The invention relates to specific biocide mixtures comprising IPBC and azoxystrobin, to the preparation thereof, to coating compositions comprising them and to the use thereof for inhibiting or controlling the growth of molds on or in surface coatings.
U.S. Pat. No. 4,276,211 already discloses the use of IPBC (3-iodopropynyl N-butylcarbamate) in coating compositions to protect against mold infestation. However, the use of IPBC on its own still has disadvantages.
In order to improve the spectrum of activity of coating composition preparations against molds, it was therefore necessary to search for a more effective solution. For example, in EP-A-431752 IPBC is combined with DCOIT (4,5-dichloro-2-n-octyl-4-isothiazolin-3-one) as mixing partner (see Table 1 therein) in order to achieve this aim. However, DCOIT is now to be avoided in more and more areas of application, and so alternative mixing partners had to be sought for an improved effect compared with IPBC as individual active ingredient.
Other mixtures of IPBC are for example those with specific strobilurins, such as kresoxim-methyl, which are already described in the examples of JP-A-2003073211 for wood-destroying fungi. However, such a mixture still has disadvantages for other applications, particularly the use in aqueous coating compositions such as paints, for the purpose of protecting the film against molds such as the Ascomycetes and Deuteromycetes.
The object of the present invention was therefore to find improved biocide mixtures which are suitable in particular for the use in aqueous coating compositions such as paints, for the purpose of protecting the film against molds such as the Ascomycetes and Deuteromycetes.
What was surprisingly found was a biocide mixture comprising the biocides
In a preferred embodiment, the biocide mixture according to the invention comprises the two components a) and b) at a total of more than 90% by weight, in particular of more than 95% by weight and particularly preferably of more than 99% by weight, based on the sum total of all biocides. Examples of preferred biocides that may also be used are in-can preservatives such as OIT (2-octyl-2H-isothiazol-3-one) and/or BIT (1,2-benzothiazol-3-one), the total proportion of which is preferably less than 5%, preferably less than 1%, by weight of the biocide mixture, based on the sum total of the biocides.
The biocide mixture according to the invention may optionally further comprise various auxiliaries such as interface-active substances, defoamers, wetting agents, emulsifiers, dispersants, stabilizers, adhesives, protective colloids, spreading agents, fragrances, colorants, buffer substances, buffer systems, pH regulators, thickeners, dedusting agents, flow agents, release agents, in-can preservatives or mixtures thereof. For the auxiliaries mentioned below, it is also possible in each case, independently of one another, that they are not present. The amounts are each based on the biocide mixture. Examples of possible auxiliaries are:
The total content of auxiliaries, in particular of those mentioned above, based on the biocide mixtures is preferably from 0.001% to 20% by weight, more preferably from 0.1% to 15% by weight and particularly preferably from 0.1% to 10% by weight.
The biocide mixture according to the invention may be present in various forms, for example as solid formulations, such as powder mixtures or as granules, preferably water-dispersible granules, which may also comprise, in addition to the active ingredients of components a) and b), solid auxiliaries such as the abovementioned flow agents and/or release agents such as natural rock flours, such as kaolins, clays, talc, marble, chalk, quartz, bentonite, smectite, attapulgite, montmorillonite or diatomaceous earth, or synthetic inorganic substances, such as finely divided silica, alumina and silicates or mixtures thereof.
The solid formulations may be obtained in a manner known per se for example by intimate mixing of components a) and b) in the specified weight ratio with the preferably solid auxiliaries and preferably subsequent common comminution. Furthermore, the solid formulations may be obtained by drying, for example spray drying, of a liquid formulation.
Preferred solid formulations comprise for example from 10% to 100% by weight of components a) and b) in the specified weight ratio, preferably from 15% to 98% by weight.
The biocide mixture according to the invention may also be in the form of a liquid formulation, for example in the form of suspensions, dispersions, gels or pastes.
Preferred liquid formulations are aqueous dispersions. The liquid, in particular aqueous, formulations of the biocide mixture according to the invention generally comprise from 2% to 95% by weight, preferably from 5% to 75% by weight, particularly preferably from 5% to 50% by weight, very particularly preferably from 5% to 35% by weight, of components a) and b). Furthermore, they preferably comprise further auxiliaries, in particular those mentioned above, in an amount of from 0.001% to 20% by weight, preferably from 0.1% to 15% by weight and particularly preferably from 0.1% to 10% by weight and preferably water as the balance.
Preferred liquid biocide mixtures according to the invention are characterized in that they comprise
Preferably, the biocide mixtures according to the invention, in the form of their liquid formulation, comprise at least 90% by volume of all solid particles at a particle size of less than 150 μm, preferably less than 100 μm, particularly preferably less than 50 μm and very particularly preferably less than 20 μm.
The invention also relates to a process for preparing the biocide mixture according to the invention, said process being characterized in that
In a preferred procedure, a liquid, preferably the dispersion medium water, is initially charged and components a) and b) and a dispersant and any further auxiliaries such as wetting agents, defoamers and/or in-can preservatives are added. This mixture is then homogenized preferably using a high-speed stirrer. Suitable as such are for example dissolvers or rotor-stator systems such as Ultraturrax, Dispermix, Dispermat, high-pressure dispersers, nozzle aggregates with axial flow-through, or similar systems that are known to those skilled in the art.
The dispersion obtained is then preferably treated with a mill, in particular a ball mill or basket mill, so that preferably at least 90% by volume of the solid particles are present at a particle size of less than 150 μm, preferably less than 100 μm, particularly preferably less than 50 μm and very particularly preferably less than 20 μm. A thickener is preferably added before, during or after the grinding in order to set a desired viscosity.
If the solids used already have an appropriate particle size, grinding may also be omitted.
In a preferred embodiment, steps i) to iv) of the process according to the invention are performed at a temperature in the range from 5° C. to 40° C., in particular at 10° C. to 30° C., particularly preferably at a temperature of less than 30° C.
The liquid formulations, such as in particular the aqueous dispersions, can be prepared in a manner known per se for example by comminuting components a) and b) together with the further auxiliaries that are to be present in the liquid formulation or by intimately mixing the particulate components a) and b) and the further substances that are to be present in the liquid formulation with one another by means of a dissolver or stirrer.
The invention also relates to coating compositions comprising
Preferably, the coating composition according to the invention comprises
The proportion of the binder in the coating composition according to the invention is preferably from 5% to 80% by weight, in particular from 10% to 60% by weight.
The preferred binder used is a preferably film-forming binder, in particular an acrylate-, alkyd-, urethane-, styrene- or vinyl acetate-based binder and hybrid systems thereof. The amount of binder is preferably from 10% to 60% by weight based on the coating composition.
Also preferably, the coating composition according to the invention may comprise solvents and/or dispersants, optionally fillers, optionally wetting agents and optionally other additives such as defoamers.
Furthermore, the coating composition according to the invention may also comprise solvents such as glycols and glycol ethers, in-can preservatives, and optionally further additives, such as defoamers, thickeners, wetting agents, anti-settling agents and dispersants. Examples of such auxiliaries are those mentioned above.
The invention also relates to a non-therapeutic process for inhibiting or controlling the growth of molds found on or in surface coatings, characterized in that the coating is formed by applying a coating composition to a surface and the coating composition is the coating composition according to the invention or comprises the biocide mixture according to the invention.
Molds against which the process according to the invention provides particularly effective protection are preferably the Ascomycetes and Deuteromycetes, in particular Aspergillus niger, Aspergillus versicolor, Cladosporium cladosporioides, Stachybotrys chartarum and Trichoderma virens.
The coatings which are to be protected using the process according to the invention are preferably obtained by applying and drying the coating composition on a surface preferably as a continuous, solid film that adheres to the surface.
The dispersions were prepared in the manner known to those skilled in the art.
327.6 g of water is initially charged. 5 g of an EO/PO block copolymer-based emulsifier (Pluronic® F127 Prill, BASF), 7.5 g of a polyvinylpyrrolidone-based protective colloid (Sokalan® VA 64, BASF) and 5 g of a polyacrylate-based dispersant (Dispex® AA4144, BASF) are added in succession and homogenization is performed.
Under high shear forces (dissolver), 75 g of azoxystrobin and 75 g of IPBC are added in succession and homogenization is performed. During the homogenization, 1.63 g of a silicone-based defoamer (Xiameter Antifoam 1530) is added.
The dispersion obtained is finely ground using a bead mill (DynoMill Multilab) until a particle size (d90) of less than 20 μm has been achieved.
Subsequently, 0.2% of an in-can preservative (Preventol BIT 20D, 20% aqueous dispersion) is added and the mixture is thickened using 0.45% of xanthan gum. A biocide mixture having a content of 15% by weight of each of the active ingredients azoxystrobin and IPBC was obtained.
All other mixtures with other mixing ratios were likewise prepared according to this method.
Kresoxim-methyl mixtures from JP-A-2003073211 were directly compared with the corresponding AZO/IPBC mixtures according to the invention with respect to their efficacy against molds (see Table 1).
For this purpose, pieces of mycelium were punched out of a colony of the appropriate mold and incubated at 26° C. on a nutrient agar containing malt extract. Here, hyphal growth with and without active ingredient was compared. The concentration which completely suppressed radial hyphal growth was given as the minimum inhibitory concentration (MIC).
The significantly increased efficacy of the biocide mixture according to the invention compared with the kresoxim-methyl/IPBC mixture from JP-A-2003073211 is apparent from the comparison according to Table 1.
Pieces of mycelium were punched out of a colony of the appropriate mold and incubated at 26° C. on a nutrient agar containing malt extract. Here, hyphal growth with and without active ingredient was compared. The concentration which completely suppressed radial hyphal growth was given as the minimum inhibitory concentration (MIC).
The synergism was determined according to the method described by Kull et al. (F. C. Kull, P. C. Eismann, H. D. Sylvestrowicz, R. L. Mayer, Applied Microbiology 1961, 9, 538-541). The following relationships apply:
The synergy of the biocide mixture according to the invention compared with the individual active ingredients in the case of various molds is apparent from the series of tests according to Table 2.
3.2 Combinations of AZO and IPBC Against the Mold Trichoderma virens
The synergy of the biocide mixture according to the invention compared with the individual active ingredients in the case of various molds is apparent from the series of tests according to Table 3.
3.3 Combinations of AZO and IPBC Against the Mold Cladosporium cladosporioides
The synergy of the biocide mixture according to the invention compared with the individual active ingredients in the case of various molds is apparent from the series of tests according to Table 4.
3.4 Combinations of AZO and IPBC Against the Mold Stachybotrys chartarum
The synergy of the biocide mixture according to the invention compared with the individual active ingredients in the case of various molds is apparent from the series of tests according to Table 5.
A water-based white acrylic paint of the following composition (see Table 6):
was treated with the combination of 0.67% of the biocide mixture according to the invention based on the paint from Example 1 (corresponding to 0.1% of AZO and 0.1% of IPBC based on the paint) and tested in comparison with the corresponding untreated paint according to the British Standard BS 3900-Part G 6 (Test for Paints-Assessment of resistance to fungal growth) test method.
The paints were painted onto pine wood and then the painted wooden test specimens were conditioned at 23° C. for 7 days. After subsequent artificial weathering (QUV weathering device from Q-Panel Lab Products), the wooden test specimens were incubated with a mold mixture and incubated in a humidity chamber for 12 weeks. The following molds were used:
The non-fungicidally treated paint test specimens all exhibited a very high level of mold infestation (infestation of more than 70% of the total painted area).
The test specimens painted with the acrylic paint treated with the biocide mixture according to the invention (AZO/IPBC 1:1) were either completely free of mold infestation or exhibited only very slight traces of a mold infestation (infestation of less than 0.5% of the total painted area).
Number | Date | Country | Kind |
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21152913.6 | Jan 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/087051 | 12/21/2021 | WO |