This patent application is based on and claims priority pursuant to 35 U.S.C. ยง 119(a) to Japanese Patent Application No. 2019-059089, filed on Mar. 26, 2019, in the Japan Patent Office, the entire disclosure of which is incorporated by reference herein.
The present disclosure relates to a binding device, a post-processing apparatus, and an image forming system.
A post-processing apparatus these days is coupled as part of an image forming system to an image forming apparatus, and performs as post-processing on a sheet onto which an image has been formed and output by the image forming apparatus. A known type of a post-processing apparatus is a binding device that binds a plurality of sheets.
A binding device includes: a stacking device that stacks sheets conveyed from an image forming apparatus, to form a sheet bundle; an alignment device that aligns an end portion of the sheet bundle; and a binder that performs a binding process on the end portion of the sheet bundle at a predetermined position.
As the binder performs a binding process along an edge of a sheet bundle at a predetermined binding position, the binder moves along the edge. Meanwhile, the alignment device aligns the edge of the sheet bundle, and therefore, is disposed near the edge of the sheet bundle. In this arrangement, the alignment device is located in the path through which the binder moves. Due to such positional relations, the binder may interfere with the alignment device while moving.
According to an embodiment of the present disclosure, a binding device includes a stacking device configured to receive sheets, a sheet alignment member configured to align the sheets on the stacking device, a binder configured to bind the sheets on the stacking device, a binder moving device configured to move the binder, and a retreat device configured to retreat the sheet alignment member from a range of movement of the binder. The retreat device retreats the sheet alignment member in response to a pressing force acting on the sheet alignment member in a direction of movement of the binder.
The aforementioned and other aspects, features, and advantages of the present disclosure would be better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve similar results.
Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of this disclosure are not necessarily indispensable.
Referring now to the drawings, embodiments of the present disclosure are described below in the drawings for explaining the following embodiments, the same reference codes are allocated to elements (members or components) having the same function or shape and redundant descriptions thereof are omitted below.
The following is a description of embodiments of a binding device, a post-processing apparatus, and an image forming system according to the present disclosure, with reference to the accompanying drawings.
Image Forming System
The post-processing apparatus 20 includes various kinds of devices that perform a punching process for punching holes, an end binding process for binding sheets at an end, a saddle stitching process for performing saddle stitching, and the like on sheets on which printing has been performed.
General Configuration of the Post-Processing Apparatus
Referring now to
The introduction passage 201 introduces a paper sheet 207 (hereinafter referred to as the sheet 207) as a printed sheet ejected from the printer 10 as the apparatus in the previous stage into the post-processing apparatus 20, and forms a conveyance path for conveying the sheet 207 to a side binding device 200 described later.
The internal ejection rollers 202 are disposed at the end of the introduction passage 201, and eject the sheet 207 onto the staple tray 203.
The staple tray 203 is a primary stack tray that sequentially receives sheets 207 to form a bundle of sheets 207 (hereinafter referred to as a sheet bundle), and corresponds to a stacking device.
The tip tapping member 204 serving as a pressing member is an end position adjuster that regulates the position of the front end of a sheet 207 ejected in the direction of arrow A toward the staple tray 203 so that the rear end in the ejection direction comes into contact with the reference fences 211. The tip tapping member 204 operates so as to tap the top (in the direction of arrow A) of each of the sheets 207 stacked on the staple tray 203 in the direction of arrow 13, and comes into contact with the top of each sheet 207 in the direction of arrow A, to press the sheets 207. The rear ends of the sheets 207 in the conveyance direction are aligned by the pressing from the tip tapping member 204 and the reference fences 211.
The external ejection rollers 205 are rollers that constitute an ejection device that ejects a sheet bundle that is stacked on the staple tray 203 and has been subjected to a binding process performed by the side stapler 213 described later, to the outside.
The sheet catch tray 206 is the tray on which the ejected sheet bundle is stacked.
The reference fences 211 align the rear ends of the sheets 207 stacked on the staple tray 203 (the rear ends in the conveyance direction toward the staple tray 203), and serves as a sheet alignment member, in particular, an end alignment member.
The rear end pressing members 212 press, in the thickness direction, the rear end portions of the sheets 207 stacked on the staple tray 203, and serves as a sheet alignment member, in particular, an end press.
The side stapler 213 strikes staples into the rear end portion of a bundle of sheets stacked on the staple tray 203, and thus serves as a binder to bind together the bundle of sheets. On the staple tray 203, the leading end and the rear end of the sheets in the conveyance direction are aligned by the reference fences 211, and the bundle is restrained by the tip tapping member 204 in the thickness direction thereof. The side stapler 213 holds, with the staples, the upper surface and the bottom surface of the sheet bundle thus aligned, thereby binding together the sheets.
Flow of Binding Process
The flow of a binding process to be performed in the post-processing apparatus 20 is now described in greater detail. A sheet 207 ejected from the printer 10 passes through the introduction passage 201, and is ejected onto the staple tray 203 by the internal ejection rollers 202. After that, the leading end of the sheet 207 is tapped by the tip tapping member 204, and the rear end of the sheet 207 comes into contact with the reference fences 211. As a result, the top end, and the rear end of the sheet 207 are aligned.
At the same time as this aligning operation, the rear end pressing members 212 also operate, and are aligned so as to restrict the thickness of the rear end of the sheet 207. As these operations are repeated, a sheet bundle stacked on the staple tray 203 is formed.
After the last sheet 207 to be stacked is ejected onto the staple tray 203, and is stacked at the uppermost position of the sheet bundle, staples are put into the sheet bundle by the side stapler 213, so that an end binding process is performed.
Thereafter, the sheet bundle subjected to the end binding process is moved toward the external ejection rollers 205, and is ejected onto the sheet catch tray 206 by the external ejection rollers 205.
Outline of Binding Device
Next, a binding device according to an embodiment of the present disclosure is described. As illustrated in
Next, operational states of the side binding device 200 and the problems during operation of the side stapler 213 are described with reference to
The side stapler 213 is secured to a belt 2132 stretched around a pair of rollers 2130, and one of the rollers 2130 is coupled to a motor 2124 that can rotate forward and backward. The pair of rollers 2130, the belt 2132, and the motor 2134 constitute the stapler moving device (a binder moving device). As the motor 2124 rotates in the forward and reverse directions, the belt 2132 rotates in the forward and reverse directions via one of the rollers 2130, and the side stapler 213 is moved in the direction indicated by arrow C.
The side stapler 213 moves in the direction of arrow C illustrated in
When a sheet 207 is brought into contact with the reference fences 211, the rear end pressing members 212 move in the thickness direction of the sheet 207, to perform alignment. Therefore, the rear end pressing members 212 move in the direction of arrow D illustrated in
Further, there may be a case where the rear end pressing members 212 do not return from the pressing position for some reason, and remains in the movement path of the side stapler 213. In such a case, the rear end pressing member 212 interferes with the portion indicated by a dotted circle G, as illustrated in perspective views in
Structure of Retreat Mechanism
The side binding device 200 includes a retreat mechanism that retreats the reference fences 211 and the rear end pressing members 212 when the reference fences 211 and the rear end pressing members 212 that may exist in the movement path of the side stapler 213 interfere with the side stapler 213 as described above. In the description below, the retreat mechanism will be described. The retreat mechanism corresponds to a retreat device of the present disclosure.
Configuration of First Retreat Structure
The first base 221 is a component for securing the first retreat structure 220, which includes the reference fence 211, to the back surface of the staple tray 203.
The first tension spring 222 is an elastic member that pushes the end of the reference fence 211 toward the first base 221. When the reference fence 211 rotates about the first stud 223, the first tension spring 222 applies a restoring force to the reference fence 211 so that the reference fence 211 returns to the original position before the rotation.
The first stud 223 is the rotary shaft of the reference fence 211, is secured to the first base 221, and has a first protruding portion 223a to be engaged with a V-shaped groove 224a of the bearing 224. The first stud 223 serves as a rotation mechanism.
The bearing 224 is pushed (press-fit) into the reference fence 211, and has the V-shaped groove 224a with which the first protruding portion 223a is engaged.
The first compression spring 225 pushes the reference fence 211 toward the first base 221. The first compression spring 225 is disposed between the first thrust retaining ring 226 and the top surface of the bearing 224. When the first protruding portion 223a is disengaged from the V-shaped groove 224a due to rotation of the reference fence 211 about the first stud 223, the first compression spring 225 applies a restoring force acting in the axial direction to the reference fence 211.
The first thrust retaining ring 226 restricts the first compression spring 225 in the thrust direction so as to push the first compression spring 225.
As described above, in the first retreat structure 220, the bearing 224 is pushed (press-fit) into the reference fence 211, the first stud 223 is swaged to the first base 221, and the first stud 223 is inserted into the beating 224. The first stud 223 has the first protruding portion 223a, and the bearing 224 has the V-shaped groove 224a. As the first protruding portion 223a is engaged with the V-shaped groove 224a, the position of the reference fence 211 is secured.
Further, the first compression spring 225 pushes the engaging portion between the first protruding portion 223a and the V-shaped groove 224a to such an extent that the engagement is not canceled even when a weak force is applied in the direction in which the reference fence 211 is rotated.
When the rotational force of the reference fence 211 that has rotated becomes weaker, and the reference fence 211 is returned to the original position by the pushing force of the first tension spring 222, the engagement between the first protruding portion 223a and the V-shaped groove 224a stops the reference fence 211. In other words, the engagement structure between the first protruding portion 223a and the V-shaped groove 224a functions as a stopper as well as a restoration mechanism to return the reference fence 211 to the original position.
Operation of First Retreat Structure
Next, a retreating operation of the first retreat structure 220 is described with reference to
In a case where the side stapler 213 is further moved in the direction of arrow H in the state illustrated in
When the side stapler 213 is further moved in the direction of arrow H, the reference fence 211 can be retreated from the range of movement of the movable portion 213a, to allow the side stapler 213 to move, as illustrated in
After that, when the reference fence 211 returns to a position near the original position at which the reference fence 211 does not interfere with the movable portion 213a, the first protruding portion 223a is engaged with the V-shaped groove 224a of the bearing 224 pushed by the first compression spring 225, and the rotation is stopped in the restored state. Thus, the reference fence 211 can automatically return to the original position.
After that, when any force is no longer applied to the reference fence 211 (when the collision with the side stapler 213 is resolved), the restoring force of the first tension spring 222 acts as a force in the direction opposite from the direction of rotation of the reference fence 211. After that, an engagement portion is again formed, and thus, the reference fence 211 returns to the original position.
As described above, the side binding device 200 according to the present embodiment is capable of moving a reference fence 211 as an alignment device between an alignment position (operation position) and a retreat position to which the reference fence 211 is retreated from interference with the side stapler 213. As a result, when the side stapler 213 operates in a broken state, or is forcibly moved by a user or a maintenance personnel, the reference fence 211 can be easily retreated from interference with the side stapler 213. Further, after the reference fence 211 is retreated from the range of movement of the side stapler 213, the reference fence 211 can be automatically returned to the alignment position.
Configuration of Second Retreat Structure
The second base 231 is a component for securing the second retreat structure 230 including the rear end pressing member 212 to the side binding device 200.
The second tension spring 232 is an elastic member that pushes the end of the rear end pressing member 212 toward the second base 231. When the rear end pressing member 212 rotates about the second stud 233, the second tension spring 232 applies a restoring force to return the rear end pressing member 212 to the original position. The rear end pressing member 212 is made of a resin material. Therefore, there is no need to prepare a bearing for rotatably holding the second stud 233.
The second stud 233 is the rotary shaft of the rear end pressing member 212, is secured to the second base 231, and has a second protruding portion 233a to be engaged with a V-shaped groove 224a formed in the rear end pressing member 212. The second stud 233 serves as a rotation mechanism.
The second compression spring 235 is an elastic member that pushes the rear end pressing member 212 toward the second base 231. The second compression spring 235 is disposed between the second thrust retaining ring 236 and the top surface of the rear end pressing member 212. When the second protruding portion 233a is disengaged from the V-shaped groove 224a due to rotation of the rear end pressing member 212 about the second stud 233, the second compression spring 235 applies a restoring force acting in the axial direction to the rear end pressing member 212.
The second thrust retaining ring 236 restricts the thrust direction so as to push the second compression spring 235.
As described above, in the second retreat structure 230, the second stud 233 secured to the first base 221 is inserted into a hole formed in the rear end pressing member 212. The second stud 233 has the second protruding portion 233a, and the rear end pressing member 212 has the V-shaped groove 224a. As the second protruding portion 233a is engaged with the V-shaped groove 224a, the position of the rear end pressing member 212 is maintained.
Further, the second compression spring 235 pushes the engaging portion between the second protruding portion 233a and the V-shaped groove 224a to such an extent that the engagement portion is not cancelled even when a small amount of force is applied in the direction in which the rear end pressing member 212 is rotated.
When the rotational force of the rear end pressing member 212 that has rotated becomes weaker and the rear end pressing member 212 is returned to the original position by the pushing force of the second tension spring 232, the engagement structure between the second protruding portion 233a and the V-shaped groove 224a stops the movement of the second retreat structure 230. In other words, the engagement structure between the second protruding portion 233a and the V-shaped groove 224a is a stopper, and is a restoration mechanism that returns the rear end pressing member 212 to the original position.
Operation of Second Retreat Structure
Next, a retreating operation at the second retreat structure 230 is described with reference to
In a case where the side stapler 213 is further moved in the direction of arrow K in the state illustrated in
After that, when the side stapler 213 is further moved in the direction of arrow K, the rear end pressing member 212, can be retreated from the range of movement of the movable portion 213a, to allow the side stapler 213 to move, as illustrated in
After that, when the rear end pressing member 212 returns to a position near the original position at which the rear end pressing member 212 does not interfere with the movable portion 213a, the second protruding portion 233a is engaged with the V-shaped groove 224a by the pushing force of the second compression spring 235, and the rotation is stopped in the restored state. Thus, the rear end pressing member 212 can automatically return to the original position.
After that, when any force is no longer applied to the rear end pressing member 212 (when the collision with the side stapler 213 is resolved), the restoring force of the second tension spring 232 acts as a force in the direction in which rotation of the rear end pressing member 212 returns, After that, an engagement portion is again formed, and thus, the reference fence 211 returns to the original position.
As described above, the side binding device 200 according to the present embodiment is capable of moving a rear end pressing member 212, as an alignment device between an alignment position (operation position) that maintains moving up and down for a pressing operation, and a retreat position to which the rear end pressing member 212 is retreated from interference with the side stapler 213. This structure can avoid a failure due to interference between the side stapler 213 and the rear end pressing member 212 when the side stapler 213 malfunctions, or is forcibly moved by a user or a maintenance personnel. Further, after avoiding the failure due to interference, the reference fence 211 can be automatically returned to the alignment position.
Numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that, within the scope of the above teachings, the present disclosure may be practiced otherwise than as specifically described herein. With some embodiments having thus been described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the scope of the present disclosure and appended claims, and all such modifications are intended to be included within the scope of the present disclosure and appended claims.
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