This application claims priority from Japanese Patent Application No. 2017-219380 filed on Nov. 14, 2017, the contents of which are incorporated herein by reference in their entirety.
Embodiments described herein relate generally to a binding mechanism and a binding unit.
As a binding mechanism, a binding mechanism configured to bind an edge portion of a paper bundle using a stapler with a metal needle is mainstream.
Meanwhile, as a binding mechanism that does not damage the paper, a binding mechanism configured to bind an edge portion of a paper bundle using an adhesive tape is known. For example, the binding mechanism may be built into an image forming apparatus or applied as a handy type. The binding mechanism is used with an arbitrary posture in many cases.
However, the adhesive tape may not be firmly held due to the posture of a binding mechanism main body.
A binding mechanism of an embodiment has a base, a feeder, a tape cutting unit, a tape holding unit and a tape support driving unit. The feeder is supported by the base. The feeder feeds an adhesive tape. The tape cutting unit is supported by the base. The tape cutting unit cuts the fed adhesive tape. The tape holding unit can hold the fed adhesive tape. The tape support units are installed as a pair. The tape support driving unit drives the pair of tape support units such that the pair of tape support units hold the fed adhesive tape simultaneously.
Hereinafter, a binding mechanism of an embodiment will be described with reference to the accompanying drawings. In the drawings, components which are the same are designated by the same reference numerals.
A binding mechanism 1 will be described.
As shown in
For example, the binding mechanism 1 may be installed hanging on an image forming apparatus (not shown). The binding mechanism 1 is not interlocked with the image forming apparatus. The binding mechanism 1 is independently used. A paper bundle (member to be bound) (not shown) can be bound by an adhesive tape 15 (a tape piece 16, see
The grip 2 will be described.
The grip 2 is gripped during use of the binding mechanism 1. For example, the grip 2 may be gripped by one hand of a user. For example, a paper bundle may be gripped by the other hand of the user. Since the grip 2 is gripped by one hand, the binding mechanism 1 can be used with an arbitrary posture.
As shown in
The grip main body 20 has a shape that can be gripped by a user. The grip main body 20 is formed in a columnar shape that is slightly inclined to be disposed further forward toward the upper side.
The reel support section 21 supports a tape reel 64 (see
The base connecting section 22 is connected to the base 5. The base connecting section 22 protrudes upward from a front upper portion of the reel support section 21.
The mechanism weight support section 23 can support the weight of the binding mechanism 1 close at hand when a user grips the grip main body 20. The mechanism weight support section 23 protrudes rearward from an upper end portion of the grip main body 20.
The levers 3 and 4 will be described.
The levers 3 and 4 are operating sections that are operated by a user's finger or the like when the binding mechanism 1 is used. The levers 3 and 4 are biased in a direction away from the grip 2. The levers 3 and 4 are movable in a direction of approach to the grip 2. The levers 3 and 4 are installed on front and rear sides as a pair. The pair of levers 3 and 4 are the first lever 3 and the second lever 4.
As shown in
A user's finger or the like comes into contact with the first lever main body 30 when the first lever 3 is operated. The first lever main body 30 is formed in a rectangular shape having a short side in the lateral direction.
The first lever connecting section 31 pivotably supports the first lever 3. The first lever connecting section 31 is disposed on an upper end portion of the first lever 3. A through-hole 31h (hereinafter, also referred to as “a first lever shaft hole 31h,” see
Hereinafter, an axis of the first lever shaft hole 31h is also referred to as “a first axis.” The first lever 3 is pivotable about the first axis. A shaft section (a virtual shaft) having the first axis functions as an operation input shaft that can input an operation to the tape cutting unit 7 and the vertical driving mechanism 120 (the tape support driving unit 10, see
As shown in
A user's finger or the like comes in contact with the second lever main body 40 when the second lever 4 is operated. As shown in
As shown in
Hereinafter, an axis of the second lever shaft 42 is also referred to as “a second axis.” The second lever 4 is pivotable about the second axis. The second lever 4 and the second lever shaft 42 pivot integrally with each other. The second lever shaft 42 functions as an operation input shaft that can input an operation to the feeder 6 and the horizontal driving mechanism 130 (the tape support driving unit 10, see
The second axis is disposed on the same axis as the first axis. That is, the feeder 6, the tape cutting unit 7 and the tape support driving unit 10 include an operation input shaft disposed on the same axis.
The base 5 will be described.
As shown in
The base 5 includes a base block 50 and a mat base 55.
The base block 50 is connected to the base connecting section 22 in the grip 2. The base block 50 is formed in a block shape extending vertically. Four bearing units 51 to 54 are installed on the base block 50.
The bearing units 51 to 54 are portions having through-holes (shaft holes) that open the base block 50 in the lateral direction and in which bearings are installed. The four bearing units 51 to 54 are disposed vertically at intervals. Hereinafter, the four bearing units 51 to 54 are referred to as “the first bearing unit 51,” “the second bearing unit 52,” “the third bearing unit 53” and “the fourth bearing unit 54” in sequence from the lower side.
A cutter mat 56 is mounted on the mat base 55. The mat base 55 is connected to the upper portion of the base block 50. The mat base 55 extends rightward from the base block 50.
The feeder 6 will be described.
As shown in
As shown in
The tape conveyance roller 60 is disposed behind the mat base 55. The tape conveyance roller 60 is formed in a columnar shape extending in the lateral direction. Hereinafter, an axis of the tape conveyance roller 60 is also referred to as “a feeding roller axis.” The tape conveyance roller 60 is interlocked with the second lever 4 and pivots about the feeding roller axis.
The tape biasing roller 61 is disposed above the tape conveyance roller 60. The tape biasing roller 61 faces the tape conveyance roller 60 in the vertical direction. The tape biasing roller 61 is formed in a columnar shape extending leftward and rightward along the tape conveyance roller 60. Hereinafter, an axis of the tape biasing roller 61 is also referred to as “a biasing roller axis.” The tape biasing roller 61 follows the tape conveyance roller 60 and pivots about the biasing roller axis.
The biasing roller support member 62 pivotably supports the tape biasing roller 61 about the biasing roller axis. The biasing roller support member 62 biases the tape biasing roller 61 toward the tape conveyance roller 60. The biasing roller support member 62 is pivotably supported by the fourth bearing unit 54 (see
The tape feeding force transmission mechanism 63 transmits a driving force due to pivotal movement of the second lever 4 to the tape conveyance roller 60. The tape feeding force transmission mechanism 63 functions as an interlocking switching mechanism configured to switch between a process in which the feeder 6 and the tape cutting unit 7 are interlocked and a process in which they are not interlocked.
As shown in
The first gear 63a is disposed on a side opposite to the second lever 4 with the base block 50 sandwiched therebetween. The first gear 63a is fixed to the right end portion of the second lever shaft 42. The first gear 63a pivots with the second lever shaft 42. The second lever shaft 42 is supported by the first bearing unit 51 (see
The intermediate transmission shaft 63e extends parallel to the second lever shaft 42 in the lateral direction. The intermediate transmission shaft 63e is disposed above the second lever shaft 42. Hereinafter, an axis of the intermediate transmission shaft 63e is also referred to as “a transmission intermediate axis.” The intermediate transmission shaft 63e is supported by the second bearing unit 52 (see
The second gear 63b meshes with the first gear 63a. The second gear 63b is fixed to the right end portion of the intermediate transmission shaft 63e. The second gear 63b pivots with the intermediate transmission shaft 63e.
The third gear 63c is disposed on a side opposite to the second gear 63b with the base block 50 sandwiched therebetween. The third gear 63c is fixed to a left portion of the intermediate transmission shaft 63e. The third gear 63c pivots with the intermediate transmission shaft 63e.
The roller shaft 63f extends parallel to the second lever shaft 42 in the lateral direction. The roller shaft 63f is disposed above the intermediate transmission shaft 63e. Hereinafter, an axis of the roller shaft 63f is also referred to as “a roller axis.” The roller axis is the same axis as the feeding roller axis. The roller shaft 63f is supported by the third bearing unit 53 (see
The fourth gear 63d is disposed on a side opposite to the tape conveyance roller 60 with the base block 50 sandwiched therebetween. The fourth gear 63d meshes with the third gear 63c. The fourth gear 63d is fixed to the left portion of the roller shaft 63f via a clutch 63g.
The clutch 63g transmits a pivoting force about the roller axis in one direction. For example, the clutch 63g is a one-way clutch.
When the fourth gear 63d is pivoted in an arrow V1 direction in
As shown in
As shown in
The tape cutting unit 7 will be described.
As shown in
The tape cutting unit 7 includes a cutter feeding mechanism 70, a cutter guide base 75 and a cutting force transmission mechanism 78.
The cutter feeding mechanism 70 includes a rotary cutter 71, a cutter support bracket 72, a cutter guide rail 73 and a cutter guide block 74.
The rotary cutter 71 is a circular cutting blade. The rotary cutter 71 can cut the fed adhesive tape 15 (see
The cutter support bracket 72 includes a bracket main body 72a and a cutter attachment plate 72b.
The bracket main body 72a is formed in a plate shape having a vertical thickness. The bracket main body 72a is fixed to the cutter guide block 74.
The cutter attachment plate 72b extends downward from the front end of the bracket main body 72a. The cutter shaft 71a is attached to the lower end portion of the cutter attachment plate 72b.
The cutter guide rail 73 extends in the lateral direction.
The cutter guide block 74 is supported by the cutter guide rail 73 to be movable in the extending direction of the cutter guide rail 73.
The cutter guide base 75 is a base that supports components of the tape cutting unit 7. The cutter guide base 75 is connected to the upper end portion of the base block 50. The cutter guide base 75 extends in the lateral direction. The left half portion of the cutter guide base 75 supports the cutter guide rail 73 from below. The right half portion of the cutter guide base 75 is longer than an initial length of a first tensile spring 78q.
A stopper 76 (see
The cutting force transmission mechanism 78 performs a storing operation of storing a cutting force in a direction opposite to the cutting direction (the rightward direction) of the adhesive tape 15 (the leftward direction). The cutting force transmission mechanism 78 performs a cutting operation of applying the cutting force in the cutting direction of the adhesive tape 15 after the storing operation. The cutting force transmission mechanism 78 functions as an interlocking switching mechanism configured to switch between a process in which the feeder 6 and the tape cutting unit 7 are interlocked shown in
As shown in
As shown in
The sixth gear 78b meshes with the fifth gear 78a. The sixth gear 78b is supported by the intermediate transmission shaft 63e (see
The seventh gear 78c is disposed on the left side of the sixth gear 78b. The seventh gear 78c has a different size from the sixth gear 78b. The seventh gear 78c is coaxially and integrally connected to the sixth gear 78b. The seventh gear 78c is supported by the intermediate transmission shaft 63e (see
The eighth gear 78d meshes with the seventh gear 78c. The eighth gear 78d is supported by the roller shaft 63f (see
The wire pulley 78e is disposed on the left side of the eighth gear 78d. The wire pulley 78e is coaxially integrally connected to the eighth gear 78d. The wire pulley 78e is supported by the roller shaft 63f (see
The first wire 78f connects the wire pulley 78e to the wire feeding block 78j. A first end (one end) of the first wire 78f is connected to the wire pulley 78e. A second end (the other end) of the first wire 78f is connected to the wire feeding block 78j.
When the wire pulley 78e is rotated in an arrow V2 direction in
The first idler 78h and the second idler 78i are attached to the left end portion of the cutter guide base 75.
The first idler 78h has a rotary shaft (hereinafter, also referred to as “a first idler shaft”) parallel to the lateral direction.
The second idler 78i has a rotary shaft (hereinafter, also referred to as “a second idler shaft”) parallel to the vertical direction. The first idler shaft and the second idler shaft are at positions of torsion.
The wire feeding block 78j is formed in a rectangular shape having a long side in the lateral direction. As shown in
The moving block 78k is formed in a rectangular shape having a long side in the lateral direction. The moving block 78k is movable in the lateral direction along the extending direction of the moving block guide groove 79a. The block-side first pulley 78m is built into the moving block 78k.
The first wire 78f bridges the wire pulley 78e (see
The second wire 78g connects the moving block 78k and the second biasing member 78r. A first end of the second wire 78g is connected to the moving block 78k. A second end of the second wire 78g is connected to the second biasing member 78r. The second wire 78g bridges the block-side idler 78p and the block-side second pulley 78n in sequence from the first end side.
The first biasing member 78q is a tensile coil spring that can be expanded and contracted in the lateral direction. Hereinafter, the first biasing member 78q is also referred to as “the first tensile spring 78q.” The first tensile spring 78q connects the wire feeding block 78j and the cutter guide base 75. A first end of the first tensile spring 78q is connected to the wire feeding block 78j. A second end of the first tensile spring 78q is connected to the spring connecting portion 77 in the right end portion of the cutter guide base 75.
The second biasing member 78r is a tensile coil spring that can be expanded and contracted in the lateral direction. Hereinafter, the second biasing member 78r is also referred to as “a second tensile spring 78r.” The second tensile spring 78r connects the wire feeding block 78j and the second wire 78g. A first end of the second tensile spring 78r is connected to the wire feeding block 78j. A second end of the second tensile spring 78r is connected to the second end of the second wire 78g.
The first tensile spring 78q and the second tensile spring 78r have different spring constants. In the embodiment, a spring constant K2 of the second tensile spring 78r is larger than a spring constant K1 of the first tensile spring 78q (K2>K1). That is, the second tensile spring 78r is stiffer than the first tensile spring 78q.
An operation of the rotary cutter 71 will be described.
In the first operation, when the first wire 78f is wound on the wire pulley 78e (see
In the second operation, the moving block 78k is pulled toward the first wire 78f and moved leftward along the moving block guide groove 79a by a distance L2. When the second operation is terminated, a state of
A storing operation of the cutting force transmission mechanism 78 can be performed by the first operation and the second operation. The cutting force transmission mechanism 78 stores a biasing force of the spring as a cutting force in a direction opposite to the cutting direction of the adhesive tape 15.
Hereinafter, an operation of returning the first lever 3 from the grip 2 to the position of the second lever 4 is also referred to as “a third operation” and an operation of returning the first lever 3 from the position of the second lever 4 to its original position (a position of an initial state of the first lever 3) is also referred to as “a fourth operation.” The third operation and the fourth operation are operations in a direction away from the grip 2. The third operation is an operation in an arrow A3 direction shown in
In the third operation, as a recovery force of the second tensile spring 78r is applied, and the moving block 78k returns to the position in
Since the cutter guide block 74 is made to abut the stopper 76 by the first operation, even when the first lever 3 is pulled during the second operation and the third operation, the rotary cutter 71 can be stopped at the position in
In the fourth operation, the cutter guide block 74 returns from the position abutting the stopper 76 to the position in
The cutting operation of the cutting force transmission mechanism 78 can be performed by the fourth operation. The cutting force transmission mechanism 78 applies a biasing force of the spring as a cutting force in the cutting direction of the adhesive tape 15.
The paper guide 12 will be described.
As shown in
The cover guide 13 will be described.
As shown in
The cover guide 13 is disposed behind the paper guide 12. The cover guide 13 covers a front portion of the tape adhesion unit 8.
The paper guide 12 and the cover guide 13 face each other in the horizontal direction. An insertion path of the paper bundle is formed between front and rear sides of the paper guide 12 and the cover guide 13. The insertion path of the paper bundle vertically linearly extends toward a space between a first roller 81 and a second roller 82 in the tape adhesion unit 8.
The tape adhesion unit 8 will be described.
As shown in
The tape adhesion unit 8 includes the first roller 81, the second roller 82 and a roller biasing support section 83.
The first roller 81 and the second roller 82 are formed in columnar shapes extending in the lateral direction. The first roller 81 and the second roller 82 face each other in the horizontal direction.
The roller biasing support section 83 pivotably supports the first roller 81 and the second roller 82. The roller biasing support section 83 biases the first roller 81 and the second roller 82 in a direction in which they approach each other.
For example, an edge portion of a paper bundle is inserted between the first roller 81 and the second roller 82 together with the tape piece 16. Then, the first roller 81 and the second roller 82 are pushed against the paper bundle and moved in a direction away from each other against the biasing force of the roller biasing support section 83. That is, the first roller 81 and the second roller 82 push the tape piece 16 against the edge portion of the paper bundle. Accordingly, the tape piece 16 can be adhered to the edge portion of the paper bundle.
The tape support units 9 will be described.
As shown in
As shown in
The column 91 is formed in a rectangular shape extending in the vertical direction. A spring upper end locking member 93 is attached to the front surface of the column 91.
The holding plate 92 is fixed to the upper end portion of the column 91. The holding plate 92 is formed in an L shape that has a upright portion extending from the upper end portion of the column 91 and a lateral portion connected to the upper portion of the upright portion and extending inward in the lateral direction.
The holding plates 92 are installed on front and rear sides as a pair. The pair of holding plates 92 are separated from each other such that the paper bundle can be inserted therebetween. The pair of holding plates 92 are disposed on front and rear sides in parallel with an interval therebetween. As shown in
The tape support driving unit 10 will be described.
As shown in
The tape support driving unit 10 drives the pair of tape support units 9 such that the tape cutting unit 7 can cut the adhesive tape 15 between the holding sections of the adhesive tape 15 when the adhesive tape 15 is pressed by the pair of tape support units 9. The tape support driving unit 10 can move the pair of tape support units 9 in a feeding direction (a forward direction) of the adhesive tape 15. The tape support driving unit 10 can move the pair of tape support units 9 in the vertical direction and the horizontal direction. The tape support driving unit 10 alternately drives the pair of tape support units 9 in the vertical direction such that the pair of tape support units 9 pass each other in the horizontal direction alternately.
As shown in
The support mechanisms 100 will be described.
As shown in
In
As shown in
The tape holding block 101 includes a holding block main body 101a and a holding post 101b.
The holding block main body 101a is formed in a block shape having a thickness in the vertical direction. A through-hole 101h (hereinafter, also referred to as “a column insertion hole 101h”) that vertically opens and through which the column 91 can be inserted is formed in the holding block main body 101a. A spring front end locking claw 101c is installed on a front portion of the holding block main body 101a.
The holding post 101b is formed in a post shape standing upward from the holding block main body 101a. A spring lower end locking piece 101d is formed on a lower front surface of the holding post 101b.
The vertical slide guide 102 guides the column 91 to the tape holding block 101 in the vertical direction. The vertical slide guide 102 is installed between the column 91 and the holding post 101b.
The vertical positioning pin 103 is a pin configured to fix the column 91 at a predetermined vertical position. The vertical positioning pin 103 is formed in a columnar shape protruding from the column 91 toward the inside in the lateral direction.
The vertical biasing member 104 biases the column 91 downward toward the tape holding block 101. The vertical biasing member 104 is a tensile coil spring that can expand and contract in the vertical direction. Hereinafter, the vertical biasing member 104 is also referred to as “a vertical tensile/compression spring 104.” The vertical tensile/compression spring 104 connects the column 91 and the tape holding block 101. An upper end of the vertical tensile/compression spring 104 is connected to the column 91 via the spring upper end locking member 93. A lower end of the vertical tensile/compression spring 104 is connected to the holding post 101b via the spring lower end locking piece 101d.
The guide pins 105 guide the horizontal slider 106 to the tape holding block 101 in the horizontal direction. The guide pins 105 are formed in columnar shapes standing upward from the holding block main body 101a. The guide pins 105 are installed on front and rear sides as a pair.
The horizontal slider 106 is movable with respect to the tape holding block 101 in the horizontal direction. The horizontal slider 106 includes a slider main body 106a and an upward protrusion 106b.
The slider main body 106a is formed in a plate shape having a thickness in the vertical direction. Through-holes 106h (hereinafter, also referred to as “pin holes 106h”) that vertically open and through which the guide pins 105 can be inserted are formed in the slider main body 106a. The pin holes 106h extend in the horizontal direction. The pin holes 106h set a moving range of the horizontal slider 106 in the horizontal direction. The pin holes 106h are formed on front and rear sides as a pair. A spring rear end locking claw 106c is installed on a front end of the slider main body 106a.
The upward protrusion 106b protrudes upward from the slider main body 106a. The upward protrusion 106b is disposed between front and rear sides of the pair of front and rear pin holes 106h. The upward protrusion 106b can support the vertical positioning pin 103 from below. That is, the vertical positioning pin 103 can ride on the upper surface of the upward protrusion 106b.
The horizontal biasing member 107 biases the horizontal slider 106 rearward with respect to the tape holding block 101. The horizontal biasing member 107 is a compression coil spring that can be expanded and contracted in the horizontal direction. Hereinafter, the horizontal biasing member 107 is also referred to as “the forward/rearward tensile/compression spring 107.” The forward/rearward tensile/compression spring 107 connects the horizontal slider 106 and the tape holding block 101. A front end of the forward/rearward tensile/compression spring 107 is connected to the holding block main body 101a via the spring front end locking claw 101c. A rear end of the forward/rearward tensile/compression spring 107 is connected to the horizontal slider 106 via the spring rear end locking claw 106c.
The rack 108 meshes with a pinion 111 (see
The magnet 109 is attached to the tape holding block 101. The magnet 109 is disposed on an outer front end of the holding block main body 101a in the lateral direction. The magnet 109 is formed in a disk shape. The magnet 109 has a contact surface that can come in contact with suction plates 114 (see
The tape holding and driving base 110 will be described.
As shown in
Through-holes 110h vertically passing through the tape holding and driving base 110 are formed in the tape holding and driving base 110. The through-holes 110h are disposed on left and right sides of a pinion shaft 111a as a pair. The through-holes 110h are formed in a rectangular shape having a long side in the horizontal direction. Hereinafter, the through-hole 110h in the tape holding and driving base 110 is referred to as “a rectangular hole 110h.” The column 91 (see
The pinion shaft 111a, horizontal slider guides 112, a slider stopper 113, the suction plates 114, a spring lower end connecting member 115, a first vertical driving bearing unit 116, a second vertical driving bearing unit 117, a third vertical driving bearing unit 118 and a horizontal driving bearing unit 119 are installed on the tape holding and driving base 110.
The pinion shaft 111a stands upward from a central portion of the upper surface of the tape holding and driving base 110. The pinion shaft 111a pivotably supports the pinion 111 (see
As shown in
The slider stopper 113 restricts rearward movement of the horizontal slider 106 (see
As shown in
The spring lower end connecting member 115 is attached to the lower surface of the tape holding and driving base 110. The spring lower end connecting member 115 is formed in an L shape that has a extend portion extending downward from the tape holding and driving base 110 and a lateral portion connected to the lower portion of the downright portion and extending leftward.
The first vertical driving bearing unit 116 pivotably supports a main shaft 121 (see
The second vertical driving bearing unit 117 pivotably supports a connecting shaft 126f (see
The third vertical driving bearing unit 118 pivotably supports a fourth link 126d (see
The horizontal driving bearing unit 119 pivotably supports a horizontal driving central shaft 137e (see
The vertical driving mechanism 120 will be described.
As shown in
The main shaft 121 is formed in a columnar shape extending in the lateral direction. The main shaft 121 is pivotably supported by the first vertical driving bearing unit 116. Reference character C10 in
The arms 122 and 123 are fixed to the main shaft 121. The arms 122 and 123 are installed on left and right sides as a pair. The arms 122 and 123 extend rearward from the main shaft 121. At an initial position in
As shown in
The vertical driving biasing member 125 biases the arms 122 and 123 downward with respect to the tape holding and driving base 110 together with the spring upper end connecting member 124. The vertical driving biasing member 125 is a tensile coil spring that can expand and contract vertically. Hereinafter, the vertical driving biasing member 125 is also referred to as “the vertical driving spring 125.” The vertical driving spring 125 connects the spring upper end connecting member 124 and the spring lower end connecting member 115. An upper end of the vertical driving spring 125 is connected to the spring upper end connecting member 124. A lower end of the vertical driving spring 125 is connected to the spring lower end connecting member 115.
The vertical driving link mechanism 126 includes a first link 126a, a second link 126b, a third link 126c, the fourth link 126d, a link pin 126e, the connecting shaft 126f and a trigger 126g.
At an initial position in
The second link 126b extends in a direction crossing the extending direction of the first link 126a. At the initial position in
The third link 126c extends in a direction crossing the extending direction of the second link 126b. At the initial position in
The fourth link 126d extends in a direction crossing the extending direction of the third link 126c. At the initial position in
As shown in
The connecting shaft 126f is formed in a columnar shape extending in the lateral direction. A left end portion of the connecting shaft 126f is fixed to the upper end portion of the second link 126b. A right end portion of the connecting shaft 126f is fixed to the rear end portion of the first link 126a. The connecting shaft 126f is pivotably supported by the second vertical driving bearing unit 117 (see
The trigger 126g is pivotably supported by the first lever 3 with a shaft 127 parallel to an axis (a first axis) of the first lever shaft hole 31h. The stopper 76 is attached to the first lever 3. The trigger 126g is biased toward the stopper 76 by a biasing member (not shown) such as a spring or the like.
An action of the vertical driving mechanism 120 will be described.
In the initial state of
When the first lever 3 is pulled in the first operation, the trigger 126g pushes the lower end portion of the fourth link 126d rearward (see
Further, when the first lever 3 is pulled in the first operation, the trigger 126g is separated from the fourth link 126d (see
As shown in
The horizontal driving mechanism 130 will be described.
As shown in
The horizontal driving base 131 has a plate shape having a thickness in the vertical direction. The horizontal driving base 131 is disposed below the tape holding and driving base 110. A pin support member 131a that supports the horizontal driving pin 136 is attached to a left lower surface of the horizontal driving base 131.
The horizontal driving guide 132 guides the horizontal driving base 131 to the tape holding and driving base 110 in the horizontal direction. The horizontal driving guide 132 is installed between the horizontal driving base 131 and the tape holding and driving base 110. The horizontal driving guide 132 is installed at a central portion of the horizontal driving base 131 in the lateral direction.
The spring front end connecting member 133 is fixed to a lower surface of the front end portion of the horizontal driving base 131. The spring front end connecting member 133 is formed in an L shape that has a base portion extending forward along a lower surface of the horizontal driving base 131 and a extend portion connected to the front portion of the base portion and extending downward.
The spring rear end connecting member 134 is fixed to a lower surface of the rear end portion of the tape holding and driving base 110. The spring rear end connecting member 134 is formed in an L shape that has a base portion extending rearward along a lower surface of the tape holding and driving base 110 and a extend portion connected to the rear portion of the base portion and extending downward.
The horizontal driving biasing member 135 (see
As shown in
The horizontal driving link mechanism 137 includes a first horizontal driving link 137a, a second horizontal driving link 137b, a first horizontal driving shaft 137c, a second horizontal driving shaft 137d and the horizontal driving central shaft 137e.
The first horizontal driving link 137a is disposed on the right side of the second lever 4. At an initial position of
At the initial position of
The first horizontal driving shaft 137c is formed in a columnar shape extending in the lateral direction. A left end portion of the first horizontal driving shaft 137c is fixed to part of a vertical intermediate portion of the second lever 4 close to the second axis C2. A right end portion of the first horizontal driving shaft 137c is pivotably supported by a rear end portion of the first horizontal driving link 137a.
The second horizontal driving shaft 137d is formed in a columnar shape extending in the lateral direction. A left end portion of the second horizontal driving shaft 137d is pivotably supported by a front end portion of the first horizontal driving link 137a. A right end portion of the second horizontal driving shaft 137d is fixed to a lower end portion of the second horizontal driving link 137b.
The horizontal driving central shaft 137e is formed in a columnar shape extending in the lateral direction. A left end portion of the horizontal driving central shaft 137e is fixed to a bent portion of the second horizontal driving link 137b. A right end portion of the horizontal driving central shaft 137e is pivotably supported by the horizontal driving bearing unit 119. Reference character C13 in
As shown in
The engagement members 141 extend in the horizontal direction. The engagement members 141 are installed on left and right sides as a pair. Front and rear intermediate portions of a rear section of the engagement members 141 are pivotably supported by both of left and right side portions of the horizontal driving base 131. Reference character C14 in
The engagement members 141 have front surfaces 141a perpendicular to the horizontal direction. The engagement members 141 have inclined outer side surfaces 141b that are inclined to be disposed inward in the lateral direction toward the rear side.
The engagement biasing member 142 biases the pair of engagement members 141 outward in the lateral direction such that postures of the pair of engagement members 141 (positions of the front surfaces 141a and the inclined outer side surfaces 141b) are maintained. The engagement biasing member 142 is a tensile coil spring that can be expanded and contracted in the lateral direction. Hereinafter, the engagement biasing member 142 is also referred to as “the engagement spring 142.” Both ends of the engagement spring 142 are connected to the rear end portions of the pair of engagement members 141, respectively.
An action of the horizontal driving mechanism 130 will be described.
In an initial state of
When the second lever 4 is pulled, the first horizontal driving link 137a and the second horizontal driving link 137b are interlocked to push the horizontal driving base 131 forward against the biasing force of the horizontal driving spring 135 (see
Meanwhile, when the second lever 4 returns, the horizontal driving base 131 returns rearward by the biasing force of the horizontal driving spring 135 (see
At an initial position of
Then, the rack 108 of the first tape holding unit 9A rotates the pinion 111, and the rack 108 of the second tape holding unit 9B is operated (see
Since the vertical positioning pin 103 of the second tape holding unit 9B (a member that moves rearward) rides on the upper surface of the upward protrusion 106b, the lower end portion of the column 91 of the second tape holding unit 9B does not come in contact with the front surfaces 141a of the engagement members 141 (see
The horizontal slider 106 of the second tape holding unit 9B stops rearward movement using the slider stopper 113 (see
When the horizontal driving base 131 is moved rearward, the horizontal driving base 131 returns to its original position for the next operation without driving the tape support units 9. Here, one of the pair of tape support units 9 is moved downward and stopped below the other tape holding unit 9. The engagement members 141 are pivotable about the rotational center C14 of
An example of an interlocking operation by the levers 3 and 4 will be described.
Table 1 shows an example of the interlocking operation by the levers 3 and 4.
As shown in Table 1, when the first lever 3 is pulled, the tape cutting unit 7 and the tape support driving unit 10 are driven. Specifically, when the first lever 3 is pulled to the position of the second lever 4, in the pair of tape support units 9, only the tape holding unit 9 disposed on the front side is moved upward while an initial position operation of the rotary cutter 71 is performed.
Next, when the first lever 3 and the second lever 4 are pulled, the tape cutting unit 7, the feeder 6 and the tape support driving unit 10 are driven. Specifically, when the first lever 3 and the second lever 4 are pulled to the grip 2, a storing operation of the rotary cutter 71, a feeding operation of the adhesive tape 15 and a horizontal movement operation of the pair of tape support units 9 are performed. The pair of tape support units 9 pass forward and rearward. Here, in the pair of tape support units 9, only the tape holding unit 9 disposed on the rear side is moved downward.
Next, when the first lever 3 and the second lever 4 return, the tape cutting unit 7, the feeder 6 and the tape support driving unit 10 are driven. Specifically, when the first lever 3 returns to the position of the second lever 4 and the second lever 4 returns to the initial position, storage release of the rotary cutter 71 is performed. Here, a feeding operation of the adhesive tape 15 is not restored by the action of the clutch 63g. Only the horizontal driving base 131 of the tape support driving unit 10 returns to the initial position.
Next, when the first lever 3 returns, the tape cutting unit 7 is driven. Specifically, when the first lever 3 returns to the initial position, a cutting operation (a tape cutting operation) of the adhesive tape 15 is performed by the rotary cutter 71.
The pair of tape support units 9 alternately perform upward movement, rearward movement, downward movement and forward movement through an interlocking operation by the above-mentioned levers 3 and 4.
According to the embodiment, the binding mechanism 1 holds the base 5, the feeder 6, the tape cutting unit 7, the tape support units 9 and the tape support driving unit 10. The feeder 6 is supported by the base 5. The feeder 6 feeds the adhesive tape 15. The tape cutting unit 7 is supported by the base 5. The tape cutting unit 7 cuts the fed adhesive tape 15. The tape support units 9 can hold the fed adhesive tape 15. The tape support units 9 are installed as a pair. The tape support driving unit 10 drives the pair of tape support units 9 such that the pair of tape support units 9 holds the fed adhesive tape 15 simultaneously. According to the above-mentioned configuration, the following effects are exhibited. Since the fed adhesive tape 15 is simultaneously held by the pair of tape support units 9, the adhesive tape 15 can be firmly held in comparison with the case in which the fed adhesive tape 15 is held by only one tape holding member. Accordingly, the adhesive tape 15 can be securely held with an arbitrary posture of the main body.
For example, when the only one tape holding member is provided, one end of the adhesive tape 15 may be unintentionally adhered to a component of the binding mechanism 1 (the rotary cutter 71 or the like). When a stretchable tape is used, the tape may be unexpectedly elongated at the time of cutting. That is, when the only one tape holding member is provided, holding and cutting of the adhesive tape may not be performed reliably. On the other hand, according to the embodiment, since the adhesive tape 15 can be firmly held by the pair of tape support units 9, holding and cutting of the adhesive tape 15 can be performed reliably.
According to the embodiment, the binding mechanism 1 includes the grip 2, the levers 3 and 4, the base 5, the feeder 6, the tape cutting unit 7, the tape adhesion unit 8, the tape support units 9 and the tape support driving unit 10. The levers 3 and 4 are biased in a direction away from the grip 2. The levers 3 and 4 are movable in a direction of approach to the grip 2. The base 5 is fixed to the grip 2. The feeder 6 is supported by the base 5. The feeder 6 is interlocked with the lever 4 to feed the adhesive tape 15. The tape cutting unit 7 is supported by the base 5. The tape cutting unit 7 cuts the fed adhesive tape 15 in conjunction with the lever 3. The tape adhesion unit 8 attaches the cut adhesive tape 15 to a paper bundle. The tape support units 9 can hold the fed adhesive tape 15. The tape support driving unit 10 is interlocked with the levers 3 and 4 to drive the tape support units 9. The tape support driving unit 10 holds the fed adhesive tape 15 using the tape support units 9 and provides the fed adhesive tape 15 to the tape adhesion unit 8. According to the above-mentioned configuration, the following effects are exhibited. Since each of the feeder 6, the tape cutting unit 7 and the tape support units 9 can be interlocked and driven with the levers 3 and 4, a plurality of interlocking operations can be realized by one operation (one action). In addition, a handy type binding mechanism 1 that is not motorized may be provided.
Since the tape support driving unit 10 drives the pair of tape support units 9 such that the tape cutting unit 7 can cut the adhesive tape 15 between the holding sections of the adhesive tape 15 when the adhesive tape 15 is pressed by the pair of tape support units 9, the following effects are exhibited. Since the cut surface of the adhesive tape 15 can be pressed by both sides of the adhesive tape 15 in the feeding direction, the adhesive tape 15 can be reliably cut.
Since the pair of tape support units 9 include the pair of holding plates 92 that are separated from each other such that a paper bundle can be inserted therebetween, the following effects are exhibited. Since an adhesive surface of the paper bundle can be pressed by the pair of holding plates 92, the cut adhesive tape 15 can be reliably adhered to the paper bundle.
Since the feeder 6, the tape cutting unit 7 and the tape support driving unit 10 include operation input shafts (the virtual shaft and the second lever shaft 42) disposed on the same axis, the following effects are exhibited. The feeder 6, the tape cutting unit 7 and the tape support driving unit 10 can be operated collectively by an input to the operation input shaft. In addition, in comparison with the case in which the feeder 6, the tape cutting unit 7 and the tape support driving unit 10 include different operation input shafts, simplification and reduction in size of the configuration of the apparatus can be achieved.
Since the tape support driving unit 10 can move the pair of tape support units 9 in the feeding direction of the adhesive tape 15, the following effects are exhibited. The fed adhesive tape 15 can be also fed with the pair of tape support units 9 by the feeder 6. Accordingly, the pair of tape support units 9 may have a function as the feeder 6.
Since the binding mechanism 1 include an interlocking switching mechanism (the tape feeding force transmission mechanism 63 and the cutting force transmission mechanism 78) configured to switch between a process in which the feeder 6 and the tape cutting unit 7 are interlocked and a process in which they are not interlocked, the following effects are exhibited. Since performance of the tape cutting operation can be avoided during the tape feeding operation, the adhesive tape 15 can be reliably cut.
Since the tape support driving unit 10 includes the vertical driving mechanism 120 configured to drive the pair of tape support units 9 in the vertical direction and the horizontal driving mechanism 130 configured to drive the pair of tape support units 9 in the horizontal direction, the following effects are exhibited. Since vertical movement and horizontal movement of the pair of tape support units 9 can be smoothly performed, feeding and cutting of the adhesive tape 15 can be smoothly performed.
Since the tape support driving unit 10 includes the first lever 3 configured to input an operation to the vertical driving mechanism 120, and the second lever 4 configured to input an operation to the horizontal driving mechanism 130, the following effects are exhibited. Since a tape feeding operation in the horizontal direction and a tape cutting operation in the vertical direction can be separately performed, feeding and cutting of the adhesive tape 15 can be reliably performed.
Since the tape cutting unit 7 includes the cutting force transmission mechanism 78 configured to perform a storing operation of storing a cutting force in a direction opposite to the cutting direction of the adhesive tape 15 and a cutting operation of applying the cutting force in the cutting direction of the adhesive tape 15, the following effects are exhibited. The adhesive tape 15 can be reliably cut by the cutting operation while avoiding performance of the tape cutting operation due to the storing operation during the tape feeding operation.
Since the cutting force transmission mechanism 78 includes two springs having different spring constants (the first tensile spring 78q and the second tensile spring 78r), the following effects are exhibited. Since the two springs constitute the cutting force transmission mechanism 78, simplification of the configuration of the apparatus can be achieved. In addition, the storing operation and the cutting operation can be realized by a simple configuration.
Since the tape support driving unit 10 alternately drives the pair of tape support units 9 in the vertical direction and drives the pair of tape support units 9 to pass each other in the horizontal direction, the following effects are exhibited. Since operations of the pair of tape support units 9 can be smoothly performed, feeding and cutting of the adhesive tape 15 can be smoothly performed.
Since the cover guide 13 configured to serve for both of a cover function of the tape cutting unit 7 and a guide function of a paper bundle is further provided, the following effects are exhibited. In comparison with the case in which a cover member of the tape cutting unit 7 and a guide member of the paper bundle are separately and individually provided, the number of parts can be reduced and reduction in costs can be achieved.
Since the springs of the mechanisms are drawn by pulling the levers 3 and 4, when the levers 3 and 4 are returned, the levers 3 and 4 can be returned to their original positions by recovery forces of the springs. That is, when the levers 3 and 4 return, that is preferable because the operation is finished by simply releasing a hand (a finger) from the levers 3 and 4 even when this operation is not performed by the hand.
Hereinafter, a variant of the embodiment will be described.
A first variant of the embodiment will be described.
While the case in which the binding mechanism 1 includes the grip 2 and the levers 3 and 4 has been described in the embodiment, there is no limitation thereto.
As shown in
According to the first variant, since the binding unit 201 includes the driving motor 202 configured to drive the feeder 6, the tape cutting unit 7 and the tape support driving unit 10, the following effects are exhibited. Since the feeder 6, the tape cutting unit 7 and the tape support units 9 can be driven by the driving motor 202, a plurality of interlocking operations can be realized electrically. In addition, the binding unit 201 that realizes installation in (building into) the image forming apparatus can be provided.
A second variant of the embodiment will be described.
While the case in which an insertion path of a paper bundle is formed in a linear shape in the vertical direction has been described in the embodiment, there is no limitation thereto.
As shown in
According to the second variant, since the binding mechanism 1B includes the curve guide 150 configured to bend an insertion path of a paper bundle, the following effects are exhibited. The paper bundle can be set to a state of being shifted at the edge portion by bending the paper bundle. Accordingly, the cut adhesive tape 15 can be reliably adhered to the paper bundle. For example, a plurality of sheets of paper that form a paper bundle can be shifted at edge portions in a stepped shape.
While the case in which the binding mechanism includes the two levers has been described in the above-mentioned embodiment, there is no limitation thereto. For example, the binding mechanism may include one or three levers or more.
While the case in which the tape support units are installed as a pair has been described in the embodiment, there is no limitation thereto. For example, one or three tape support units or more may be installed.
While the case in which the biasing member is a coil spring has been described in the above-mentioned embodiment, there is no limitation thereto. For example, the biasing member may be a leaf spring or may be an elastic body such as a rubber member or the like.
While the case in which the link mechanism is provided as a transmission means from the lever to the vertical driving mechanism and the horizontal driving mechanism has been described in the above-mentioned embodiment, there is no limitation thereto. For example, a power transmission mechanism constituted by a gear array may be provided as a transmission means from the lever to the vertical driving mechanism and the horizontal driving mechanism.
While the case in which the adhesive tape includes the exfoliation film has been described in the above-mentioned embodiment, there is no limitation thereto. For example, the adhesive tape may not include the exfoliation film. If the releasing reel is not provided, the number of parts can be reduced as long as the tape has no exfoliation film.
According to at least one of the embodiments described above, it is possible to provide the binding mechanism 1 capable of reliably holding the adhesive tape 15 with an arbitrary posture of the main body by including the base 5, the feeder 6 supported by the base 5 and to feed the adhesive tape 15, the tape cutting unit 7 supported by the base 5 and to cut the fed adhesive tape 15, the pair of tape support units 9 to hold the fed adhesive tape 15, and the tape support driving unit 10 to drive the pair of tape support units 9 such that the pair of tape support units 9 hold the fed adhesive tape 15 simultaneously.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2017-219380 | Nov 2017 | JP | national |