots within side panels of the door.
FIG. 7
is a front elevational view of the binding apparatus of
FIG. 6
, an open wire binder placed on the hooks of the binding apparatus.
FIG. 8
is a front elevational view of the binding apparatus of FIG.
7
. without the wire binder.
FIG. 9
is a perspective view of the binding apparatus of accordance having a side cover removed to show the indexing system.
FIG. 10
is a schematic, side elevation of the binding apparatus illustrating the indexing system.
DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS
Referring now to the drawings, wherein like numerals designate like components,
FIGS. 1-10
illustrate a binding apparatus
10
constructed in accordance with teachings of the present invention. As illustrated in
FIG. 1
, the binding apparatus
10
has a generally wedge-shaped base
12
. The base
12
includes a pair of generally triangular side panels
14
and a generally planar sheet-support surface
16
extending between the side panels
14
. The sheet support surface
16
is positioned for accessibility, sloping downwardly toward a front of the binding apparatus
10
. Also, a former door
18
is pivotably mounted to a rear part of the base
12
. The door
18
is pivotably mounted relative to the base
12
. The door
18
is manually movable between a closed position, as illustrated in
FIGS. 1
,
4
and
5
, and an open position, as illustrated in FIG.
2
.
As described in greater detail below, when the door
18
is in the open position, the binding apparatus
10
is ready to be loaded with a wire comb binder and a stack
17
(
FIG. 2
) of perforated sheets to be bound. When the door
18
is closed, the binding apparatus
10
can execute an operation for bending the wire comb binder to a “closed” condition for binding the stack
17
of sheets.
Turning to
FIGS. 2-5
, the binding apparatus
10
is illustrated in greater detail. In general, the binding apparatus
10
is operable to hold and bend a wire comb binder
22
. The wire binder
22
is generally known, being formed of a wire to define a plurality of curved ringlets
26
. Each of the ringlets
26
has a spine end
24
at which adjacent ringlets
26
are connected. Distally relative to the spine end
24
, each of the ringlets
26
has a free end
28
.
For acting upon the binder
22
, the binding apparatus
10
includes first, second and third former bars
30
,
32
and
34
. Each of the former bars
30
,
32
and
34
is generally planar and extends substantially along a width of the sheet support surface
16
. In particular, the first former bar
30
is mounted to extend along an upper portion of the sheet support surface. The first former bar
30
is substantially parallel to the sheet support surface
16
. In the initial position, shown in
FIG. 2
, the first former bar
30
lies substantially flush with the sheet supporting surface
16
.
The second and third former bars
32
,
34
are each mounted to an interior of the door
18
perpendicularly relative to each other. Referring to
FIG. 4
, when the door
18
is closed, the second former bar
32
is arranged to be aligned generally parallel to the first former bar
30
, and spaced therefrom sufficiently to accommodate an open wire binder
22
. Additionally, when the door
18
is in the closed position shown in
FIG. 4
, the third former bar
34
is positioned adjacently along the first and second former bars
30
,
32
, extending generally perpendicularly therebetween. The first former bar
30
may be, in an embodiment, magnetic. The magnetization helps keep the binder
22
in a desired position.
For closing the wire binder
22
, the first former bar
30
is actuatably movable between the initial position illustrated in FIG.
2
and an extended position, as illustrated in FIG.
5
. Specifically, in the embodiment illustrated in
FIGS. 2-5
, the first former bar
30
is mounted to a carriage
31
, which is slidably mounted within the base
12
. An actuating mechanism
52
is operable to move the carriage
31
. In an embodiment, the actuating mechanism
52
may include a rotatable cam
52
a
, eccentric or gear linkage operable to drive the first former bar
30
toward the second former bar
32
, although, alternately the mechanism may be actuated either manually, by a motor, a solenoid, or some other known actuator. In an embodiment, the actuating mechanism
52
is operable to displace the first former bar
30
by a predetermined distance f, as indicated in FIG.
5
.
FIGS. 2-5
illustrate sequential stages of operation of the binding apparatus
10
. In order to support a wire binder for receiving a stack of sheets, the binding apparatus
10
includes a row of hooks
40
positioned adjacently along an upper side of the movable first former bar
30
. Each of the hooks
40
is configured to extend around a diameter of the wire of the wire binder
22
. Initially, a user of the binding apparatus
10
hangs the spine ends
24
of an open wire binder
22
on the hooks
40
, as illustrated in FIG.
2
. Due to the sloped configuration of the first former bar
30
, the wire binder
22
hangs on the hooks
22
in contact against the first former bar
30
. Preferably, the first former bar
30
is magnetic to further hold the wire binder
22
, which is typically made of an alloy containing iron. At this stage, the user can insert perforated sheets in a generally known manner over free ends
28
of the wire ringlets
26
. These inserted sheets lie against the sloped sheet support surface
16
.
Each of the hooks
40
is made of spring steel, or some other resilient material, so that the hooks
40
can resiliently deflect. Additionally, each of the hooks
40
is mounted on a plate
42
which is slidably mounted to the carriage
31
for movement in a direction perpendicular to the first former bar
30
. Tension springs
44
have a first end secured to the plate
42
and second end secured to the carriage
31
. The springs
44
urge the plate
42
and the associated hooks
40
toward the first former bar
30
.
To bind various sized stacks of sheets, binders are conventionally provided in various pitches. For example, binders are commonly available in “2-to-1” size having two ringlets per inch and “3-to-1” having three ringlets per inch, and other sizes are also available. Known binding systems have utilized a system of interchangeable hooks to accommodate multiple hook pitches. However, in the preferred embodiment, the present invention advantageously avoids a need for interchanging the hooks
40
by spacing the hooks
40
at a 1-to-1 ratio of one hook per inch capable of universally holding most common sizes of commercial binders. If, however, a need arises for using hooks of a different pitch, sets of hooks
40
are provided in various pitches and are user-interchangeable.
When the desired sheets to be bound have been inserted onto the wire binder element
22
, the door
18
is then moved toward a closed position.
FIG. 3
illustrates the door
18
in a partially closed position, wherein the third former bar
34
contacts the open free ends
28
of the wire ringlets
26
. Now turning to
FIG. 4
, wherein the door
18
has been moved to a fully closed position, it is seen that the third former bar
34
pushes the wire binder
22
to roll downwardly against the first former bar
30
until both the spine ends
24
and free ends
28
of the open wire ringlets
26
contact the third former bar
34
. This places the binder
22
in an optimal orientation for closing between the first and second former bars
30
and
32
.
In order to accommodate the hooks
40
when the door
18
is closed, the third former bar
34
has a plurality of slots
50
. It will be appreciated by those of skill in the art that the free ends
28
of the wire ringlets
26
slide along the surface of the third former bar
30
during closing of the door
18
and during the binding process inasmuch as it is the spine ends
24
on the hooks
40
which space the wire ringlets
26
apart.
To ease the process of loading of sheets for binding, it is desirable to firmly hold the hooks
40
in a predetermined position for initially sheet loading while the door
18
is open, and then release the hooks
40
from the predetermined position to permit biased motion of the binder during the closing process. As illustrated in
FIG. 2
, the binding apparatus
10
includes one or more magnets
43
mounted to the plate
42
to hold the plate
42
in a predetermined position. More specifically, as illustrated in
FIG. 2
, when the door is open and the plate
42
is urged into a retracted position by the springs
44
, the magnet
43
in attracted contact against a fixed metal component
43
a
. When a predetermined amount of force is exerted on the hooks
40
, such as by closing the door
18
against the binder
22
, the force of the magnet
43
is overcome, permitting biased movement of the hooks
40
. In an alternate embodiment, a locking mechanism is optionally provided to physically lock the hooks
40
into the predetermined position while the door is open. Closing the door actuates a release of the locking mechanism to release the hooks. This locking feature advantageously holds the hooks for convenient loading of paper sheets, then permits biased movement of the binder to maintain proper orientation during the closing of the former bars.
According to another aspect of the invention, when the first former bar
30
is extended, the spine ends
24
and free ends
28
of the wire ringlets
26
are guided along the generally planar surface of the third former bar
34
as the ringlets
26
bend inwardly between the first and second former bars
30
,
32
. This guided contact of the binder
22
against the third former bar
34
helps assure that the free ends
28
and spine ends
24
are near each other when the binder
22
reaches its closed condition. Furthermore, the guided contact of the binder
22
against the third former bar
34
maintains a proper orientation of the binder
22
.
Preferably, the binding apparatus has safety features to reduce risk of injury to a user from the actuated movement of the first former bar
30
. In a preferred embodiment, the binding apparatus
10
includes a two actuator buttons
60
(FIG.
1
). The buttons
60
are mounted at recessed portions of the base
12
, and the buttons
60
are located at opposite sides from each other. Both of the buttons
60
must be pushed and held in order to actuate the closing operation, or in particular, to extend the first former bar
30
. This assures that both of a user's hands are occupied and kept safely away from the former bar
30
. If one or both of the buttons
60
is released during the closing operation, a controller causes the first former bar
30
to automatically stop extending and to begin retracting.
As an additional safety and reliability feature, in an embodiment, the binding apparatus
10
includes a doorlock device which secures the door
18
in the closed position (
FIGS. 4
,
5
,
9
and
10
) during the closing operation. In particular, a pair of slots
70
(
FIGS. 9 and 10
) are disposed within side panels of the door
18
. A pair of extendible latches
72
, as illustrated in
FIGS. 6-8
, are movably mounted to the base
12
for actuatable movement driven by the actuating mechanism
52
. The latches
72
are slidably extendible from sides of the base
12
to engage within the respective slots
70
upon actuation of the first former bar
30
, the latches
72
safely locking the door
18
in the closed position. The shape of the slots
70
allows locking of the door
18
at any linearly adjusted door position for a particular binder diameter. The latches
72
retract from the slots
70
upon completion of the closing cycle so that the door
18
can be opened for removal of the closed binder and sheets. By keeping the door
18
closed during closing of the binder
22
, the latches
72
assure that the former bars
30
,
32
,
34
maintain the desired contact orientation upon the binder
22
, and keeping the door
18
from inadvertently popping open during the closing process.
FIG. 5
illustrates the first former bar
30
in an extended position, at which point the first former bar
30
has filly displaced the distance f. In this extended position, the wire binder
22
has plastically deformed to a closed condition, wherein the free ends
28
of the ringlets
26
substantially meet or overlap the spine ends
24
.
In order to maintain support of the binder
22
during the closing process in the illustrated embodiment, the hooks
40
engaged on the binder
22
are likewise displaced as the door
18
is closed and as the first former bar
30
advances. More particularly, the spine ends
24
of the binder
22
accelerate away from the first former bar
30
due to the curvature of the ringlets
26
. Comparing the respective position of the hooks
40
in
FIGS. 3 and 4
, it can be seen that the spine ends
24
move away from the first former bar
30
as the door
18
is closed due to a rolling motion of the binder
22
on the first former bar
30
. The hooks
40
remain engaged to the respective spine ends
24
, causing the plate
42
to slide relative to the carriage
31
against the tension of the springs
44
. Similarly, the spine ends
24
arc further away from the first former bar
30
when the binder
22
is deformably closed, as can be seen by a comparison between
FIGS. 4 and 5
. The plate
42
accordingly moves, against the bias of the springs
44
, so that the hooks
40
may remain engaged on the respective spine ends
24
during the closing process. Additionally, the hooks
40
resiliently deflect as necessary to accommodate movement of spine ends
24
.
In addition to the various pitch sizes, mentioned above, binders
22
are also available in a variety of ringlet diameters in order to facilitate binding of stacks of different thicknesses. To permit use of the binding apparatus
10
with a variety of binder sizes, the door
18
, and the second former bar
32
fixed thereto, is linearly adjustable to vary the initial spacing between the first and second former bars. More specifically, the door
18
is mounted on a pair of pivots
20
rotatably disposed in respective slots
21
, so that the position of the door
18
can be adjusted by changing the position of the pivots
20
within the slots
21
. The binding apparatus
10
includes an adjustment mechanism
46
operable to vary the position of the pivots
20
by turning a knob
48
(
FIG. 1
) located at a side of the base.
To properly set the binding apparatus
10
for a given binder size, a user sets the pivot position of the door
18
prior to closing the door
18
and prior to the closing operation. As a result of adjusting the position of the door
18
, the second former bar
32
can be positioned at a selected distance d, as indicated in
FIG. 5
, as measured from the sheet-support surface
16
. The distance d corresponds to a distance b (d−f=b) between the first and second former bars
30
,
32
when the first former bar
30
has extended the distance f. In other words, the position of the door
18
relative to the base is adjusted so that the distance b is sufficient to plastically close the wire ringlets
26
to a point wherein the spine ends
24
and distal ends
28
have substantially met or slightly overlapped.
Referring to
FIGS. 9 and 10
, to allow convenient adjustment of the binding apparatus
10
for a particular binder size, in the embodiment illustrated, a viewable indexing system is provided. Specifically, a flexible belt
100
is provided which is printed with labels
102
at appropriately spaced intervals. Each of the labels
102
corresponds to a particular size of binder ringlet diameter. A drive pulley
104
is fixed to the knob
48
for rotatable movement therewith, and a pair of freely rotating idler pulleys
106
,
108
are rotatably mounted to the base
12
, spaced from each other. The belt
100
extends, in tension, around the pulleys
104
,
106
and
108
. A clear window
110
(
FIG. 1
) is provided near an edge of the sheet support surface
16
for viewing a portion of the belt
100
. When a user rotates the knob
48
to adjust the binding apparatus
10
for a particular binder size, the belt
100
moves as well. The belt
100
is calibrated and positioned to reveal a label through the window corresponding to the particular binder diameter size at which the knob
48
is set.
The binding apparatus
10
may additionally include a motorized actuator (not shown) for adjusting the bar travel to accommodate a selected binder size. In such an embodiment, the motorized actuator could be provided in combination with the manual system described above. Alternatively, such a motorized embodiment could conveniently avoid the need for manual adjustment, and thus, the knob
48
could be eliminated. More specifically, an electric motor would be actuated by the user to adjust the binding apparatus, thereby moving the belt
100
to display the selected binder size setting. The embodiment could further include an actuating switch wherein the user turns the switch to select an indicated binder size, thereby actuating the motor to automatically adjust the binding apparatus
10
to accommodate that binder size.
The described embodiment wherein the first former bar
30
extends a predetermined distance f is reliable and requires a relatively simple actuating mechanism
52
. The adjustability of the second former bar
32
mounted to the door
18
eliminates a need to variably limit the distance that the actuating mechanism can drive the first former bar
30
. However, it should be recognized that other embodiments could include other means for closing the binder. For example, the actuator mechanism
52
could be adjustable to variably limit its displacement distance f. The displacement adjustment could be mechanical or electronically controlled, such as by a sensor operable to stop or reverse the actuator upon sensing a particular former bar position or amount of binder deflection. Additionally, a manual-control embodiment is possible, wherein a user actuates displacement of the first former bar
30
relative to the second former bar
32
until the binder
22
is properly closed. An alternative embodiment provides for linear movement of the door, whereby the second former is moved toward the first former to close the wire binder. In such an embodiment, an actuating mechanism moves the pivot point of the door during the closing operation. The first former bar could be static in such a system.
In any case, when the binder
22
has been deflected to a closed position, as illustrated, for example, in
FIG. 5
, the first former bar
30
may be retracted, freeing the closed wire binder
22
, with its bound stack of sheets, for removal from the binding apparatus
10
. In the embodiment wherein the actuating mechanism
52
includes a rotating eccentric cam
52
a
, the first former bar
30
is displaced by the distance f when the cam reaches its top-dead-center angle, thus subsequently beginning to retract automatically. When the closed binder
22
is released from compression between the first and second former bars
30
,
32
, the door
18
can be opened.
It has been found that sometimes the hooks
40
become disengaged from the wire binder
22
during the closing process. If this is the case, the wire binder
22
will typically fall away when the first former bar
30
is retracted, so long as the weight of the bound materials is sufficient to overcome the magnetic force of the magnetic former bar
30
. If the hooks
40
remain engaged on the binder
22
, the user simply lifts the binder
22
from the hooks
40
after retracting the first former bar
30
and opening the door
18
.
While the invention is described herein in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, it is recognized that various changes and modifications to the described embodiments will be apparent to those skilled in the art, and that such changes and modifications may be made without departing from the spirit and scope of the present invention. Accordingly, the intent is to cover all alternatives, modifications, and equivalents included within the spirit and scope of the invention as defined by the appended claims.
Claims
- 1. A binding apparatus for moving a wire binder between a binder open position and a binder closed position to bind a stack of perforated sheets, the wire binder having a plurality of wire ringlets, each of the wire ringlets including a spine end and an opposite free end, the binding apparatus comprising:a fixed base; a first former bar mounted to the base; a former door pivotably mounted for movement between a door open position and a door closed position, the door open position providing access for placement of the wire binder in the binder open position against the first former bar, the door generally covering the first former bar in the door closed position; a second former bar mounted to the door, the second former bar being disposed parallel to and spaced from the first former bar when the door is in the door closed position; and a third former bar mounted to the door substantially perpendicularly to the second former, such that the wire binder is disposed between the first and second former bars and the spine ends and free ends contact the third former bar when the door is in the door closed position; at least one of the first former and second former bars being movable toward the other of said first or second former bar whereby the first and second former bars squeeze the wire binder from a binder open position to a binder closed position, the third former bar slidably guiding the spine ends and free ends of the wire ringlets as the first and second former bars move toward each other.
- 2. The binding apparatus of claim 1, wherein the door is pivotably mounted to the base at a pivot point which is movable whereby the space between the first and second former bars is variable.
- 3. The binding apparatus according to claim 2, wherein the door includes a pair of pivots which pivotally reside in respective slots in the base, the pivots being moveable within the respective slots.
- 4. The binding apparatus of claim 1, further comprising an actuating mechanism to drive the first former bar toward the second former bar.
- 5. The binding apparatus of claim 4, wherein the actuating mechanism includes a carriage which is slidably mounted to the base, the first former bar mounted to the carriage, and an actuator operable to drive the carriage a predetermined distance toward the second former bar.
- 6. The binding apparatus of claim 5, wherein the first former bar has a side, the binding apparatus further comprising a plurality of hooks adapted to receive said spine ends, said hooks being coupled to the carriage and projecting from the base along said side of the first former bar.
- 7. The binding apparatus of claim 6, further comprising a plate which is slidably mounted to the carriage for movement in a direction generally perpendicular to the first former bar, the hooks being mounted to the plate.
- 8. The binding apparatus of claim 7, further comprising at least one spring urging the plate toward a predetermined position relative to the carriage.
- 9. The binding apparatus of claim 8, further comprising a magnet mounted to exert a magnetic force to secure the sliding plate in the predetermined position until a force on the hooks overcomes the magnetic force.
- 10. The binding apparatus of claim 6, wherein each of the hooks is made of a resilient material.
- 11. The binding apparatus of claim 5, wherein the actuator has an cam rotatably mounted to the base and acting upon the carriage, wherein rotation of the cam displaces the carriage linearly.
- 12. The binding apparatus of claim 4, further comprising a pair of switches located at respectively opposite sides of the base, wherein both of the switches must be held to operate the actuator mechanism.
- 13. The binding apparatus of claim 4, further comprising a doorlock device which secures the door in the closed position when the first former bar is actuated to move toward the second former bar.
- 14. The binding apparatus of claim 13, wherein the doorlock device includes a pair of slots disposed within side panels of the door and a pair of movable latches that extend from sides of the base to engage within the respective slots upon actuation of the first former bar.
- 15. The binding apparatus of claim 14, wherein the each of the slots has an elongate shape.
- 16. The binding apparatus according to claim 1, wherein the first former bar is magnetic.
- 17. A binding apparatus operable to hold an open binder for receiving in a held position a stack of perforated sheets, and then to close the binder while the binder is in said held position, the binder having a plurality of wire ringlets, each of the ringlets having a spine end and a free end, the apparatus comprising:a base having a sheet support surface with an upper edge; a first former member mounted to the base generally along said upper edge of the sheet support surface, the first former member having an upper edge; a plurality of hooks positioned along the upper edge of the first former member to hold the binder in said held position; and a door pivotably mounted to the base and which is movable between an open position and a closed position, wherein the hooks are accessible for mounting an open binder and loading a stack of sheets on the open binder when the door is in the open position, the door including a second former bar positioned to oppose the first former bar in a spaced manner when the door is in said closed position and a third former bar mounted substantially perpendicularly to the second former bar such that the third former bar contacts against free ends the ringlets when the door is in the closed position; wherein at least one of the first and second former bars is moveable relative to the other said first or second former bars to close the wire binder therebetween.
- 18. The binding apparatus of claim 17, wherein the door is pivotably mounted to the base at a pivot point, said pivot point being adjustable to accommodate the binder of a selected size between the first and second former bars.
- 19. The binding apparatus according to claim 18, wherein the door includes a pair of pivots which pivotally reside in respective slots in the base, the pivots being moveable within the respective slots.
- 20. The binding apparatus of claim 17, further comprising an actuating mechanism to drive the first former bar toward the second former bar.
- 21. The binding apparatus of claim 20, wherein the actuating mechanism includes a carriage which is slidably mounted to the base, the first former bar mounted to the carriage, and a an actuator mechanism operable to drive the carriage a predetermined distance toward the second former bar.
- 22. The binding apparatus of claim 21, further comprising a plate a plate which is slidably mounted to the carriage for movement in a direction generally perpendicular to the first former bar, the hooks being mounted to the plate.
- 23. The binding apparatus of claim 22, further comprising at least one spring urging the plate toward a predetermined position relative to the carriage.
- 24. The binding apparatus of claim 23, further comprising a magnet mounted to exert a magnetic force to secure the sliding plate in the predetermined position until a force on the hooks overcomes the magnetic force.
- 25. The binding apparatus of claim 20, wherein the actuating mechanism includes an eccentric cam rotatably mounted to the base and acting upon the carriage, wherein rotation of the cam linearly displaces the carriage.
- 26. The binding apparatus of claim 17, further comprising a pair of switches located at respectively opposite sides of the base, wherein both of the switches must be held to operate the actuator mechanism.
- 27. The binding apparatus of claim 17, further comprising a doorlock device which secures the door in the closed position when the first and second bars are moved toward each other.
- 28. The binding apparatus of claim 27, wherein the doorlock device includes a pair of slots disposed within side panels of the door and a pair of movable latches that extend from sides of the base to engage within the respective slots upon actuation of the first former bar.
- 29. The binding apparatus of claim 28, wherein the each of the slots has an elongate shape to receive the latches within a range of adjusted door positions.
- 30. A method for binding a stack of sheets with a wire binder, the wire binder including a plurality of spaced ringlets, each of the ringlets having a spine end and an opposite free end, the spine ends connecting together adjacent ringlets, the method comprising the steps of:providing a binding apparatus having a base defining a sheet support surface, a plurality of hooks mounted to the base, a door pivotably mounted to the base, first, second and third former bars, the second and third former bars being mounted to the former door and the first former bar being movably mounted to the base; opening the door to provide access to the hooks; providing the wire binder in an open condition; hanging the spine ends of the ringlets on the hooks in a position whereby the ringlets rest upon the first former bar; placing the stack of perforated sheets onto the binding element; closing the door to a closed position with the second former substantially parallel to and spaced from the first former bar; and moving at least one of the first and second former bars toward the other said first or second former bar to squeeze the binding elements between the first and second former bars, thereby deflecting the ringlets of the wire binder to a closed condition.
- 31. The method of claim 30, wherein the step of closing the door includes:contacting the third former bar against the free ends of the ringlets; and rolling the wire binder on the first former bar until the third former contacts the spine ends, to position the wire binder between the first and second former bars.
- 32. The method of claim 30, wherein the moving step includes guiding the spine ends and free ends of the ringlets to slide along the third former bar as the first and second former bars move toward each other.
- 33. The method of claim 30, further comprising adjusting an initial spacing between the second and third former bars to accommodate a selected binder size.
- 34. The method of claim 33, wherein the adjusting step includes moving a pivot point of the door relative to the base.
- 35. The method of claim 30, wherein the moving step includes driving the first former bar to project from the sheet support surface.
- 36. The method of claim 35, wherein the moving step further includes rotating an eccentric cam linked to linearly drive the first former bar.
- 37. The method of claim 30, further comprising locking the hooks in a predetermined position while the door is open.
- 38. The method of claim 36, further comprising releasing the locking upon closure of the door to release the hooks.
- 39. The method according to claim 30, further comprising:holding the hooks with a magnetic force in a predetermined position; and displacing the hooks against a spring bias when a tension force on the hooks exceeds the magnetic force.
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/US00/34056 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/43898 |
6/21/2001 |
WO |
A |
US Referenced Citations (30)
Foreign Referenced Citations (5)
Number |
Date |
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0433585 |
Jun 1991 |
EP |
0891878 |
Jan 1999 |
EP |
2267460 |
Dec 1993 |
GB |
2301553 |
Dec 1996 |
GB |
2327204 |
Jan 1999 |
GB |
Provisional Applications (1)
|
Number |
Date |
Country |
|
60/172509 |
Dec 1999 |
US |