The present invention is related to biodegradable polyester copolymers, and more particularly, compounds and methods for making products made therefrom.
Most available fishing line and netting is made of synthetic polymer resin filament. Monofilament fishing line is a single-strand, strong, flexible filament that is clear or tinted in a variety of colors. Synthetic polymer monofilament, such as made from nylon, is non-biodegradable and can take over 500 years to decompose. Because it is thin and often clear, it is very difficult for fish, birds and animals to see, and they can easily brush up against it and become entangled in it. Once entangled, they may become injured, drown, get strangled or starve to death. What is needed is a filament that is functional as fishing line and netting as well as biodegradable so as to minimize the impact on the environment.
Biodegradable filament prepared from a polymer blend comprising from about 60% by weight to about 99.9% by weight of polybutylene succinate (PBS) and from about 0.1% by weight to about 40% by weight of polycaprolatone (PCL) characterized by high tensile strength and knot strength is provided.
Biodegradable filament prepared from a polymer blend comprising from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 10% by weight to about 20% by weight polycaprolatone (PCL) characterized by high tensile strength and knot strength is provided.
Biodegradable filament prepared from a polymer blend comprising from about 60% by weight to about 99.9% by weight of polybutylene succinate (PBS) and from about 0.1% by weight to about 40% by weight of polyglycolic acid (PGA) characterized by high tensile strength and knot strength is provided.
Biodegradable filament prepared from a polymer blend comprising from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 10% by weight to about 20% by weight of polyglycolic acid (PGA) characterized by high tensile strength and knot strength is provided.
Biodegradable filament prepared from a polymer blend comprising from about 60% by weight to about 99.9% by weight of polybutylene succinate (PBS) and from about 0.1% by weight to about 40% by weight of polylactic acid (PLA) characterized by high tensile strength and knot strength is provided.
Biodegradable filament prepared from a polymer blend comprising from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 10% by weight to about 20% by weight of polylactic acid (PLA) characterized by high tensile strength and knot strength is provided.
Biodegradable filament prepared from a polymer blend comprising from about 60% by weight to about 99.9% by weight of polybutylene succinate (PBS) and from about 0.1% by weight to about 40% by weight of a second polymer which is selected from the group consisting of polycaprolatone (PCL), polyglycolic acid (PGA), and polylactic acid (PLA) characterized by high tensile strength and knot strength is provided.
Biodegradable filament prepared from a polymer blend comprising from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 10% by weight to about 20% by weight of a second polymer which is selected from the group consisting of polycaprolatone (PCL), polyglycolic acid (PGA), and polylactic acid (PLA) characterized by high tensile strength and knot strength is provided.
Embodiments are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings, in which like references may indicate similar elements throughout the various figures unless otherwise specified.
In the following description, embodiments of apparatus and methods will be disclosed. For purposes of explanation, specific numbers, materials, and/or configurations are set forth in order to provide a thorough understanding of the embodiments. However, it will also be apparent to those skilled in the art that the embodiments may be practiced without one or more of the specific details, or with other approaches, materials, components, etc. In other instances, well-known structures, materials, and/or operations are not shown and/or described in detail to avoid obscuring the embodiments. Accordingly, in some instances, features are omitted and/or simplified in order to not obscure the disclosed embodiments. Furthermore, it is understood that the embodiments shown in the figures are illustrative representations and are not necessarily drawn to scale.
Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of claimed subject matter. Thus, the appearances of the phrase “in one embodiment” or “an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in one or more embodiments.
Reference will now be made to embodiments illustrated in the drawings and specific language which will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Alterations and further modifications of the illustrated embodiments and further applications of the principles of the invention, as would normally occur to one skilled in the art to which the invention relates, are also within the scope of the invention.
For the purposes of the subject matter disclosed herein, reference to biodegradable refers to a material capable of undergoing decomposition into carbon dioxide, methane, water, inorganic compounds, or biomass in which the predominant mechanism is the enzymatic action of microorganisms that can be measured by standardized tests, in a specified period of time, reflecting available disposal condition. Where a biodegradation process is sufficient to mineralize organic matter into carbon dioxide or methane, water and biomass, the material can be deemed biodegradable.
Raw polyester resin components suitable for embodiments provided herein may be obtained from a number of international suppliers.
In accordance with embodiments presented herein, a monofilament is provided suitable for use as fishing line and/or fishing netting that is prepared from a polyester copolymer which has suitable strength that is biodegradable.
In particular implementations, biodegradable filament of embodiments provided herein are prepared from a polymer blend having from about 60% by weight to about 99.9% by weight of polybutylene succinate and from about 0.1% by weight to about 40% by weight of a second polymer selected from the group consisting of polycaprolatone (PCL), polyglycolic acid (PGA), and polylactic acid (PLA).
In other embodiments, biodegradable filament is prepared from a polymer blend having from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 20% by weight to about 10% by weight of a second polymer selected from the group consisting of polycaprolatone (PCL), polyglycolic acid (PGA), and polylactic acid (PLA).
The filament of embodiments provided herein have a surprisingly greater tensile strength than a filament comprising polybutylene succinate biodegradable polyester polymer alone. In addition, other properties of the resulting filament, such as the energy required to break the filament in straight pull tests and in knot pull tests, are significantly improved by the addition of the second polymer in ways that make the resulting filament particularly suitable for its intended purpose. Knot retention is also improved as well as handleability and castability from the fishing pole. It is understood that the monofilament fishing line and netting as provided in the embodiments presented herein will be significantly biodegraded after about two years of exposure to the natural bacteria in the natural environment of a river or stream.
PBS-PLA Filament
Embodiments herein provide a polyester copolymer having a polyester moiety comprising about 60 to 99.9 molar % of polybutylene succinate (PBS) and about 40 to 0.1 molar % of polylactic acid (PLA), referred herein as PBS-PLA copolymer. In accordance with embodiments a biodegradable filament comprising PBS-PLA copolymer as provided above is provided.
In accordance with embodiments, biodegradable fishing line comprising PBS-PLA copolymer as provided above is prepared from a polymer blend comprising from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 10% by weight to about 20% by weight of polylactic acid (PLA).
In yet other embodiments, netting suitable for the fishing trade comprising the above PBS-PLA copolymer filament is anticipated.
PBS-PGA Filament
Embodiments herein provide a polyester copolymer having a polyester moiety comprising about 60 to 99.9 molar % of polybutylene succinate (PBS) and about 40 to 0.1 molar % of polyglycolic acid (PGA), referred herein as PBS-PGA copolymer. In accordance with embodiments a biodegradable filament comprising PBS-PGA copolymer as provided above is provided.
In accordance with embodiments, biodegradable fishing line comprising PBS-PGA copolymer as provided above is prepared from a polymer blend comprising from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) polyester polymer and from about 10% by weight to about 20% by weight of polyglycolic acid (PGA).
In yet other embodiments, netting suitable for the fishing trade comprising the above PBS-PGA copolymer filament is anticipated.
PBS-PCL Filament
Embodiments herein provide a polyester copolymer having a polyester moiety comprising about 60 to 99.9 molar % of polybutylene succinate (PBS) and about 40 to 0.1 molar % of polycaprolatone (PCL), referred herein as PBS-PCL copolymer. In accordance with embodiments a biodegradable filament comprising PBS-PCL copolymer as provided above is provided.
In accordance with embodiments, biodegradable fishing line comprising PBS-PCL copolymer as provided above is prepared from a polymer blend comprising from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 10% by weight to about 20% by weight of polycaprolatone (PCL).
In yet other embodiments, netting suitable for the fishing trade comprising the above PBS-PCL copolymer filament is anticipated.
PBS-PLA+PCL Filament
Embodiments herein provide a polyester copolymer having a polyester moiety comprising about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 10% by weight to about 20% by weight of a combination of polylactic acid (PLA) and polycaprolatone (PCL), referred herein as PBS-PLA+PCL copolymer. In accordance with embodiments a biodegradable filament comprising PBS-PGA copolymer as provided above is provided.
In accordance with embodiments, biodegradable fishing line comprising PBS-PLA+PCL copolymer as provided above is prepared from a polymer blend comprising from about 80% by weight to about 90% by weight of polybutylene succinate (PBS) and from about 10% by weight to about 20% by weight of a combination of polylactic acid (PLA) and polycaprolatone (PCL).
In yet other embodiments, filament suitable for fishing line and netting suitable for the fishing trade comprising the above PBS-PLA+PCL copolymer filament is anticipated.
It is appreciated that the monofilament filament, as used as fishing line and fishing netting, as provided in the embodiments herein will be significantly biodegraded after about two years of exposure to the natural bacteria in the natural environment of a river or stream.
Example: Fishing line produced using about 80% by weight PBS and 20% PLA.
Table 1 presents the results of pull to failure tests for various diameter monofilament fishing line produced from the copolymer as described above. Standard straight pull test and a standard knot test were performed for a number of line diameters. The pull tests were performed on an Instron material testing machine, Instron, Norwood, Mass. A 0.22 mm diameter line was pulled to failure at 4.08 lbs for straight line and 3.22 lbs. for the knot. A 0.28 mm diameter line was pulled to failure at 6.8 lbs for straight line and 5.49 lbs. for the knot. A 0.32 mm diameter line was pulled to failure at 8.69 lbs for straight line and 7.13 lbs. for the knot. A 0.36 mm diameter line was pulled to failure at 10.52 lbs for straight line and 8.59 lbs. for the knot. A 0.40 mm diameter line was pulled to failure at 13 lbs for straight line and 10.39 lbs. for the knot.
For comparison, for a nylon monofilament line having a diameter of 0.22 mm, a typical knot pull test measurement is about 1.5 lbs. Fishing line produced in accordance with the present embodiments significantly better performance over standard fishing line while producing a product that naturally biodegrades.
Biodegradable Copolymer Reel/Spool/Bobbin
Embodiments provided herein provide a reel/spool/bobbin suitable for having fishing line and the like wrapped thereon prepared from a polyester copolymer compound which has sufficient strength and is biodegradable. Biodegradable reels of the present embodiments are prepared from a polymer blend having from about 90% by weight to about 95% by weight of polybutylene succinate, from about 5% by weight to about 10% by weight of a second polymer selected from the group consisting of polycaprolactane (PCL), polyglycolic acid (PGA), and polylactic acid (PLA).
Other embodiments provide a reel/spool/bobbin suitable for having fishing line and the like wrapped thereon prepared from a polyester copolymer compound which has sufficient strength and is biodegradable. Biodegradable reels of the present embodiments are prepared from a polymer blend having from about 90% by weight to about 95% by weight of polybutylene succinate, from about 5% by weight to about 10% by weight of a second polymer selected from the group consisting of polycaprolactane (PCL), polyglycolic acid (PGA), and polylactic acid (PLA), and from about 1% by weight to about 20% by weight talc.
In other embodiments, biodegradable reels of the present embodiments are prepared from a polymer blend having from about 80% by weight to about 90% by weight of polybutylene succinate and from about 20% by weight to about 10% by weight of a second polymer selected from the group consisting of polycaprolactane (PCL), polyglycolic acid (PGA), polylactide and polylactic acid (PLA), and from about 1% by weight to about 20% by weight talc.
Reels of the present embodiments have a strength particularly suitable for its intended purpose while retaining the property of biodegradability.
While the invention has been described in connection with specific embodiments thereof, it will be understood that it is capable of further modification, and this application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice in the art to which the invention pertains and as may be applied to the essential features hereinbefore set forth, and as fall within the scope of the invention and the limits of the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US09/50912 | 7/16/2009 | WO | 00 | 5/25/2010 |
Number | Date | Country | |
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61081389 | Jul 2008 | US |