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A biohybrid heart valve replacement designed to provide a living, growing, conduit and valve. More particularly, the heart valve replacement comprises a tubular body or conduit including biostable and biodegradable components that permit in-situ tissue regeneration and a growth compatible valve component.
In one aspect, a heart valve replacement that permits in-situ tissue regeneration and growth of the replacement is provided. The heart valve replacement comprises a tubular body having an inflow end, an outflow end and a generally cylindrical inner side wall portion extending between the inflow end and outflow end thereby forming a blood passage with an initial diameter. A valve defined by at least two leaflets is secured to an inner sidewall of the tubular body. Each leaflet is a longitudinal body comprising first and second opposing portions. The first portion of the leaflet is secured to the inner side wall portion of the tubular body and the second portion of the leaflet is a free edge configured to engage the corresponding second portion of an adjacent leaflet to close the valve. The inter-engaging portions of the leaflets are separable to open the valve, thus, the valve is configured to have a closed orientation and an open orientation. The tubular body is composed of material that permit in-situ tissue regeneration into the tubular body, such that the initial diameter of the tubular member increases over time after implantation. The material includes a combination of biostable and biodegradable polymers. Thus, the tubular body has a porosity pattern that becomes more porous as the biodegradable polymer degrades over time, thereby allowing replacement by living tissue and providing a growing vessel over time when implanted into a host, such as a child in need of a heart valve replacement. The heart valve replacement may be an aortic valve, tricuspid valve or mitral valve.
In some embodiments, the tubular body of the replacement is electrospun fibers comprising both biodegradable fibers and biostable fibers. In some embodiments, the biodegradable fibers are polycapriolactone (PCL), polyglycerol sebacate (PGS) or a combination of PCL and PGS. Generally, the ratio of PGS:PCL is between about 1:1 to 4:1. For example, but not limitation, in one embodiment, the ratio of PGS:PCL is about 3:1. The biostable fibers can be, for example, poly carbonate urethane (PCU).
In some embodiments, the biodegradable and biostable polymers are in the form of a mixture, or can be in a solution. In one embodiment, the tubular body comprises about 50 weight % polycarbonate urethane, 25 weight % PGS and 25 weight % PCL. In another embodiment, the tubular body comprises about 50 weight % PCU, 37.5 weight % PGS and 12.5 weight % PCL.
The valve is disposed in the conduit of the tubular body and provides for a growth compatible valve. The valve can be formed from non-porous, biostable polymeric material that does not degrade over time. The valve may have at least one or two leaflets. In some embodiments, the valve includes two or more leaflets each having sufficient height to maintain the competency of the valve while the initial diameter of the tubular body increases over time to a final diameter. For example, the initial diameter may be 12 mm and the final diameter 24 mm. In this manner, the leaflets may each have a height greater than the diameter of the tubular body. The leaflets may each have sufficient height of coaptation or sufficient length of the free edge to maintain competency of the valve while the diameter of the tubular body increases over time.
The valve can be secured to the tubular body, and in particular at a biostable region of the tubular body to form an integral heart valve replacement structure. In one embodiment, the at least two leaflets are sintered to the inner wall of the tubular body to form a superior robust connection with the tubular body. In this regard, the replacement may be sutureless.
In another aspect, a method of fabricating a heart valve replacement device is provided. The method provides a valved tube having a valve fully biostable that will remain inert, a porous tube made of a mix of bioresorbable and biostable polymers that will be replaced by a autologous living and growing tissue after implantation over time, and a mechanically robust cohesion between the valve and the tube after degradation of part of the tube. In accordance with one embodiment, the method includes preparing a valve comprising a first biostable polymer on a mandrel, preparing an electrospinning mixture the first biostable polymer and biodegradable polymers, and electrospinning the electrospinning mixture of polymers onto the mandrel to form an interconnected porous tubular body, such that there is continuity between the first biostable polymers present in the valve and the tubular body. In this regard, the valve may be prepared on the mandrel by dip molding, 3D printing or other techniques. The valve is non-porous, while the tubular body is porous and formed from electrospun fibers. The porosity pattern of the tubular member permits the penetration of autologous living and growing tissue to penetrate the interstices in the porous tubular body, as well as replace degrading biodegradable polymer over time. Thus, the heart valve replacement is a growing vessel capable of growing in situ after implantation into a patient.
In yet another aspect, a method of replacing a heart valve in a host, comprising the steps of: inserting a distal end portion of a delivery sheath into a portion of a heart of a host, the delivery sheath having a heart valve replacement according to any one of embodiments described and claimed herein is disposed within a lumen of the delivery sheath. The heart valve replacement is moved distally out of the delivery sheath and positioning the heart valve replacement within the heart of the host. The method may be for the treatment of aortic stenosis, mitral valve stenosis, regurgitation, or tricuspid valve regurgitation in the host. The host may be a child, for example, a child under the age of eighteen years old.
In one aspect, a hybrid tissue-engineered heart valve replacement is provided that is particularly useful in pediatric applications, in that it is able to expand in size while the child grows, avoiding multiple reoperations. The replacement (or prosthesis) can be implanted surgically and is capable of growing with the child until the child reaches adulthood.
The heart valve replacement is a regenerative medicine-based device that includes a biohybrid (i.e., biostable and biodegradable polymer) tubular body and a growth-compatible polymeric valve. The heart valve replacement comprises a cylindrical tubular body and a valve component. The valve is made of a biostable polymer, and the tubular body is made of a blend or mixture of biostable polymer and biodegradable polymer. Thus, the tubular body has a porosity that increases as the biodegradable polymer degrades over time after implantation. The increase in porosity permits living tissue to replace the degrading polymer in the tubular body, thereby providing a replacement that grows over time, as the host grows. The host for example is a child under the age of eighteen years. As one of ordinary skill in the art would appreciate, all of the polymers utilized to manufacture the heart valve replacement may be biocompatible and in current use for clinical devices.
In some embodiments, the biodegradable polymer used as a component of the tubular body is combination of polyglycerol sebacate (PGS) and polycaprolactone (PCL). As these materials degrade, new living, autologous, tissue replaces the polymers. This neo-tissue formed within the tubular body encapsulates the remainder of the biostable polymer component of the tubular body. For example, but not limitation, the biostable polymer may be polycarbonate urethane (PCU). This remaining biostable polymeric component has plastic properties and can accommodate the growth of the tissue (expansion of the tube diameter) by exhibiting permanent deformation. Thus, the initial diameter of the tubular body in some embodiments is 12 mm and the final diameter of the tubular body is 24 mm.
The valve is fabricated from biostable polymer. In some embodiments, the biostable polymer, e.g., PCU, for both the tubular body and the valve is used. Using the same biostable polymer provides a structural continuity and good adhesion between the valve and the tubular body components. Thus, the biostable polymer maintains the structural continuity between the tubular body and the valve components. By using this configuration, the connection between the valve and the tubular body is mechanically robust.
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In one embodiment, the heart valve component comprises a tubular body including a combination of PCU, PGS and PCL and a valve comprising PCU. Referring to
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In some embodiments, the biostable and biodegradable polymers of the tubular body are electrospun fibers. It has been discovered that using electrospun fibers results in an interconnected porous network that provides a matrix that allows better replacement of degrading polymers with living tissue. Referring to
In another aspect, a fabrication process is provided to manufacture the heart valve replacement described and embodied herein. In this regard, a valved tube is created, which comprises (1) a fully biostable valve that remains inert after implantation, (2) a porous tubular member formed from a mixture of biodegradable and biostable polymers, in which sections of the tubular member are replaced by autologous living and growing tissue over time after implantation, and (3) a mechanically robust cohesion provides a securement between the valve and tube.
In one embodiment, a method of forming a heart valve replacement comprises preparing the valve using a mold, as shown in
Other processes may include, for example, making the porous tube by lyophilization techniques. Some advantages of lyophilization include the ease of fabrication of the tube and control of its thickness. Knitting or braiding can be used to fabricate the porous tube. In this regard, the biodegradable and biostable polymer combination, can be processed as fibers via melt-spinning. Then the fibers can be further processed into a knitted tubular mesh. The advantages of knitting or braiding techniques are that the tube can be isotropic/anisotropic, and that various suitable biostable and biodegradable may be employed since most polymer resins can be melted and extruded as fibers. 3D printing techniques may also be used to fabricate the tube. 3D printing allows precise control over the macroscale properties, such as but not limited to curvature and bifurcations, and the microscale features such as porosity and surface roughness. Additionally, salt leaching may be used to fabricate the tube. In this regard, salt crystals with different sizes and different concentrations can be mixed in the polymeric composition. After the polymer dries, the salt is then leached out of the polymer by dissolving it in water, leaving behind the porous tube structure. The method for fabricating the porous tube may include any combination of two or more of these different fabrication processes. The importance of the tubular body for the heart valve replacement is the porosity of the structure to allow living tissue to grow into the structure, while also having non-porous sections to maintain the integrity and strength of the tubular body and attachment and securement of the valve component that is maintained despite degradation of the biodegradable component of tubular body. Other techniques to fabricate the valve, for example, include dip molding, such as injection molding, and/or 3D printing techniques.
A mechanically robust cohesion between the valve and the tube that is maintained after degradation of the polymer forming the tube includes salt leaching to create porous tube walls that can fuse with the leaflets of the valve. The leaflet and the wall of the tube can be cast in one mold which allows the two polymer solutions to mix at the junction in between them. Both polymer solutions are soluble in a solvent, such as formaldehyde, and will therefore create a homogenous junction. Upon drying the polymers, the leaflet is fused to the wall of the tube, and the strength of the connection can be adjusted by increasing the contact area between the base of the leaflet and the wall. Other techniques for securing the valve to the wall of the tube include suturing, sintering, heat treatment, dip-coating the entire structure into a secondary hydrogel, and providing an outer layer of bioresorbable ring added to support the tube structure at the suture sights to maintain mechanical integrity. Referring to
In one embodiment, for example, dip-molding is used to make the heart valve replacement prosthesis. A monobloc fabrication method provides direct continuity between the biostable polymeric valve and the tube. It also can be used when it is desired to prevent the formation of an internal weak region by avoiding suturing and gluing. In some embodiments, the device is reinforced with a textile or electrospun layer to ensure additional strength for the valve-tube connection.
The replacement can be fabricated without sutures. Without sutures, the fabrication process is not human dependent, resulting in better reproducibility and lower costs of production. Further, the replacement can be manufactured with existing industrial fabrication techniques, which also provides better reproducibility. In addition, there are no suture holes, and therefore no hemostasis issues at the junction of tube/valve.
While the disclosure has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. The disclosure is not limited to the disclosed embodiments. Variations to the disclosed embodiments and/or implementations can be understood and effected by those skilled in the art in practicing the claimed disclosure, from a study of the drawings, the disclosure and the appended claims.
This application is continuation of PCT/US2020/067223, entitled “Biohybrid Heart Valve Replacement”, filed Dec. 28, 2020 which claims priority to U.S. Provisional Application No. 62/953,716 filed Dec. 26, 2019, entitled “Heart Valve Replacement” all of which are incorporated by reference in their entirety herein.
Number | Date | Country | |
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62953716 | Dec 2019 | US |
Number | Date | Country | |
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Parent | PCT/US2020/067223 | Dec 2020 | US |
Child | 17849565 | US |