Biofilm media is used for fluid treatment in water treatment systems, such as municipal and industrial wastewater treatment systems. This biofilm media, typically formed of raw materials such as polypropylene and designed for dimensional accuracy, provides support for microbial attachment and growth in biological filtration systems. The microbes, adapted to utilize organic matter in the water in which they are found, convert carbon-containing compounds into bacterial biomass, forming a biofilm on the biofilm media. The biofilm promotes removal contaminants from the water. The biofilm media can be washed and re-used. Economic and environmental costs related to production and transportation of traditional biofilm media, however, can be high.
Polymeric container closures, such as resealable caps on consumer products, typically end up as litter. These post-consumer or discarded polymeric container closures may be reclaimed (e.g., collected or removed from a solid waste stream for re-use), and are available at low or no cost throughout the developed world. Because used polymeric container closures are ubiquitous, the cost to transport polymeric container closures from a collection facility to a site for use in a biological filtration system may also be low. Using reclaimed polymeric container closures as biofilm carriers is a way to conserve resources and reduce the costs related to biofilm media carriers for biological filtration systems.
In a first general aspect, a biological filtration system includes a reservoir configured to receive an aqueous liquid, a multiplicity of polymeric container closures in the reservoir, a fluid inlet fluidically coupled with the reservoir, and a fluid outlet fluidically coupled with the reservoir. The fluid inlet is configured such that an aqueous liquid provided to the reservoir via the fluid inlet contacts the multiplicity of polymeric container closures.
Implementations may include one or more of the following features. In some cases, the multiplicity of polymeric container closures is reclaimed (e.g., following consumer or industrial use). The polymeric container closures may be modified, for example, by one or more through holes in each polymeric container closure (e.g., through a top of each polymeric container closure), by softening (e.g., heating) and deforming the polymeric container closure, or a combination thereof. The multiplicity of polymeric container closures may include polymeric container closures in a variety of shapes, sizes, chemical composition, or any combination thereof. The multiplicity of polymeric container closures may be confined to a region of the reservoir by a porous barrier.
In some cases, the fluid inlet provides a continuous flow of the aqueous liquid to the reservoir. In certain cases, the fluid inlet provides a discontinuous or batch-wise flow of the aqueous liquid to the reservoir. The biological filtration system may include an additional fluid inlet (e.g., for providing gas to the reservoir) and an additional fluid outlet (e.g., for removing gas from the reservoir).
In a second general aspect, forming biofilm carriers for a biological filtration system includes modifying polymeric container closures to yield biofilm carriers, wherein modifying the polymeric container closures includes altering the shape of the polymeric container closures, forming one or more through holes in each of the polymeric container closures, or a combination thereof. Biofilm carriers formed by modifying polymeric container closures may be included in biological filtration systems to support biofilm growth.
In a third general aspect, treating an aqueous liquid in a biological filtration system includes providing an aqueous liquid to a biological filtration system having biofilm carriers in the form of polymeric container closures, contacting the polymeric container closures with the aqueous liquid, growing biofilm on the polymeric container closures in contact with the aqueous liquid to treat the aqueous liquid (e.g., by removing contaminants from the aqueous liquid), and removing at least some of the treated aqueous liquid from the biological filtration system.
Implementations may include one or more of the following features. The aqueous liquid may be wastewater (e.g., industrial wastewater or sewage) or any other water to be treated, and typically includes microbes and contaminants (e.g., carbon-containing compounds) that can be metabolized by the microbes. Growing the biofilm includes attaching the microbes to the polymeric container closures.
A multiplicity of container closures may be provided to the biological filtration system (e.g., before providing the aqueous liquid to the biological filtration system). The multiplicity of container closures may be reclaimed. In some cases, the multiplicity of container closures is confined to a selected region of the biological filtration system (e.g., with a porous barrier). In certain cases, the aqueous liquid is provided to the biological filtration system and the treated aqueous liquid is removed from the from the biological filtration system simultaneously. The aqueous liquid may be provided continuously or batch-wise to the biological filtration system. In some cases, a gas to be treated may be provided to the aqueous liquid, such that the gas flows through the aqueous liquid. Flowing the gas through the aqueous liquid allows contaminants (e.g., sulfur-containing compounds) to be removed from the gas via the biofilm.
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
As described herein, biofilm carriers for biological filtration systems include polymeric container closures. “Biofilm” generally refers to a layer of microbes held together on a surface in a self-produced matrix. “Polymeric container closure” generally refers to a plastic member designed or used to seal a container, such as a container used to hold a beverage. Examples of polymeric container closures include tops or caps for containers used to hold consumer products (e.g., food, drinks, automotive fluids, cleanser, cleaning compounds, powder, soap, wax, polish, and the like). The polymeric container closures may be resealable. In some cases, the polymeric container closures are reclaimed. As described herein, a “reclaimed” polymeric container closure generally refers to a polymeric container closure that has been discarded and collected for re-use after consumer, commercial, or industrial use. Reclaimed polymeric container closures may also referred to as “post-consumer” polymeric container closures.
Polymeric container closures suitable for biofilm carriers are available in an array of sizes, shapes, colors, and chemical composition. Polymeric container closures typically have a circular top, with a circular wall extending from the perimeter of the top. A maximum dimension of the polymeric container closure (e.g., the diameter of a circular top) may be in range between 1 cm and 20 cm, or between 2 cm and 10 cm. The top may be solid. As used herein, a “solid top” does not define through holes (i.e., liquid cannot flow from the interior of the polymeric container closure through the top to the exterior of the polymeric container closure or vice versa). In some cases, the top defines one or more through-holes. The exterior of the circular wall may be textured (e.g., with ridges or other structures) to facilitate gripping. The interior of the circular wall generally includes threads for removably coupling the polymeric container closure to mating threads on the opening of a container. The polymeric container closure interior, including threads on the circular wall, typically provides protected internal structures upon which microbes can attach. Other features, such as structures extending from the interior or exterior of the top, provide additional surfaces for microbial attachment. Polymeric container closures are typically made of high density polyethylene, polypropylene, polyethylene terephthalate, and the like.
Polymeric container closures may be modified prior to use as biofilm carriers in a biological filtration system. Modification may include increasing the surface area of a polymeric container closure to facilitate microbial attachment to the polymeric container closure, changing the shape of the polymeric container closure to inhibit nesting of the polymeric container closures, forming through holes in the polymeric container closure to facilitate fluid flow through a biological filtration system, or a combination thereof.
Nesting of polymeric container closures, such as nesting of polymeric container closures 100, 110, and 120 shown in
Through holes in a polymeric container closure may be designed with a shape and size suitable to provide the polymeric container closure with desired fluid flow characteristics. One or more openings can be created by drilling, punching, melting, or other suitable means so that a portion of the polymeric container closure is modified to allow a desired fluid flow path from the interior of the polymeric container closure through the top to the exterior of the polymeric container closure or vice versa.
Additional surface area for microbial attachment and growth may be created in the process of forming through holes in a polymeric container closure. The process of forming the through hole or fluid flow path can shape the polymeric container closure on the edges of the through hole to create additional surface area for microbial attachment, reducing the amount total available surface area lost by formation of the through hole. In one example, a heated die is used to create fluid passages and reform the plastic of the polymeric container closure such that the material removed from the opening forms additional surface area. In certain cases, a polymeric container closure is modified by scoring, crimping, indenting, cutting, shredding, or the like, to alter its shape, size, surface area, etc., thereby providing enhanced properties for biofilm attachment.
Polymeric container closures can be used as biofilm carriers in biological filtration systems to provide a support for microbial growth. The resulting microbial growth adheres to the polymeric container closures in a layer, or biofilm, and absorbs and metabolizes contaminants, including nitrogen-containing organic compounds (fixed nitrogen) and organic compounds responsible for biochemical oxygen demand (BOD) and chemical oxygen demand (COD). The products of this metabolic action include carbon dioxide, water, nitrogen, and methane.
Biological filtration systems can be used in aerobic, anoxic, and anaerobic treatment of water (e.g., water purification). Biological filtration systems can also be used to remove contaminants from gases, such as air. Examples of biological filtration systems include fill and drain systems, moving bed biofilm reactors (MBBR), trickling filters (TF), biological air scrubbers (BAS), and integrated fixed-film activated sludge (IFAS) reactors. Traditionally, some biological filtration systems, such as tidal drain and fill wastewater plants, use gravel as a biofilm media. The weight of the gravel media generally prohibits the gravel media from being fluidized. Lightweight media, such as polymeric container closures, can be fluidized to release sediments that build up over time in the media bed.
Biological filtration systems 400 and 420 may be open to air (e.g., at the top of the reservoir), and may include one or more fluid inlets and one or more fluid outlets. As depicted in
In some cases, a biological filtration system includes a pump coupled to one or more of the fluid inlets and fluid outlets.
In one implementation, biological filtration system 400 is a dynamic or continuous flow system, such as a moving bed biofilm reactor (MBBR) or an integrated fixed film activated sludge system (IFAS). An aqueous liquid, such as wastewater or other water to be treated, is provided to reservoir 404 through fluid inlet 414, promoting biofilm growth on the multiplicity of polymeric container closures 402 and thereby removing contaminants from the aqueous liquid. When the aqueous liquid is wastewater is derived from sewage, microbes and contaminants on which the microbes feed present in the wastewater form a biofilm on the surfaces of the polymeric container closures. When the aqueous liquid lacks microbes, a source of microbes from a wastewater treatment plant or commercial preparation may be added to provide an initial seeding of microbes for the creation of biofilm. Air is provided to reservoir 404 through fluid inlet 412, fluidizing the multiplicity of polymeric container closures 402, and exits through fluid outlet 416. The treated aqueous liquid exits reservoir 404 via outlet 418 as additional aqueous liquid is provided to the reservoir 404.
In another implementation, biological filtration system 400 is a static or batch system, such as a fill and drain system. A batch of an aqueous liquid, such as wastewater or other water to be treated, is provided to biological filtration system 420 via fluid inlet 412 or 414 to fill selected region 406 of the biological filtration system. As the aqueous liquid is provided to biological filtration system 420, air leaves reservoir 404 through outlet 416. Microbes in the aqueous liquid attach to the multiplicity of polymeric container closures, and biofilm growth is supported by contaminants (e.g., carbon-containing compounds) in the aqueous liquid, yielding a treated aqueous liquid. At a selected interval of time, the treated aqueous liquid is drained from reservoir 404 via fluid outlet 418. Air flows in via fluid inlet 414 to displace the volume of the treated water drained from reservoir. Oxygen in the air is absorbed by the biofilm on the polymeric container closures. After exposure of the biofilm to air for a selected length of time, the initial (or a subsequent) batch of aqueous liquid is provided to reservoir 404. Cycled liquid remaining in the reservoir, and the microbes therein, facilitate rapid biofilm growth in the subsequent cycle of the fill and drain system.
In another implementation, biological filtration system 420 or 440 is a dynamic system, such as a trickling filter. An aqueous liquid, such as wastewater or other water to be treated, is provided to biological filtration system 420 via fluid inlet 414 to selected region 406 of the biological filtration system, passing through the multiplicity of polymeric container closures 402 and out fluid outlet 418. Air enters biological filtration system 420 via inlet 412 or 414 and exits via fluid outlet 416 or 418. Microbes in the aqueous liquid attach to the multiplicity of polymeric container closures 402, and biofilm growth is supported by contaminants (e.g., carbon-containing compounds) in the aqueous liquid.
In another implementation, biological filtration system 420 or 440 is a dynamic system, such as a biological air scrubber. An aqueous liquid, such as wastewater or other water to be treated, is provided to biological filtration system 420 via fluid inlet 414 to selected region 406 of the biological filtration system, passing through the multiplicity of polymeric container closures 402 and out fluid outlet 418. Air enters biological filtration system 420 via inlet 412, flows through the aqueous liquid and the multiplicity of polymeric container closures 402 in selected region 406, and exits via fluid outlet 416. Microbes in the aqueous liquid attach to the multiplicity of polymeric container closures 402, and biofilm growth is supported by carbon-containing compounds in the aqueous liquid. The biofilm absorbs contaminants in the air such as hydrogen sulfide, mercaptans, volatile fatty acids, and alcohols, thereby removing odors from the air flowing through the biological filtration system.
In some implementations, portions of process 500 are omitted. For example, operation of an established biological filtration system may not require the addition of polymeric container closures in 502. In other implementations, process 500 includes additional features, such as providing a gas to the biological filtration system, as discussed herein with respect to biological air scrubbers. The aqueous liquid may be provided to and removed from the biological filtration system continuously, as in a trickling filter, or batch-wise, as in a fill and drain system. In some cases, the aqueous liquid is provided to and removed from the biological filtration system simultaneously, as in a trickling filter.
A multiplicity of polymeric container closures were loaded into a tidal fill and drain reservoir shown, such as that depicted in
The biofilm seen in
During the first four months, every weekday afternoon, approximately 5 gallons of water was added to the system, which pushed 5 gallons of treated water out of the system. For the first four months, the daily feed (25 g whey, 17 g NH4Cl, and 9 g NaCHO3) was added to the basin after the addition of the water. On Friday afternoons, the system was given a double daily feed dose and not fed again until late Monday afternoon. The daily cycle rate was 48 cycles/day. In each cycle, the reservoir was drained of water for 900 seconds and then the pump was operated for 28 seconds to fill the reservoir with the prepared aqueous feed. The water remained in the reservoir and in contact with the biofilm on the polymeric container closures for 900 seconds, and then the cycle was repeated.
During the last month, a portable sump pump was used every weekday afternoon to drain all the water from the basin while the reservoir was empty. The same volume of fresh tap water was added to the system prior to the addition of the daily feed (25 g whey, 17 g NH4Cl, and 9 g NaCHO3, increasing to 18 g NaCHO3 about half-way through the fifth month due to low pH). The system was drained and fed every weekday afternoon. The cycle rate was 24 cycles/day. In each of these new cycles, the reservoir was drained of water for 1800 seconds, and then the pump operated for 20 seconds to fill the reservoir with the prepared aqueous feed. The water remained in the reservoir and in contact with the biofilm on the polymeric container closures for 1800 seconds, and then the cycle was repeated.
The loading rate was 375 g chemical oxygen demand (COD) per cubic meter per day and 65 g of nitrogen (N) per cubic meter per day, or 1486 milligrams per liter COD and 258 milligrams per liter Total Kjeldahl Nitrogen (TKN).
These data, along with the visual inspection of the polymeric container closures indicate the presence of a biofilm on the surfaces of the polymeric container closures, and activity of the biofilm in the treatment of the wastewater in the tidal fill and drain system.
A number of embodiments have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.
This application claims priority to U.S. Application Ser. No. 61/739,258 entitled “BIOFILM CARRIERS” and filed on Dec. 19, 2012.
Number | Date | Country | |
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61739258 | Dec 2012 | US |