The embodiments discussed herein are related to a binding member removal apparatus.
A plurality of paper documents bound with a binder are often computerized by a scanner device. The paper documents bound with the binder may include a bound medium that is bound with a staple or a clip. If such a bound medium is inserted as it is in the scanner device, the bound medium may be damaged or the scanner device may be broken. Therefore, it is determined whether the documents to be inserted in the scanner device are bound with a staple, and if the staple is detected, the staple is removed and thereafter the documents are inserted in the scanner device. Some devices that automatically detect a position of a staple and automatically remove the staple have been known (see Japanese Laid-open Patent Publication No. 06-186650, Japanese Laid-open Patent Publication No. 2000-159449, and Japanese Laid-open Patent Publication No. 2012-210986).
However, the devices as described above capture an image of the entire bound medium. Therefore, it is necessary to use a relatively large image capturing unit or ensure a large distance between the image capturing unit and a sheet, so that a size of the apparatus is increased.
According to an aspect of an embodiment, a binding member removal apparatus includes a removal unit that removes a binding member that binds a bound medium from the bound medium, an image capturing unit that captures an image in which a portion of the bound medium appears, a driving unit that moves the removal unit, and a control unit that controls the driving unit such that the removal unit is disposed at a predetermined position with respect to the binding member, on the basis of the image.
The object and advantages of the disclosure will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the disclosure.
Preferred embodiments of the disclosure will be explained with reference to accompanying drawings. Exemplary embodiments of a binding member removal apparatus disclosed in the present application will be described below with reference to the drawings. The disclosed technology is not limited by the description below. Further, in the following description, the same components are denoted by the same reference signs, and the same explanation will be omitted.
Binding Member Removal Apparatus
The staple detecting unit 3 is arranged in the middle of the conveying path that is formed by the conveying unit 2. The staple detecting unit 3 is controlled by the control unit 10 so as to detect irregularities on a front side of a medium that is conveyed through the conveying path of the conveying unit 2, and further detect whether the medium is a bound medium that is bound with a staple on the basis of the irregularities. Further, the staple detecting unit 3 is controlled by the control unit 10 so as to detect a binding region of the bound medium in which the bound medium is bound with the staple. The binding region is detected so as to indicate only a portion of the bound medium in which the bound medium is bound with the staple, instead of indicating the entire bound medium.
The staple removal unit 5 is arranged on the downstream side of the staple detecting unit 3 in the conveying path formed by the conveying unit 2, and arranged between the staple detecting unit 3 and the stacker of the conveying unit 2 in the conveying path. The staple removal unit 5 is controlled by the control unit 10 so as to remove the staple from the bound medium that is conveyed through the conveying path formed by the conveying unit 2. The removal driving unit 6 is controlled by the control unit 10 so as to move the staple removal unit 5 such that the staple removal unit 5 can appropriately remove the staple from the bound medium that is conveyed through the conveying path formed by the conveying unit 2. The image capturing unit 7 is controlled by the control unit 10 so as to capture an image, in which a partial region of the conveying path formed by the conveying unit 2 appears.
The offset unit 8 is arranged on the downstream side of the staple removal unit 5 in the conveying path formed by the conveying unit 2, and arranged between the staple removal unit 5 and the stacker of the conveying unit 2 in the conveying path. The offset unit 8 is controlled by the control unit 10 so as to place the medium, which is conveyed by the conveying unit 2, on the mounting surface of the stacker of the conveying unit 2 by shifting the medium in the horizontal direction, or place the medium on the mounting surface of the stacker of the conveying unit 2 without shifting the medium in the horizontal direction.
The control unit 10 is a computer, and includes a central processing unit (CPU) 11, a storage device 12, an input/output device 14, and a removable media drive 15. The CPU 11 performs information processing and controls the storage device 12, the input/output device 14, and the removable media drive 15 by executing a computer program installed in the control unit 10. The CPU 11 further controls the conveying unit 2, the staple detecting unit 3, the staple removal unit 5, the removal driving unit 6, the image capturing unit 7, and the offset unit 8 by executing the computer program. The storage device 12 records therein the computer program and information used by the CPU 11. As the storage device 12, for example, a memory, such as a random access memory (RAM) or a read only memory (ROM), a fixed disk device, such as a hard disk, a solid state drive (SSD), and/or an optical disk. The input/output device 14 is, for example, a touch panel, outputs information generated by user operation to the CPU 11, and outputs information generated by the CPU 11 such that the user can recognize the information. The removable media drive 15 is configured such that a non-temporary material recording medium 16 can be attached. Examples of the recording medium 16 include a memory card, a universal serial bus (USB) memory, a secure digital (SD) card, a flexible disk, a magneto optical disk, a ROM, an erasable programmable read only memory (EPROM), an electrically erasable programmable read only memory (EEPROM), a compact disc-ROM (CD-ROM), an MO, a digital versatile disc (DVD), and a Blu-ray (registered trademark) disc. The removable media drive 15 is controlled by the CPU 11 so as to read information recorded in the recording medium 16 when the recording medium 16 is attached thereto. Meanwhile, the computer program installed in the control unit 10 may be a computer program that is read from the recording medium 16 via the removable media drive 15.
The control unit 10 controls the conveying unit 2 such that the medium is conveyed to the conveying path formed by the conveying unit 2. The control unit 10 controls the staple detecting unit 3 such that the medium conveyed through the conveying path of the conveying unit 2 is a bound medium. The control unit 10 further controls the staple detecting unit 3 such that the binding region of the bound medium in which the bound medium is bound with the staple is detected. The control unit 10 controls the image capturing unit 7 such that the image, in which the partial region of the conveying path appears, is captured. The control unit 10 controls the removal driving unit 6 such that the staple removal unit 5 is disposed at a predetermined position. The control unit 10 controls the staple removal unit 5 such that the staple is removed from the bound medium that is conveyed through the conveying path. The control unit 10 controls the offset unit 8 such that the medium, which is conveyed by the conveying unit 2, is placed on the mounting surface of the stacker of the conveying unit 2 by being shifted in the horizontal direction, or the medium is placed on the mounting surface of the stacker of the conveying unit 2 without being shifted in the horizontal direction.
Meanwhile, the CPU 11 may be configured with a different control circuit that integrally controls the control unit 10. Examples of the control circuit include a material controller, such as a graphics processing unit (GPU), a digital signal processor (DSP), a large scale integration (LSI), an application specific integrated circuit (ASIC), and a field-programmable gate array (FPGA).
The second supporting unit 22 is supported by the first supporting unit 21 so as to be able to rotate about a rotation axis 29. The rotation axis 29 is fixed to the first supporting unit 21, and perpendicular to the surface of the bound medium 27 conveyed by the conveying unit 2. The removal claw 23 is in the form of a thin plate, and supported by the second supporting unit 22 so as to be able to move near the rotation axis 29. The removal claw actuator 24 is controlled by the control unit 10 so as to move the removal claw 23 with respect to the second supporting unit 22.
The removal driving unit 6 includes a translation driving device 31 and a rotation driving device 32. The translation driving device 31 is controlled by the control unit 10 so as to move the first supporting unit 21 parallel to the left-right direction 26 with respect to the shaft 25. The rotation driving device 32 is controlled by the control unit 10 so as to rotate the second supporting unit 22 about the rotation axis 29 with respect to the first supporting unit 21.
The image capturing unit 7 is arranged so as to cross the rotation axis 29. The image capturing unit 7 is arranged so as to capture an image in which a portion of the surface of the bound medium 27 conveyed by the conveying unit 2 and a tip of the removal claw 23 appear. The image capturing unit 7 is supported by the second supporting unit 22 and fixed to the second supporting unit 22.
The removal claw 23 is in the form of a plate that is tapered such that a width is gradually reduced toward a tip 46. The removal claw 23 is used to remove the staple 43 from the bound medium 41. In other words, the removal claw 23 is first disposed such that the removal claw 23 is arranged along the front surface of the sheets 42 and such that a longitudinal direction 47 of the removal claw 23 becomes perpendicular to a straight line along which the front portion 44 of the staple 43 is arranged. Further, the removal claw 23 is disposed such that the tip 46 is oriented toward a center of the front portion 44 of the staple 43 and the tip 46 is oriented toward a gap between the front portion 44 of the staple 43 and the sheets 42. Furthermore, the removal claw 23 is inserted in a gap between the front surface of the sheets 42 and the staple 43 from the tip 46 by being moved parallel to the longitudinal direction 47. By moving the removal claw 23 away from the sheets 42 while the removal claw 23 is inserted in the gap between the sheets 42 and the staple 43 by an insertion amount 48 corresponding to the staple length 45, it is possible to appropriately remove the staple 43 from the bound medium 41.
The staple removal unit 5 is formed so as to remove the staple from the bound medium without moving the first supporting unit 21 with respect to the shaft 25 when the staple is disposed at a removal position. The removal position is a fixed position with respect to the second supporting unit 22, and is a position that crosses the rotation axis 29 in the conveying path formed by the conveying unit 2. In other words, the staple removal unit 5 is able to remove the staple from the bound medium when the second supporting unit 22 rotates with respect to the first supporting unit 21 and the removal claw 23 moves with respect to the second supporting unit 22 while the staple is arranged at the removal position.
If it is detected that the medium is the bound medium (YES at Step S102), the control unit 10 further causes the staple detecting unit 3 to detect the binding region of the bound medium in which the bound medium is bound with the staple. The binding region indicates a portion of the bound medium in which the bound medium is bound with the staple, instead of indicating the entire bound medium. In other words, the bound medium includes other regions that are not included in the binding region. When the bound medium is bound with a plurality of staples, the control unit 10 causes the staple detecting unit 3 to detect a plurality of binding regions. After the binding region is detected, the control unit 10 causes the conveying unit 2 to convey the bound medium along the conveying path of the conveying unit 2 such that the detected binding region is disposed in a removal region (Step S103). The removal region is a part of the conveying path that is formed by the conveying unit 2, and arranged near the staple removal unit 5. The staple removal unit 5 is formed so as to be able to remove the staple disposed in the removal region. After the binding region is disposed in the removal region, the control unit 10 further causes the translation driving device 31 of the removal driving unit 6 to move the second supporting unit 22 in the left-right direction 26 such that the binding region is included in the visual field of the image capturing unit 7.
After the binding region is included in the visual field of the image capturing unit 7, the control unit 10 causes the image capturing unit 7 to capture an image in which the binding region of the bound medium appears, and record the image in the storage device 12 (Step S104). After the image of the binding region of the bound medium is captured, the control unit 10 performs image processing on the image captured at Step S104 and calculates a binding position, a binding angle, and a staple length (Step S105). The control unit 10 further performs image processing on the image captured at Step S104 and determines whether it is possible to remove the staple from the bound medium by the staple removal unit 5 (Step S106).
If it is determined that it is possible to remove the staple from the bound medium (POSSIBLE at Step S106), the control unit 10 causes the conveying unit 2 to move the bound medium parallel to the conveying direction 28 such that the staple is disposed at the removal position (Step S107). Further, the control unit 10 causes the translation driving device 31 of the removal driving unit 6 to move the first supporting unit 21 parallel to the left-right direction 26 such that the staple is disposed at the removal position (Step S108). Furthermore, the control unit 10 causes the rotation driving device 32 of the removal driving unit 6 to rotate the second supporting unit 22 about the rotation axis 29 such that the longitudinal direction 47 of the removal claw 23 becomes perpendicular to the staple (Step S109). After moving the second supporting unit 22, the control unit 10 causes the image capturing unit 7 to re-capture an image in which a portion disposed in the binding region of the bound medium appears (Step S110).
After the image of the portion of the bound medium is captured, the control unit 10 causes the staple removal unit 5 to remove the staple from the bound medium (Step S111). After the staple is removed from the bound medium, the control unit 10 causes the image capturing unit 7 to capture an image in which the binding region of the bound medium appears, and determines whether the staple is appropriately removed on the basis of the captured image (Step S112).
After it is determined whether the staple is successfully removed or if it is determined that it is impossible to remove the staple from the bound medium (IMPOSSIBLE at Step S106), the control unit 10 causes the conveying unit 2 to convey the bound medium to the offset unit 8. When the bound medium is conveyed to the offset unit 8, the control unit 10 causes the offset unit 8 to place the bound medium, from which the staple is successfully removed, on the mounting surface of the stacker of the conveying unit 2 without shifting the bound medium in the horizontal direction. The control unit 10 causes the offset unit 8 to mount the bound medium, from which the staple is not successfully removed, on the mounting surface of the stacker of the conveying unit 2 while shifting the bound medium in the horizontal direction. The control unit 10, by controlling the offset unit 8, places the bound medium, from which the staple is not removed, on the mounting surface of the stacker of the conveying unit 2 while shifting the bound medium in the horizontal direction (Step S113).
The control unit 10 repeats the processes from Step S101 to Step S113 until no medium is placed on the shooter of the conveying unit 2.
The control unit 10 performs labeling processing on the image generated at Step S13, and identifies a plurality of graphics that appear in the image (Step S14). The control unit 10 selects graphics whose areas are equal to or larger than a predetermined value from among the graphics identified at Step S14 (Step S15). The control unit 10 performs line segment detection processing on the graphics selected at Step S15, and extracts a graphic that includes a line segment with a predetermined length or larger (Step S16).
If the graphic that includes the line segment with the predetermined length or larger is extracted (YES at Step S17), the control unit 10 determines that the graphic represents a staple and determines that the staple is present in the document (Step S18). If the graphic that includes the line segment with the predetermined length or larger is not extracted (NO at Step S17), the control unit 10 determines that the graphic does not represent a staple and determines that the staple is absent in the document. If it is determined that the staple is present in the document, the control unit 10 calculates the binding angle based on the graphic (Step S19), calculates the binding position based on the graphic (Step S20), and calculates the staple length (Step S21). The binding position indicates a position at which the staple is disposed in the bound medium. The binding angle indicates a direction in which the staple is oriented with respect to the bound medium. The staple length indicates a length of the front portion of the staple along the front surface of the bound medium.
Through the image processing as described above, the control unit 10 is able to appropriately detect presence or absence of a staple, and, for example, even when the staple detecting unit 3 erroneously detects a punched hole as a staple, it is possible to determine that the punched hole is not a staple. Further, through the image processing as described above, the control unit 10 is able to appropriately calculate the binding position, the binding angle, and the staple length.
Through the operation as described above, the binding member removal apparatus 1 is able to appropriately convey the bound medium. By sequentially determining whether a conveying amount is appropriate based on a moving image, the binding member removal apparatus 1 is able to move the bound medium to an appropriate position even when the conveying unit 2 has a driving error.
After the second supporting unit 22 starts to rotate, the control unit 10 determines whether the orientation of the staple is perpendicular to the longitudinal direction 47 of the removal claw 23 on the basis of the image captured by the image capturing unit 7 (Step S44). If it is determined that the orientation of the staple is not perpendicular to the longitudinal direction 47 of the removal claw 23 (NO at Step S44), the control unit 10 causes the rotation driving device 32 of the removal driving unit 6 to continuously rotate the second supporting unit 22 (Step S45). After the rotation of the second supporting unit 22 is continued, the control unit 10 repeats the processes at Step S44 and Step S45 until it is determined that the orientation of the staple is perpendicular to the longitudinal direction 47 of the removal claw 23.
If it is determined that the orientation of the staple is perpendicular to the longitudinal direction 47 of the removal claw 23 (YES at Step S44), the control unit 10 causes the rotation driving device 32 of the removal driving unit 6 to stop the rotation of the second supporting unit 22 (Step S46).
After the rotation of the second supporting unit 22 is stopped, the control unit 10 re-adjusts a position at which the second supporting unit 22 is disposed, on the basis of the image captured by the image capturing unit 7 (Step S47). In other words, the control unit 10 performs the same process as the process at Step S107 described above, and performs the same process as the process at Step S108 described above.
Through the operation as described above, the binding member removal apparatus 1 is able to appropriately rotate the second supporting unit 22. By sequentially determining whether a moving amount is appropriate based on the moving image, the binding member removal apparatus 1 is able to rotate the second supporting unit 22 by an appropriate angle even when the rotation driving device 32 has a driving error.
After the removal claw 23 is inserted in the gap between the sheets of the bound medium and the staple, the control unit 10 determines whether the removal claw 23 is inserted by an appropriate insertion amount, on the basis of the image captured by the image capturing unit 7 (Step S53). If it is determined that the removal claw 23 is not inserted by the appropriate insertion amount (NO at Step S53), the control unit 10 causes the removal claw actuator 24 to continuously insert the removal claw 23 (Step S54). The control unit 10 repeats the processes at Step S53 and Step S54 until it is determined that the removal claw 23 is inserted by the appropriate insertion amount.
If it is determined that the removal claw 23 is inserted by the appropriate insertion amount (YES at Step S53), the control unit 10 causes the removal claw actuator 24 to stop the insertion of the removal claw 23 (Step S55). After the insertion of the removal claw 23 is stopped, the control unit 10 causes the removal claw actuator 24 to move the removal claw 23 away from the sheet of the bound medium (Step S56). With the movement of the removal claw 23 away from the sheets, the staple in the bound medium is removed from the bound medium.
Through the operation as described above, the binding member removal apparatus 1 is able to insert the removal claw 23 in the gap between the sheets and the staple by an appropriate insertion amount and appropriately remove the staple. By sequentially determining whether the insertion amount is appropriate on the basis of the moving image, the binding member removal apparatus 1 is able to insert the removal claw 23 by an appropriate insertion amount and appropriately remove the staple even when the removal claw actuator 24 has a driving error in moving the removal claw 23.
The image captured at Step S61 is formed of a plurality of pixels that are arranged in a matrix form, and each of the pixels is colored, so that the image represents an image of an object. Similarly to the image captured at Step S61, the image captured at Step S110 is formed of a plurality of pixels that are arranged in a matrix form, and each of the pixels is colored, so that the image represents an image of the object. The differential image is formed of a plurality of pixels that are arranged in a matrix form. A pixel located at a certain position among the pixels of the differential image indicate a difference between the color of a pixel corresponding to the position among the pixels of the image captured at Step S110 and the color of a pixel corresponding to the position among the pixels of the image captured at Step S61.
The control unit 10 counts the number of differential pixels, for which the difference is larger than a predetermined threshold, among the pixels of the differential image, and determines whether the number of the differential pixels falls within a predetermined range (Step S63). If the number of the differential pixels falls within the predetermined range (YES at Step S63), the control unit 10 determines that the staple is appropriately removed from the bound medium (Step S64). If the number of the differential pixels does not fall within the predetermined range (NO at Step S63), the control unit 10 determines that the staple is not appropriately removed from the bound medium (Step S65). Through the operation as described above, the binding member removal apparatus 1 is able to appropriately determine whether the staple is appropriately removed.
The binding member removal apparatus 1 of the first embodiment includes the staple removal unit 5, the image capturing unit 7, the removal driving unit 6, and the control unit 10. The staple removal unit 5 removes a binding member that binds a bound medium from the bound medium. The image capturing unit 7 captures an image in which a binding region that is a portion of the bound medium appears. In other words, the image capturing unit 7 captures an image of the binding region of the bound medium such that other portions different from the binding region in the bound medium do not appear in the image. The removal driving unit 6 moves the staple removal unit 5. The control unit 10 controls the removal driving unit 6 on the basis of the image such that the staple removal unit 5 is disposed at a predetermined position corresponding to a binding position at which the binding member is disposed.
The binding member removal apparatus 1 as described above is able to appropriately remove the binding member from the bound medium by moving the staple removal unit 5 on the basis of the image of the binding region of the bound medium even when the binding member is not disposed at an appropriate position with respect to the staple removal unit 5. In the binding member removal apparatus 1, the image capturing unit 7 captures an image of the binding region such that the entire bound medium does not appear in the image, so that it is possible to reduce the size of the image capturing unit 7 or arrange the image capturing unit 7 near the bound medium, as compared to other image capturing units that capture the entire bound medium. By reducing the size of the image capturing unit 7 or arranging the image capturing unit 7 near the bound medium, the binding member removal apparatus 1 is able to reduce the apparatus scale.
Further, the image capturing unit 7 of the binding member removal apparatus 1 of the first embodiment is fixed to the staple removal unit 5. In the binding member removal apparatus 1 as described above, because the image capturing unit 7 is fixed to the staple removal unit 5, the image capturing unit 7 moves together with the staple removal unit 5, so that it is possible to easily calculate, from the image, a relative position of the staple removal unit 5 with respect to the binding member.
Meanwhile, while the image capturing unit 7 of the binding member removal apparatus 1 of the first embodiment is fixed to the second supporting unit 22 of the staple removal unit 5, the image capturing unit 7 may be supported so as to be able to move with respect to the second supporting unit 22 of the staple removal unit 5. For example, the image capturing unit 7 may be supported by the second supporting unit 22 so as to be able to tilt or pan. In the binding member removal apparatus 1, even when the image capturing unit 7 is supported by the staple removal unit 5 as described above, the image capturing unit 7 moves together with the staple removal unit 5, so that it is possible to easily calculate, from the image, a relative position of the staple removal unit 5 with respect to the binding member.
Furthermore, the binding member removal apparatus 1 of the first embodiment includes the staple detecting unit 3 that detects the binding region of the bound medium in which the bound medium is bound with the binding member, and the conveying unit 2 that conveys the bound medium. In this case, the control unit 10 controls the conveying unit 2 such that the binding region is disposed in the visual field of the image capturing unit 7 before the image capturing unit 7 captures an image of the bound medium. In the binding member removal apparatus 1 as described above, the binding region of the bound medium is automatically disposed in the visual field of the image capturing unit 7, so that a user need not dispose the bound medium in the visual field of the image capturing unit 7. As a result, it is possible to easily remove the binding member from the bound medium.
Moreover, the control unit 10 of the binding member removal apparatus 1 of the first embodiment controls the conveying unit 2 such that the binding member is disposed at a predetermined removal position with respect to the staple removal unit 5, on the basis of the image captured by the image capturing unit 7.
In the binding member removal apparatus 1 as described above, the bound medium is moved parallel to the conveying direction 28 on the basis of the image of the bound medium, so that even when the removal driving unit 6 does not appropriately move the staple removal unit 5 in the conveying direction 28, it is possible to dispose the binding member at an appropriate position. The removal driving unit 6 moves the staple removal unit 5 in a single direction, such as the left-right direction 26, and therefore can be easily manufactured as compared to other removal driving devices that two-dimensionally translate the staple removal unit 5. By manufacturing the removal driving unit 6 with a small size, the binding member removal apparatus 1 is able to reduce the apparatus scale.
Furthermore, the staple removal unit 5 of the binding member removal apparatus 1 of the first embodiment includes the first supporting unit 21, the second supporting unit 22, the removal claw 23, and the removal claw actuator 24. The first supporting unit 21 is moved by the removal driving unit 6 with respect to the shaft 25 that is fixed to a frame of the binding member removal apparatus 1. The second supporting unit 22 is supported by the first supporting unit 21 so as to be able to rotate about the rotation axis 29 that is parallel to the normal direction of the bound medium. The second supporting unit 22 is rotated by the removal driving unit 6 with respect to the first supporting unit 21. The removal claw 23 is supported by the second supporting unit 22 so as to be able to move. The removal claw actuator 24 moves the removal claw 23 with respect to the second supporting unit 22. In this case, the image capturing unit 7 is fixed to the second supporting unit 22.
In the binding member removal apparatus 1 as described above, because the image capturing unit 7 is fixed to the second supporting unit 22, the image capturing unit 7 rotates together with the removal claw 23, so that it is possible to easily calculate, from the image, a degree of deviation of the insertion direction of the removal claw 23 with respect to the binding member.
Furthermore, the control unit 10 of the binding member removal apparatus 1 of the first embodiment controls the image capturing unit 7 such that an image in which the binding member appears is captured after the second supporting unit 22 rotates with respect to the first supporting unit 21. Moreover, the control unit 10 controls the removal driving unit 6 such that the second supporting unit 22 is disposed at a predetermined angle with respect to the first supporting unit 21, on the basis of the image that is captured after the second supporting unit 22 rotates.
In the binding member removal apparatus 1 as described above, the second supporting unit 22 is further rotated on the basis of the image that is captured after the second supporting unit 22 rotates, so that it is possible to orient the removal claw 23 at an appropriate angle and appropriately remove the binding member.
Moreover, the control unit 10 of the binding member removal apparatus 1 of the first embodiment controls the removal claw actuator 24 such that the removal claw 23 is inserted in the gap between the bound medium and the binding member by the calculated insertion amount, on the basis of the image captured by the image capturing unit 7.
In the binding member removal apparatus 1 as described above, the removal claw 23 is inserted in the binding member on the basis of the image, so that it is possible to insert the removal claw 23 in the binding member by the insertion amount corresponding to the size of the binding member, and appropriately remove the binding member with a different size from the bound medium.
Furthermore, the control unit 10 of the binding member removal apparatus 1 of the first embodiment controls the image capturing unit 7 such that an image in which the bound medium appears is captured after the removal claw 23 is inserted in the gap between the bound medium and the binding member. The control unit 10 controls the removal claw actuator 24 such that the removal claw 23 is inserted in the gap between the bound medium and the binding member by a different insertion amount that is calculated based on the image that is captured after the removal claw 23 is inserted.
In the binding member removal apparatus 1 as described above, the insertion amount by which the removal claw 23 is inserted is finely adjusted while capturing images, so that even when a driving error in moving the removal claw 23 is present, it is possible to appropriately insert the removal claw 23 and appropriately remove the binding member from the bound medium.
Moreover, the control unit 10 of the binding member removal apparatus 1 of the first embodiment controls the image capturing unit 7 such that a post-removal image in which the bound medium appears is captured after the staple removal unit 5 removes the binding member from the bound medium.
In the binding member removal apparatus 1 as described above, by capturing the image of the bound medium from which the binding member is removed, it is possible to compare states of the binding region of the bound medium before and after the removal, and determine whether the binding member is appropriately removed from the bound medium.
Furthermore, the binding member removal apparatus 1 of the first embodiment includes the offset unit 8. The offset unit 8 sorts a plurality of bound media that are conveyed from the staple detecting unit 3 to the staple removal unit 5 by the conveying unit 2 into a plurality of types, and holds the bound media in a sorted manner on the stacker of the conveying unit 2. In this case, the control unit 10 determines whether the binding member is successfully removed, on the basis of the image that is captured before the binding member is removed and the image that is captured after the binding member is removed. The control unit 10 controls the offset unit 8 such that the bound medium for which it is determined that the binding member is successfully removed and the bound medium for which it is determined that the binding member is not successfully removed are sorted into different types and held on the stacker of the conveying unit 2 in a sorted manner.
In the binding member removal apparatus 1 as described above, the bound media are held on the stacker of the conveying unit 2 after the bound medium are sorted into those from which the binding member is successfully removed and those from which the binding member is not successfully removed, so that a user can easily perform operation of removing the binding member from the bound medium from which the binding member is not successfully removed. In the binding member removal apparatus 1, by holding the bound medium on the stacker of the conveying unit 2 by sorting them into those from which the binding member is successfully removed and those from which the binding member is not successfully removed, it is possible to remove the binding member from the bound media at a high speed without stopping operation every time the binding member is not successfully removed.
Meanwhile, while the offset unit 8 of the binding member removal apparatus 1 of the first embodiment sorts the media to be placed on the mounting surface of the stacker of the conveying unit 2 by shifting the media in the horizontal direction, it may be possible to sort the media by a different method. For example, the offset unit 8 may be replaced with a different sorting unit that puts a tag on a bound medium from which a staple is not successfully removed. Even when the binding member removal apparatus 1 is provided with the sorting unit as described above, a user can easily perform operation of removing the binding member from the bound medium from which the binding member is not successfully removed. The offset unit 8 may be omitted from the binding member removal apparatus 1 of the first embodiment. Even when the offset unit 8 is omitted from the binding member removal apparatus 1, it is possible to reduce the apparatus scale by reducing the size of the image capturing unit 7 or disposing the image capturing unit 7 near the bound medium.
Furthermore, the control unit 10 of the binding member removal apparatus 1 of the first embodiment determines whether the binding member is removable on the basis of the image captured by the image capturing unit 7. In this case, the control unit 10 controls the staple removal unit 5 such that the binding member is removed from the bound medium for which it is determined that the binding member is removable. The control unit 10 controls the staple removal unit 5 such that the binding member is not removed from the bound medium for which it is determined that the binding member is not removable. In the binding member removal apparatus 1 as described above, it is possible to prevent a defect, such as a failure, by preventing the binding member from being removed when it is determined that the binding member is not removable.
Meanwhile, while the binding member removal apparatus 1 of the first embodiment further rotates the second supporting unit 22 on the basis of the image that is captured after the second supporting unit 22 rotates, it may be possible to omit operation of capturing an image during rotation of the second supporting unit 22.
The control unit 10 causes the rotation driving device 32 of the removal driving unit 6 to rotate the second supporting unit 22 in the direction determined at Step S71 with respect to the first supporting unit 21 (Step S72). The control unit 10 causes the rotation driving device 32 of the removal driving unit 6 to stop rotation of the second supporting unit 22 after the second supporting unit 22 rotates by the rotation amount determined at Step S71 (Step S73).
After the rotation of the second supporting unit 22 is stopped, the control unit 10 re-adjusts a position at which the second supporting unit 22 is disposed, on the basis of the image captured by the image capturing unit 7 (Step S74). In other words, the control unit 10 performs the same process as the process performed at Step S107 described above, and performs the same process as the process performed at Step S108 described above.
Through the operation as described above, even when the operation of capturing an image is omitted during rotation of the second supporting unit 22, the binding member removal apparatus 1 is able to appropriately rotate the second supporting unit 22 and appropriately remove the staple from the bound medium.
Meanwhile, while the binding member removal apparatus 1 of the first embodiment further inserts the removal claw 23 on the basis of the image that is captured after the removal claw 23 is inserted in the gap between the bound medium and the staple, it may be possible to omit operation of capturing the image during insertion of the removal claw 23. For example, an insertion amount table is recorded in advance in the storage device 12 of the control unit 10.
The control unit 10 causes the removal claw actuator 24 to insert the removal claw 23 in the gap between the sheets of the bound medium and the staple by the determined insertion amount (Step S82). After the removal claw 23 is inserted by the determined insertion amount, the control unit 10 causes the removal claw actuator 24 to move the removal claw 23 away from the sheets of the bound medium (Step S83). The staple in the bound medium is removed from the bound medium by moving the removal claw 23 away from the sheets.
Through the operation as described above, even when the operation of capturing an image during insertion of the removal claw 23 is omitted, the binding member removal apparatus 1 is able to appropriately insert the removal claw 23 by an appropriate insertion amount and appropriately remove the staple.
Meanwhile, while the binding member removal apparatus 1 of the first embodiment determines whether the staple is successfully removed by comparing the images of the binding region that are captured before and after the staple is removed, it may be possible to determine whether the staple is successfully removed by other methods.
Through the operation as described above, the binding member removal apparatus 1 is able to appropriately determine whether the staple is successfully removed, without using the image captured at Step S110 described above, so that it is possible to omit the process at Step S110.
Even in the binding member removal apparatus of the second embodiment, because the image capturing unit 81 is fixed to the first supporting unit 21, the image capturing unit 7 moves together with the first supporting unit 21, so that it is possible to easily calculate, from the image, a relative position at which the staple removal unit 5 is disposed with respect to the binding member.
Furthermore, the image capturing units 7 and 81 may be replaced with a different image capturing unit that is supported by and fixed to the removal claw 23. Even in this case, in the binding member removal apparatus, the image capturing unit moves together with the staple removal unit 5, so that it is possible to easily calculate, from the image, a relative position at which the staple removal unit 5 is disposed with respect to the binding member.
Meanwhile, while the image capturing units 7 and 81 described above are fixed to a part of the staple removal unit 5, the image capturing units 7 and 81 need not always be fixed to the staple removal unit 5. For example, the image capturing unit 7 or the image capturing unit 81 may be replaced with a different image capturing unit that is fixed to the shaft 25. Such an image capturing unit captures an image of a portion of the bound medium that is disposed in the removal region, instead of capturing the entire image of the bound medium. Even in the binding member removal apparatus that includes the image capturing unit as described above, it is possible to reduce the size of the image capturing unit or arrange the image capturing unit near the bound medium similarly to the binding member removal apparatus as described above, so that it is possible to reduce the apparatus scale.
Meanwhile, while the translation driving device 31 of the removal driving unit 6 moves the first supporting unit 21 parallel to the left-right direction 26, it may be possible to translate the first supporting unit 21 in a certain direction that is not parallel to the left-right direction 26. The certain direction is parallel to the surface of the bound medium 27 conveyed by the conveying unit 2 and is not parallel to the conveying direction 28. Even in this case, the binding member removal apparatus is able to dispose the removal claw 23 at an arbitrary position in the removal region, so that it is possible to appropriately remove the staple disposed in the removal region.
Furthermore, while the translation driving device 31 of the removal driving unit 6 moves the first supporting unit 21 parallel to a single direction, it may be possible to two-dimensionally translate the first supporting unit 21. Even in this case, the binding member removal apparatus is able to dispose the removal claw 23 at an arbitrary position in the removal region, and appropriately remove the staple disposed in the removal region. In this case, the conveying unit 2 conveys the medium from the shooter until the binding region is disposed in the removal region, and conveys the medium to the stacker after the staple is removed, but the conveying unit 2 need not always be used to adjust the binding position to the removal position. For example, the binding member removal apparatus is able to replace the process performed at Step S107 as described above with a process of adjusting the binding position to the removal position by moving the first supporting unit 21 in the conveying direction 28.
Meanwhile, while the binding member removal apparatus of the embodiments described above includes the conveying unit 2 and the staple detecting unit 3, if the translation driving device 31 is able to two-dimensionally translate the first supporting unit 21, it may be possible to omit the conveying unit 2 and the staple detecting unit 3. Even in this case, a user moves the bound medium such that a staple that binds the bound medium is disposed in the removal region. When the staple is disposed in the removal region, the binding member removal apparatus removes the staple from the bound medium by performing the processes from Step S103 to Step S112 described above. After the staple is removed from the bound medium, the user collects the bound medium. Even in this case, the binding member removal apparatus is able to reduce the apparatus scale by reducing the size of the image capturing unit or disposing the image capturing unit near the bound medium.
Meanwhile, the staple may be replaced with a different binding member that binds a plurality of sheets. Examples of the binding member include a paper portion that is cut and turned up in the paper of a document. Even the binding member as described above can be removed by the binding member removal apparatus described above, similarly to the staple. In the binding member removal apparatus as described above, even when the binding member as described above is to be removed, it is possible to reduce the apparatus scale by reducing the sizes of the image capturing units 7 and 81 or disposing the image capturing units 7 and 81 near the bound medium.
The binding member removal apparatus of the disclosed technology can be downsized.
All examples and conditional language recited herein are intended for pedagogical purposes of aiding the reader in understanding the disclosure and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the disclosure. Although the embodiments of the disclosure have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the disclosure.
This application is a continuation of International Application No. PCT/JP2016/087807, filed on Dec. 19, 2016, the entire contents of which are incorporated herein by reference.
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06-186650 | Jul 1994 | JP |
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Entry |
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International Search Report issued in corresponding International Patent Application No. PCT/JP2016/087807, dated Mar. 21, 2017, with English Translation. |
Number | Date | Country | |
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20190270189 A1 | Sep 2019 | US |
Number | Date | Country | |
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Parent | PCT/JP2016/087807 | Dec 2016 | US |
Child | 16419362 | US |