This application claims priority to Japanese Patent Application No. 2020-113339 filed on Jun. 30, 2020, the content of which is incorporated herein by reference.
The present disclosure relates to a binding machine.
In the related art, used is a reinforced bar binding machine configured to wind a wire delivered from a feeding unit into a loop shape around reinforced bars by using a guide part such as a guide pin, and to grip and twist the wire by a binding unit including hooks, thereby winding and binding the reinforced bars with the wire (for example, refer to WO 2017/014266).
The reinforced bar binding machine includes a member configured to be movable between a position on a feeding locus of the wire and a position deviating from the feeding locus. Examples of the member include a guide pin and a retreat mechanism for curing the wire W, a twisting unit configured to grip and twist the wire, and the like.
However, in the reinforced bar binding machine of the related art, since a retreat mechanism and a returning part move onto the feeding locus of the wire, the wire may collide with the retreat mechanism and the returning part while feeding the wire. In this case, the wire may deviate from a conveying path, the wire may be jammed, the wire may be buckled, and the like, for example.
It is therefore an object of the present invention to provide a binding machine capable of preventing deviation of a wire from a conveying path, jam of the wire, buckling of the wire and the like due to a member capable of moving to a position on a feeding locus of the wire.
There is provided a binding machine that includes: a feeding unit capable of feeding a wire and winding the wire around a to-be-bound object; and a function unit movable between a first position located on a feeding locus of the wire and a second position deviating from a position on the feeding locus of the wire. The function unit is located in the second position in a predetermined state.
According to the present disclosure, since the function unit is located in the second position deviating from a position on the feeding locus, in the predetermined state, it is possible to remove the wire from the function unit even when problems of deviation of the wire from a conveying path, jam of the wire, buckling of the wire and the like occur.
Hereinafter, preferred embodiments of the present disclosure will be described with reference to the drawings.
(Configuration Example of Reinforced Bar Binding Machine 1A)
As shown in
The first main body part 301 has a pair of handle parts 304hL and 304hR that can be gripped by an operator. As shown in
An exterior of the second main body part 302 is made of resin. As shown in
As shown in
The accommodation part 2A is configured to detachably mount and support the wire reel 20. The feeding unit 3A has a pair of feeding gears 30 as a feeding member. The feeding unit 3A is configured such that a feeding motor 33 rotates the feeding gears 30 to feed the wire W in a state where the wire W is clamped between the pair of feeding gears 30. The feeding unit 3A can feed the wire W in a forward direction denoted with an arrow F and in a reverse direction denoted with an arrow R, according to a rotating direction of the feeding gears 30.
As shown in
The displacement member 36 is pressed by a spring (not shown) and is configured to be displaced in a direction of an arrow V1 by a rotation operation about the shaft 36a as a support point. Thereby, the second feeding gear 30R is pressed toward the first feeding gear 30L by a force of the spring. As shown in
The feeding unit 3A has a feeding motor 33 configured to drive one of the first feeding gear 30L and the second feeding gear 30R, in the present embodiment, the first feeding gear 30L, and a drive motor transmission mechanism 34 configured to transmit a drive force of the feeding motor 33 to the first feeding gear 30L.
The drive motor transmission mechanism 34 has a small gear 33a attached to a shaft of the feeding motor 33, and a large gear 33b in mesh with the small gear 33a. The drive motor transmission mechanism 34 also has a feeding small gear 34a in mesh with the first feeding gear 30L, to which the drive force is transmitted from the large gear 33b.
The first feeding gear 30L is configured to rotate as a rotation operation of the feeding motor 33 is transmitted thereto via the drive motor transmission mechanism 34. A rotation operation of the first feeding gear 30L is transmitted to the second feeding gear 30R, so that the second feeding gear 30R rotates according to the first feeding gear 30L.
The feeding unit 3A is configured to switch the rotating directions of the first feeding gear 30L and the second feeding gear 30R by switching the forward and reverse of the rotating direction of the feeding motor 33, thereby switching the forward and reverse of the feeding direction of the wire W.
As shown in
The fixed blade part 60 has an opening 60a through which the wire W passes. The movable blade part 61 is configured to cut the wire W passing through the opening 60a of the fixed blade part 60 by a rotation operation about the fixed blade part 60 as a support point.
The regulation part 4A has first to third regulation members in contact with the wire W at a plurality of places, in the present example, at least three places along the feeding direction of the wire W that is fed by the feeding unit 3A, and is configured to curl the wire W along a feeding path Wf of the wire W shown with a broken line in
The regulation part 4A has a regulation member 42 as a second regulation member on a downstream side of the fixed blade part 60 with respect the feeding of the wire W in the forward direction denoted with the arrow F, and a regulation member 45 as a third regulation member on a downstream side of the regulation member 42. The regulation member 42 and the regulation member 45 are each constituted by a cylindrical member, and are in contact with the wire W on outer peripheral surfaces thereof.
As for the regulation part 4A, the fixed blade part 60, and the regulation member 42 and the regulation member 45 each constituted by a guide pin or the like are arranged on a curved line, in conformity to the feeding path Wf of the wire W that is substantially annular in a spiral shape. The opening 60a of the fixed blade part 60, through which the wire W passes, is provided on the feeding path Wf of the wire W. In addition, the regulation member 42 is provided on a radially inner side with respect to the feeding path Wf of the wire W. The regulation member 45 is provided on a radially outer side with respect to the feeding path Wf of the wire W.
Thereby, the wire W that is fed by the feeding unit 3A passes in contact with the fixed blade part 60, the regulation member 42 and the regulation member 45, so that the wire W is curled to follow the feeding path Wf of the wire W.
As shown in
As shown in
As shown in
The first guide 51 is attached to an end portion on a front side of the second main body part 302, and extends in a first direction that is a front and rear direction denoted with an arrow A1. The first guide 51 has a groove portion 51h having a guide surface 51g with which the wire W that is fed by the feeding unit 3A is in sliding contact.
When a side of the first guide 51, which is attached to the second main body part 302, is referred to as a base end-side and a side extending in the first direction from the second main body part 302 is referred to as a tip end-side, the base end-side is attached to the second main body part 302 by a screw or the like.
The first guide 51 is provided on the base end-side with the regulation member 42 and on the tip end-side with the regulation member 45. The first guide 51 has a gap through Which the wire W can pass between the guide surface 51g and the outer peripheral surface of the regulation member 42. In the first guide 51, a part of the outer peripheral surface of the regulation member 45 protrudes toward the guide surface 51g.
As shown in
The second guide 52 is configured to move between a first position in which a distance between an end portion 52c on the tip end-side of the second guide 52 and an end portion 51c of the first guide 51 is a first distance (refer to
In a state of being located in the second position, the second guide 52 is in a state where the end portion 52c of the second guide 52 and the end portion 51c of the first guide 51 are opened therebetween. In a state of being located in the first position, the interval between the end portion 52c of the second guide 52 and the end portion 51c of the first guide 51 is widened, so that the reinforced bars can be more easily inserted into the insertion/removal opening 53 between the first guide 51 and the second guide 52.
The second guide 52 is urged by an urging member 54 constituted by a tortional coil spring or the like in a direction of moving toward the first position, and is kept in the first position.
The second guide 52 has a receiving part 56 configured to receive an operation of a pair of contact members (which will be described later) via a link part. The receiving part 56 is constituted by a surface perpendicular to a lower surface of the second guide 52 or a surface inclined relative to the lower surface of the second guide 52 with respect to the vertical direction.
As shown in
The reinforced bar binding machine 1A further includes a first link member 96L configured to transmit an operation of the first contact member 9AL to the second guide 52, and a second link member 96R configured to transmit an operation of the second contact member 9AR to the second guide 52. The first link member 96L and the second link member 96R are rotatably supported by a shaft 96A. When the first contact member 9AL, and the second contact member 9AR are butted against the reinforced bars S by an operator, the first link member 96L and the second link member 96R are rotated about the shaft 96A as a support point, so that the second guide 52 is moved from the first position to the second position.
As shown in
As shown in
The drive unit 8A is configured to move the actuation unit 71 along an axis direction of the rotary shaft 82 by a rotation operation of the rotary shaft 82. The actuation unit 71 is moved along the axis direction of the rotary shaft 82, so that the gripping part 70 holds the tip end-side of the wire W guided to the twisting unit 7A by the guide part 5A.
In the drive unit 8A, the moving member 83 is moved along the axis direction of the rotary shaft 82, in conjunction with movement of the actuation unit 71 along the axis direction of the rotary shaft 82. The operation of the moving member 83 is transmitted to the retreat mechanism 43 via the transmission member 44, so that the regulation member 42 and the retreat mechanism 43 are moved from the first position in which they are in contact with the wire to the second position in which they are not in contact with the wire. Thereafter, the wire W is pulled back in the reverse direction by reverse rotation of the feeding motor 33, so that the wire W is closely contacted to the reinforced bars S. In addition, the actuation unit 71 is moved along the axis direction of the rotary shaft 82, so that movement of the moving member 83 is transmitted to the movable blade part 61 by the transmission mechanism 62 and the movable blade part 61 is actuated to cut the wire W.
The drive unit 8A is configured to rotate the actuation unit 71 moved along the axis direction of the rotary shaft 82 by the rotation operation of the rotary shall 82. The actuation unit 71 is configured to rotate around the axis of the rotary shaft 82, thereby twisting the wire W by the gripping part 70.
(Example of Hardware Configuration of Reinforced Bar Binding Machine 1A)
The control unit 10 includes a CPU (Central Processing Unit) functioning as an arithmetic processing unit, and is configured to control overall operations of the reinforced bar binding machine 1A according to diverse programs stored in the storage unit 14 and the like.
The first sensor 12L and the second sensor 12R are constituted by magnetic sensors, for example, and are configured to output an on-signal to the control unit 10 by detecting a detection portion (not shown) whose position is displaced by the butting operation of the first contact member 9AL and the second contact member 9AR against the reinforced bars S.
The storage unit 14 includes a ROM (Read Only Memory), a RAM (Random Access Memory), a semiconductor memory device, a hard disk, an optical disk or the like. In the storage unit 14, programs, arithmetic parameters, a variety of data and the like that are used by the control unit 10 when performing the binding operation are stored.
The power supply switch 16 is configured to output, to the control unit 10, an on-signal based on turning on of the power supply and an off-signal based on turning off of the power supply as a result of an operator's operation. The operation unit 18 is configured to output, to the control unit 10, a binding force signal based on a level of the binding force adjusted in a dial manner by the operator.
The control unit 10 is configured to output a drive signal for feeding the wire W in the forward direction or the reverse direction to the feeding motor 33 via, a drive circuit (not shown), based on the on-signals supplied from the first sensor 12L and the second sensor 12R. The feeding motor 33 are configured to drive based on the drive signal supplied from the control unit 10, thereby rotating the first feeding gear 30L and the second feeding gear 30R in the forward direction or the reverse direction.
The control unit 10 is configured to output a drive signal for advancing or retreating the actuation unit 71 to the twisting motor 80 via the drive circuit (not shown), based on the on-signals supplied from the first sensor 12L and the second sensor 12R. The twisting motor 80 is configured to drive based on the drive signal supplied from the control unit 10, thereby advancing or retreating the actuation unit 71.
(Problems in Case where Function Unit 40 is Regulation Member 42 of Regulation Part 4A and Retreat Mechanism 43)
Here, in a case where the reinforced bars are bound using a reinforced bar binding machine of the related art, problems that occur in the retreat mechanism 43, which is one of the function unit 40, are described. Note that, since a configuration of the reinforced bar binding machine of the related art and the configuration of the reinforced bar binding machine 1A of the present embodiment have common parts, for convenience, the descriptions are made using the reinforced bar binding machine 1A shown in
When the binding operation starts, the actuation unit 71 is advanced by drive of the twisting motor 80, the wire W is accordingly gripped by the gripping part 70, and the regulation member 42 and the retreat mechanism 43 are then retreated from the first position to the second position. Subsequently, the wire W is pulled back to wind the wire W around the reinforced bars S, the wire W is cut, and the actuation unit 71 is then rotated around the rotary shaft 82, so that a twisting operation of the wire W is executed. Note that, the twisting unit 7A is urged rearward by a compression spring arranged in the rotary shaft 82, and can be slightly advanced and retreated by expansion and contraction of the compression spring.
While twisting the wire W, the wire W is wound and tightened, so that a loop diameter of the wire W is reduced (a twisting margin is shortened), so that the gripping part 70 and the actuation unit 71 are pulled forward. Accordingly, the compression spring is compressed, and the gripping part 70 and the actuation unit 71 are stopped in positions advanced toward the reinforced bars S.
In the meantime, after the reinforced bars S are bound with the wire W, the gripping part 70 releases the wire W and the gripping part 70 and the actuation unit 71 are returned to initial positions as the actuation unit 71 is retreated, in a normal case. However, if the binding operation is not normally over (if abnormality occurs), the gripping part 70 releases the wire W as the actuation unit 71 is retreated, but a portion of the wire W after the binding may be caught at the gripping part 70.
In this case, the actuation unit 71 is retreated with respect to the gripping part 70 as the twisting motor 80 is driven in the reverse rotation but the positions of the gripping part 70 and the actuation unit 71 are held in further forward positions than the initial positions due to the compression of the spring. Since the regulation member 42 and the retreat mechanism 43 depend on the positions of the gripping part 70 and the actuation unit 71, they are kept in the second position.
In this state, while the operator performs an operation of releasing the caught state of the wire W, the first contact member 9AL and the second contact member 9AR may be unintentionally butted against the reinforced bars S. In this case, the binding operation is started, so that the wire W is fed forward by drive of the feeding motor 33. At this time, as shown in
At this timing, when the caught state of the wire W after the binding and the gripping part 70 is released, the compression spring is expanded, so that the gripping part 70 and the actuation unit 71 are retreated and returned to the initial positions. Accordingly, the regulation member 42 and the retreat mechanism 43, which depend on the position of the actuation unit 71, are moved from the second position to the first position. Thereby, since the gap between the first guide 51 and the retreat mechanism 43 is blocked, the wire W is caught between the first guide 51 and the retreat mechanism 43, so that the operator cannot easily remove the wire W from the first guide 51 and the like.
Therefore, in the present embodiment, control shown in
(Example of Control of Reinforced Bar Binding Machine 1A)
First, when the operator confirms that the wire W is caught between the first guide 51 and the retreat mechanism 43, the operator operates the release lever 39. Thereby, the second feeding gear 30R is spaced from the first feeding gear 30L, so that the engagement between the first feeding gear 30L and the second feeding gear 30R is released.
Subsequently, as shown in
In step S110, when it is determined that an on-signal is supplied from at least one of the first sensor 12L and the second sensor 12R, the control unit 10 starts the binding operation. Specifically, the control unit 10 drives the feeding motor 33 and the twisting motor 80. At this time, since the engagement between the first feeding gear 30L and the second feeding gear 30R has been released, the wire W is in an idle feeding state, a load current of the feeding motor 33 does not increase and an idle binding operation is executed. For this reason, the control unit 10 determines that the wire W is not being normally feed, from an output result of the load current of the feeding motor 33, increments a continuous idling counter N (N=1), and stores a result thereof in the storage unit 14. When a series of idle binding operations are over, the control unit 10 stops the feeding motor 33 and the twisting motor 80. The actuation unit 71 and the like return to the initial positions.
In the present embodiment, the idle binding operation is executed three times by the operator, for example. Note that, the number of times of the idle binding operation is not limited to three times, and may be one or more times. The idle binding operation is executed more than one time, so that it is possible to correctly determine that the idle feeding of the wire W has occurred. Note that, a sensor configured to detect whether or not the operation of the release lever 39 may be provided, and when the operation of the release lever 39 is detected by the sensor, it is possible to check in advance that the idle feeding of the wire W is to occur. Therefore, the idle binding operation may be set to one time.
In step S120, the control unit 10 determines whether the idle binding operation has been consecutively executed three times and the continuous idling counter N becomes 3 (N=3). When it is determined that the continuous idling counter N is not 3 (N≠3), the control unit 10 returns to step S100, and executes the idle binding operation of steps S100 and S110.
On the other hand, when it is determined that the continuous idling counter N is 3 (N=3), the control unit 10 proceeds to step S130. In step S130, the control unit 10 drives the feeding motor 33 to rotate the first feeding gear 30L, and drives the twisting motor 80 to advance the actuation unit 71. As the actuation unit 71 is advanced, the regulation member 42 and the retreat mechanism 43 are moved from the first position to the second position.
In step S140, the control unit 10 stops the twisting motor 80 and the feeding motor 33 in the position to which the actuation unit 71 is advanced, thereby stopping the idle binding operation. Thereby, the regulation member 42 and the retreat mechanism 43 are stopped in the second position and the retreat mechanism 43 is spaced from the first guide 51, so that a gap is formed between the first guide 51 and the retreat mechanism 43.
Since the gap is formed between the first guide 51 and the retreat mechanism 43, the operator can easily remove the wire W caught at the first guide 51 or the like. When the operation of removing the wire W is over, the power supply switch 16 is turned off by the operator. When the power supply switch 16 is again turned on, the control unit 10 executes initialization of returning the actuation unit 71 and the like to the initial positions and then executes the binding operation when the first contact member 9AL and the like become on. Note that, the resumption of the binding operation is also implemented by control other than the turning on/off of the power supply switch 16.
(In Case where Function Unit 40 is Gripping Part 70)
The gripping part 70 includes hooks that are opened and closed in conjunction with the operation of the actuation unit 71, and is configured to be movable between a first position in which the hooks are opened and a second position in which the hooks are closed. Note that, the second position includes not only a completely closed state but also a slightly further closed state than the first position.
Here, when feeding the wire W in the forward direction and winding the wire W around the reinforced bars 5, the wire W passes through a first passage P1 and a second passage P2 shown in
In this case, the control unit 10 can move the hooks of the gripping part 70 from the first position to the second position by performing control of advancing and retreating the actuation unit 71. It is possible to determine whether poor feeding of the wire W has occurred, according to variation in load current of the feeding motor 33, for example. Thereby, it is possible to release entanglement of the wire W, thereby resolving the jam. In addition, a predetermined rotation angle of the gripping part 70 may be set to the first position, a rotation angle rotated by a predetermined angle from the first position around the rotary shaft 82 may be set to the second position, and when poor feeding of the wire W occurs, the gripping part 70 may be rotated from the first position to the second position.
As described above, according to the first embodiment, for example, even when the poor feeding of the wire W occurs on the function unit 40 including the retreat mechanism 43, the retreat mechanism 43 can be set to the predetermined state, for example, the second position by executing the control shown in
Further, according to the first embodiment, for example, when the poor feeding of the wire W occurs on the gripping part 70, the gripping part 70 can be set to the second position, so that the wire W can be easily removed from the gripping part 70 and the like.
Subsequently, a first modified embodiment where the function unit 40 is set to the second position by a means different from the control shown in
As shown in
In step S210, the control unit 10 drives the feeding motor 33 and the twisting motor 80 to start the binding operation. Thereby, the feeding of the wire W by the feeding unit 3A, and the gripping and twisting on the wire W by the twisting unit 7A are performed to bind the reinforced bars S with the wire W.
In step S220, the control unit 10 determines whether the binding operation is over. When it is determined that the binding operation is over, the control unit 10 proceeds to step S230. At this time, it is assumed that the gripping and twisting operations on the wire W are over and the actuation unit 71 is located in a position advanced toward the reinforced bars S.
In step S230, the control unit 10 executes a first mode of driving the twisting motor 80 in the reverse rotation direction to retreat and stop the actuation unit 71 in a position in which the gripping part 70 releases the wire W, thereby stopping the actuation unit 71 in a position (advance position) further advanced than the initial position. Thereby, the regulation member 42 and the retreat mechanism 43 configured to operate in conjunction with the actuation unit 71 can be stopped in the second position spaced from the first guide 51. In addition, after the binding operation is over, the actuation unit 71 may be retreated and returned to the initial position, and the actuation unit 71 may be then advanced to stop in the advance position.
Note that, the first mode may be set as a default setting, and a second mode of moving the retreat mechanism 43 to the first position after the binding is over may also be selected. The first mode and the second mode may be manually switched by the operator, or may be automatically switched according to occurrence of the poor feeding of the wire W, for example.
According to the first modified embodiment, for example, after the reinforced bars S are bound by the wire W, even when a piece of the wire W is inserted between the retreat mechanism 43 and the first guide 51 located in the second position, the piece of the wire W is not caught between the retreat mechanism 43 and the first guide 51 and can be easily pulled out because the retreat mechanism 43 is stopped in the second position after the binding. Thereby, the jam can be prevented in advance.
Subsequently, a second modified embodiment where the function unit 40 is set to the second position by a means different from the control shown in
(Example of Hardware Configuration of Reinforced Bar Binding Machine 1Aa)
As shown in
The jam detection sensor 11 is provided on the conveying path of the wire W, and is constituted by a reflection or transmission type optical sensor or the like, for example. The control unit 10 is configured to determine whether jam has occurred on the conveying path of the wire W, based on state information of the wire W supplied from the jam detection sensor 11. The jam detection sensor 11 may also be configured to detect whether jam has occurred, based on variation in current value of the feeding motor 33 and the twisting motor 80.
As shown in
In step S310, the control unit 10 starts the binding operation. Thereby, the feeding of the wire W by the feeding unit 3A, and the gripping and twisting on the wire W by the twisting unit 7A are performed to bind the reinforced bars S with the wire W.
In step S320, the control unit 10 determines whether jam has occurred on the conveying path of the wire W, based on state information of the wire W supplied from the jam detection sensor 11. When it is determined that jam has occurred, the control unit 10 proceeds to step S330.
In step S330, the control unit 10 executes the first mode of stopping the actuation unit 71 in the advance position. Thereby, the regulation member 42 and the retreat mechanism 43 configured to operate in conjunction with the actuation unit 71 are stopped in the second position spaced from the first guide 51.
According to the second modified embodiment, for example, even when jam occurs on the first guide 51 and the retreat mechanism 43 during the binding operation, the jam detection sensor 11 detects the jam, so that the retreat mechanism 43 can be moved to the second position. As a result, the wire W caught between the retreat mechanism 43 and the first guide 51 can be easily pulled out to solve the jam. Note that, the control of the second modified embodiment can also be applied to a case where the jam occurs on the gripping part 70 that is an example of the function unit 40.
Subsequently, a third modified embodiment where the function unit 40 is set to the second position by a means different from the control shown in
(Example of Hardware Configuration of Reinforced Bar Binding Machine 1Ab)
As shown in
The movement switch 19 is provided on at least one of the first main body part 301 and the second main body part 302, and is constituted by a well-known switch such as a push button, a slide switch, a seesaw switch or the like, fir example. When the movement switch 19 is operated by the operator, the movement switch 19 generates and outputs an operation signal to the control unit 10. The control unit 10 is configured to drive the movement mechanism 13 constituted by a solenoid or the like, for example, thereby moving the regulation member 42 and the retreat mechanism 43 to the second position. The retreat mechanism 43 and the like may also be configured to operate in conjunction with the transmission member 44, and to drive the twisting motor 80 by an operation of the movement switch 19, thereby moving the retreat mechanism 43 and the like via the transmission member 44.
As shown in
In step S410, the control unit 10 starts the binding operation. Thereby, the feeding of the wire W by the feeding unit 3A, and the gripping and twisting on the wire W by the twisting unit 7A are performed to bind the reinforced bars S with the wire W.
In step S420, the control unit 10 determines whether the movement switch 19 is turned on. For example, when jam of the wire W occurs after the binding operation starts, the operator operates the movement switch 19 so as to solve the jam. When it is determined that the movement switch 19 is turned on, the control unit 10 proceeds to step S430.
In step S430, the control unit 10 executes the first mode of driving the movement mechanism 13 to stop the actuation unit 71 in the advance position. Thereby, the regulation member 42 and the retreat mechanism 43 configured to operate in conjunction with the actuation unit 71 can be stopped in the second position spaced from the first guide 51. Note that, the movement switch 19 may be constituted by a mechanical switch, and when the movement switch 19 is operated by the operator, the regulation member 42 and the retreat mechanism 43 may be moved to the second position, irrespective of the determination by the control unit 10.
According to the third modified embodiment, for example, even when jam occurs between the first guide 51 and the retreat mechanism 43 during the binding operation, the retreat mechanism 43 can be moved to the second position by the operation of the movement switch 19. As a result, the wire W caught between the retreat mechanism 43 and the first guide 51 can be easily pulled out to solve the jam. Note that, the control of the third modified embodiment can also be applied to a case where the jam occurs on the gripping part 70 that is an example of the function unit 40.
Note that, as for the control of moving the function unit 40 including the regulation member 42, the retreat mechanism 43 and the gripping part 70 to the second position, following controls can also be adopted, in addition to the first to third modified embodiments. Specifically, when the power supply switch 16 is turned on by the operator, the function unit 40 may be moved to the second position. In addition, the function unit 40 may be set to the first position as a default position, and when a predetermined time elapses, for example, although the function unit 40 is located in the first position at the time the power supply switch 16 is turned on, when a predetermined time elapses, the function unit 40 may be moved to the second position. Further, when a predetermined time elapses since the on-operation of the first contact member 9AL and the like, the function unit 40 may be moved to the second position. In this case, after the binding operation is over, when the on-operation of the first contact member 9AL and the like is not performed for a predetermined time, the function unit 40 may be moved to the second position.
Subsequently, a reinforced bar binding machine 1B of a second embodiment is described. Note that, the main configuration and the binding operation of the reinforced bar binding machine 1B of the second embodiment are common to the reinforced bar binding machine 1A of the first embodiment. For this reason, the constitutional elements having substantially the same functional configurations as the reinforced bar binding machine 1A of the first embodiment are denoted with the same reference signs, and the overlapping descriptions are omitted.
(Configuration Example of Reinforced Bar Binding Machine 1B)
As shown in
A handle part 15h protrudes from the other side of a main body part 15 of the reinforced bar binding machine 1B. A battery 17 is detachably attached to a lower part of the handle part 15h. A front side of the handle part 15h is provided with a trigger 15t configured to receive an operation of actuating the reinforced bar binding machine 1B.
As shown in
As shown in
The twisting unit 7B is an example of the function unit 40, and has a gripping part 70 configured to grip the wire W and an actuation unit 71 configured to actuate the gripping part 70. The gripping part 70 includes hooks configured to open and close in conjunction with an operation of the actuation unit 71, and is configured to be movable between a first position in which the hooks are opened and a second position in which the hooks are closed.
(Example of Hardware Configuration of Reinforced Bar Binding Machine 1B)
As shown in
The trigger 15t includes a trigger switch. When the trigger is pulled by the operator, the trigger switch becomes on, so that an operation signal is output to the control unit 10. The control unit 10 is configured to drive the feeding motor 33 and the twisting motor 80 based on the operation signal supplied from the trigger 15t, thereby executing the binding operation.
(Example of Control of Reinforced Bar Binding Machine 1B)
First, when the operator confirms that the wire W is caught between the first guide 51 and the retreat mechanism 43, the operator operates the release lever 39. Thereby, the second feeding gear 30R is spaced from the first feeding gear 30L, so that the engagement between the first feeding gear 30L and the second feeding gear 30R is released.
Subsequently, as shown in
In step S510, the control unit 10 starts the binding operation. Specifically, the control unit 10 drives the feeding motor 33 and the twisting motor 80. At this time, since the engagement between the first feeding gear 30L and the second feeding gear 30R has been released, the wire W is in an idle feeding state, the load current of the feeding motor 33 does not increase, and the idle binding operation is executed. The control unit 10 determines that the wire W is not being normally feed, from an output result of the load current of the feeding motor 33, increments the continuous idling counter N (N=1), and stores a result thereof in the storage unit 14. When a series of idle binding operations are over, the control unit 10 stops the feeding motor 33 and the twisting motor 80. The actuation unit 71 and the like return to the initial positions.
In step S520, the control unit 10 determines whether the idle binding operation has been consecutively executed three times and the continuous idling counter N becomes 3 (N=3), for example. When it is determined that the continuous idling counter N is not 3 (N≠3), the control unit 10 returns to step S500, and executes the idle binding operation of steps S500 and S510.
On the other hand, when it is determined that the continuous idling counter N is 3 (N=3), the control unit 10 proceeds to step S530. In step S530, the control unit 10 drives the feeding motor 33 to rotate the first feeding gear 30L, and drives the twisting motor 80 to advance the actuation unit 71. As the actuation unit 71 is advanced, the regulation member 42 and the retreat mechanism 43 are moved from the first position to the second position.
In step S540, the control unit 10 stops the feeding motor 33 and stops the twisting motor 80 in the position to which the actuation unit 71 is advanced, thereby stopping the idle binding operation. Thereby, the regulation member 42 and the retreat mechanism 43 are stopped in the second position and the retreat mechanism 43 is spaced from the first guide 51, so that a gap is formed between the first guide 51 and the retreat mechanism 43.
Since the gap is formed between the first guide 51 and the retreat mechanism 43, the operator can easily remove the wire W caught at the first guide 51 or the like. When the operation of removing the wire W is over, the power supply switch 16 is turned off by the operator. When the power supply switch 16 is again turned on, the control unit 10 executes initialization of returning the actuation unit 71 and the like to the initial positions. Then, when the trigger 15t becomes on by the operator, the binding operation is resumed. Note that, the resumption of the binding operation is also implemented by control other than the turning on/off of the power supply switch 16.
Further, as the means for solving a situation where the poor feeding of the wire W occurs on the regulation part 4B, the control of the first to third modified embodiments can be applied by changing the on-operation of the first contact member 9AL and the like into the on-operation of the trigger 15t, in addition to the control shown in
Although the preferred embodiments of the present disclosure have been described with reference to the accompanying drawings, the technical scope of the present disclosure is not limited thereto. One skilled in the art of the present disclosure can conceive a variety of changes or modifications within the technical spirit defined in the claims, and the changes or modifications are included within the technical scope of the present disclosure.
Number | Date | Country | Kind |
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2020-113339 | Jun 2020 | JP | national |
Number | Name | Date | Kind |
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