This application claims priority to U.S. patent application Ser. No. 15/151,725 filed May 11, 2016, and hereby incorporates by reference the application in its entirety.
The present disclosure relates to the technical field of pellet stoves, and in particular to a pellet stove that uses biomass pellets as fuels.
Pellet stoves that use biomass pellets as fuels can have a large size and heavy weight, inconvenient for mobile use after installing, and are usually suitable for indoor use. In addition, they often have complex designs and high manufacturing cost, and may include many electrical components, such as an auger system and/or other feeding apparatuses to feed biomass pellets to a firebox, which may limit reliability and/or raise costs of use and/or maintenance.
For activities such as outdoor travelling, camping, hiking, leisure activities, in a low temperature, people often resort to relatively primitive means, such as a campfire or a fire pit with burning woods, for heating and warming.
Disclosed herein are aspects, features, elements, implementations, and embodiments of a stove that uses biomass pellets as fuels.
An aspect of the disclosed embodiments is a stove, using biomass pellets as fuels, that includes: a stove body that includes a firebox; at least one hopper; and at least one feed tube extending between the at least one hopper and the firebox; and at least one control lever laterally disposed on the at least one feed tube; wherein, fuels within the at least one hopper enter the firebox along the at least one feed tube under gravity when the at least one control lever is in a second position.
Another aspect of the disclosed embodiments is a stove, using biomass pellets as fuels, that includes: a stove body that includes a firebox; a first hopper disposed on a first side of the stove and a second hopper disposed on a second side of the stove; and a first feed tube extending between the first hopper and the firebox and a second feed tube extending between the second hopper and the firebox; and a first control lever laterally disposed on the first feed tube and a second control lever laterally disposed on the second feed tube; wherein, fuels within the first hopper enter the firebox along the first feed tube under gravity when the first control lever is in a second position and wherein fuels within the second hopper enter the firebox along the second feed tube under gravity when the second control lever is in the second position.
Variations in these and other aspects, features, elements, implementations, and embodiments of the methods, apparatus, procedures, and algorithms disclosed herein are described in further detail hereafter.
The disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawings. It is emphasized that, according to common practice, the various features of the drawings are not to-scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity:
The foregoing descriptions are merely preferred embodiments or implementations rather than limitations of the present disclosure. Various modifications and alterations can be made to the present disclosure for those skilled in the art. Any modification, equivalent substitution, improvement or the like made within the spirit and principle of the present disclosure shall fall into the protection scope of the present disclosure.
Pellet stoves that use biomass pellets as fuels can have a large size and heavy weight, inconvenient for mobile use after installing, and are usually suitable for indoor use. In addition, they often have complex designs and high manufacturing cost, and may include many electrical components, such as an auger system and/or other feeding apparatuses to feed biomass pellets to a firebox, which may limit reliability and/or raise costs of use and/or maintenance.
For activities such as outdoor travelling, camping, hiking, leisure activities, in a low temperature, people often resort to relatively primitive means, such as a campfire or a fire pit with burning woods, for heating and warming. Accordingly, a portable biomass pellet stove may be desirable.
The stove 100 may comprise a relatively simple structure and removes any mechanically and/or electrically controlled feeding system by feeding the firebox 2 using gravity of the biomass pellets. This may, for example, lowers use, operating, and/or maintenance the costs associated with the stove 100. In an embodiment of the stove 100 that includes two hoppers 3, storage capacity of fuels, such as biomass pellets, may be increased over similar embodiments including less hoppers 3. By including two hoppers 3, combustion time. In some embodiments, the hoppers 3 are installed symmetrically, relative to each other, such that, that the biomass pellets are fed into the firebox 2 from both sides evenly or substantially evenly, which may make the combustion more stable and/or balanced.
In some embodiments, the hoppers 3 are arranged and/or disposed at or near an upper portion of the stove body 1. Each hopper includes a gap between the stove body 1 and a respective hopper cover 12. Each of the hopper covers 12 is disposed at or near a top portion of a respective hopper 3. The gaps between the hoppers 3 and the stove body 1 may serve as an air insulation to avoid overheating of the hoppers 3, which effectively controls temperature of the fuels loaded and/or inserted into the hoppers 3. This may improve safety features of the stove 100 by preventing the hoppers 3 from overheating and becoming a potential burn hazard for users of the stove 100. Additionally, or alternatively, gaps between the hoppers 3 and the stove body 1 may provide a baking area 24 that provides means to bake, warm, keep warm, or a combination thereof, food above stove body 1. The hopper covers 12 may reduce an amount of air that can enter respective hoppers 3. By reducing the amount of air that can enter the hoppers 3, a potential for the biomass pellets loaded and/or inserted in each of the hoppers 3 may be reduced and/or eliminated.
Each of the feed tubes 4 may include an upright tube 4.1 and a slant tube 4.2 as is generally illustrated in
On each side of the stove body 1, a casing 26 may be fixedly secured to a portion of the stove body 1. Each upright tube 4.1 is disposed within a respective casing 26. An interlayer I 13 is arranged and/or disposed between the casing 26 and the stove body 1. The interlayer I 13 connects to ambient air with a vent I 15. An interlayer II 14 is arranged and/or disposed between the casing 26 and the upright tube 4.1. The interlayer II 14 connects to ambient air with a vent II 16. By setting up the interlayer I 13 and the interlayer II 14, based on air insulation, the fuels within in the upright tube 4.1 can avoid contact with the stove body 1 in a long time and a close distance, which prevents the fuels inside the upright tube 4.1 from overheating and/or combusting.
The firebox 2 may be coupled with an air intake pipe 18, inside which the fourth end portion of the slant tube 4.2 can be disposed. The vent III 17 can be arranged and/or disposed on an outside surface of the casing 26, with which the air intake pipe 18 connects to ambient air. The fourth end portion of the slant tube 4.2 can be arranged as enclosed within the air intake pipe 18, pointing in a direction along incoming air (an inward wind), therefore simultaneously raises combustion efficiency and unblocks the fuel feeding.
A cross section of the firebox 2 comprises a circular shape, which can permit fire within the firebox 2 to spiral easily, therefore the fuels can burn more thoroughly and the combustion efficiency can be improved.
The stove body 1 includes an exhaust 27 that connects to a chimney 20. In some embodiments, the connection between chimney 20 and exhaust 27 is fixed and/or detachable. A length of the chimney 20 is adjustable, which includes disposed at an upper portion a vent IV 21 that fits in a spark arrestor, and includes disposed at a top a dish-shaped chimney cap (heat reflector) 22. Due to chimney effects generated by the chimney 20, the chimney 20 can provide a natural draft that creates a pressure difference between the firebox 2 and ambient air around the stove 100, which supports combustion by the incoming air. The vent IV 21 disposed at the upper portion of chimney 20 can dissipate heat, and the spark arrestor fitted therein can prevent emissions of sparks. The chimney cap (heat reflector) 22 can comprise a dish shape and/or have profile similar to a profile of a dish, curving downwards, which converges uprising heat from the firebox 2. Heated air is then conducted and/or directed to a lower position, by which the heated air can diffuse around areas surrounding the stove body 1 below the chimney cap (heat reflector) 22 to improve warming effect. Additionally, or alternatively, the chimney cap (head reflector) 22 can provide aesthetic benefits.
The firebox 2 may include a grate 5. The grate 5 is disposed within the firebox 2, in which grate 5 is disposed lower than the connection between the feed tubes 4 and the firebox 2. With such an embodiment, the fuels above the grate 5 can burn into ashes that can later fall under the grate 5, by which the height of the fuels above the grate 5 can be lowered, further causing the fuels within the hoppers 3 to drop, under gravity, onto the grate 5 via the feed tubes 4, thus providing automatic control of feeding the fuels from the hoppers 3 into the firebox 2. The stove body 1 includes a grate support ring 6 disposed within the stove body 1, upon which the grate 5 can be placed.
In some embodiments, the firebox 2 can include a grate 5′, as is generally illustrated in
In some embodiments, at least one of the side walls 30 includes a profile that is wide than a corresponding profile of another side wall 30. For example, the at least one side wall 30 may be twice as wide as the other side walls 30. The at least one side wall 30 includes a plurality of apertures 31 disposed along a length of the at least one side wall 30. The apertures 31 may be disposed evenly or unevenly along the length of the at least one side wall 30.
The at least one side wall 30 includes a plurality of holes disposed along a side of the at least one side wall 30 opposite the apertures 31. For example, the apertures 31 are disposed along a top of the at least one side wall 30 and the holes are disposed along a bottom of the at least one side wall 30. The holes may be evenly or unevenly distributed along the at least one side wall 30. In some embodiments, the apertures 31 substantially align with a corresponding hole on the at least one side wall 30. The apertures 31 and the holes may provide an increased air flow around the grate 5′, increase ventilation, increase wind-ducting effect, increase fuel combustion, or a combination thereof, which may improve aerodynamic features of the grate 5′ Additionally, or alternatively, because the grate 5′ increases ventilation in and around the grate 5′, an accumulation of ashes above the grate 5′ is reduced, which can promote air flowing freely for a relatively longer period of time without external interference which may greatly extend the burning time of fuels within the firebox 2.
In some embodiments, the grate 5′ includes a plate 32 and a shaker 33. The plate 32 is disposed on an upper portion of the grate 5′ above the shaker 33. As is generally illustrated in
An ash tray 8 is arranged under the grate 5 and/or grate 5′. Ashes resulted from combustion of the fuels can fall from the grate 5 and/or grate 5′ onto the ash tray 8. A grate lever 7 can be fixedly joined to the grate 5 and/or grate 5′. In some embodiments, the grate lever 7 can penetrate and extend outside the stove body 1. In some embodiments, by shaking the grate lever 7, the fire can be controlled, and the ashes can fall below the grate 5 into the ash tray 8.
In some embodiments, the grate lever 7 is fixedly joined to the grate 5′. The grate lever 7 can be actuated away from the firebox 2 (e.g., pulled out away from the firebox 2) and actuated toward the firebox 2 (e.g. pushed in toward the firebox 2). When the grate lever 7 is actuated toward the firebox 2, the shaker 33 is actuated to a first position. When the shaker 33 is in the first position, the holes 35 are in a first position relative to the holes 34. The holes 34 and the holes 35 define a through bore pass through the plate 32 and the shaker 33. When the shaker 33 is in the second position, the holes 35 are in a second position relative to the holes 34. The through bore defined by the holes 34 and the holes 35 may increase or decrease in size as the shaker 33 is actuated from the first position to the second position. In some embodiments, actuating the grate lever 7 from the first position to the second position may cause ashes to pass through the through bore defined by the holes 34 and the holes 35 into the ash tray 8. By actuating the grate lever 7 repeatedly, the period of time it takes for ashes to fall into the ash tray 8 may be decreased. Additionally, or alternatively, ventilation and/or air flow through the grate 5′ may be increased as a result of the ashes falling into the ash tray 8.
On a front portion of stove body 1, a viewport 11 is disposed. The viewport 11 can comprise any suitable material, include heat-resisting glass. The front portion of the stove body 1 can include a vent V 23. In some embodiments, the viewport 11 and the vent V 23 can be disposed on and/or in a stove body door 10. The fire within the firebox 2 can be conveniently watched through the viewport 11. The vent V 23, as arranged, can make the burning fire spiral, and provide convenient means for using a tool to poke the ashes, making them fall from the grate 5 onto the ash tray 8. At a bottom portion of the stove body 1, legs 19 with adjustable height are installed, which can be conveniently adjusted to set a height for the stove body 1.
A vent VI 25 can be arranged at the fourth end portion of the slant tube 4.2, which can facilitate the fuels to fall into the firebox 2 from the slant tube 4.2.
In some embodiments, for at least one of hoppers 3, the stove 100 disclosed herein can further include a control lever 28 for controlling the feeding of the pellet fuels, such as wood pellets, biomass pellets, other suitable fuels, or a combination thereof. As is generally illustrated in
In some embodiments, the length of the shaft of the control lever 28 may be arranged so that the handle can be entirely enclosed within the hopper 3 and the hopper cover 12 when the control lever 28 is inserted into the gap between the hopper 3 and the stove body 1. The shaft of control lever 28 penetrates a ring 29 fixed on the stove body 1, through which the shaft can freely move up and down. The fork is so disposed that, when the shaft moves up and down, the fork can move respectively out of and into an intersection portion of a respective feed tube 4 along a transverse direction of the feed tube 4, in which the intersection can define holes or channels corresponding to the plurality of tines of the fork to move through. In some embodiments, the intersection portion can be around the joint of the upright tube 4.1 and the slant tube 4.2. In some implementations, the intersection portion can be a downstream position with respect to the joint. When the control lever 28 is fully pushed down by using the handle, the fork moves into the feed tube 4 and fully blocks the feed tube 4, such as acting as a gate, preventing the fuels from entering the stove body 1, by which the fire inside the firebox 2 can burn out in a relatively short time due to lack of supplemental fuels.
As is generally illustrated in
In some embodiments, a control lever 40 includes a handle portion 41. The handle portion 41 may include a profile corresponding to a profile of a respective feed tube 4, or may include any suitable profile and/or shape. The handle portion 41 provides a means for lifting and/or moving the stove 100. For example, when a control lever 40 is in the first position, a respective handle portion 41 may extend away from a respective feed tubes 4. The handle portion 41 extends beyond a respective hopper 3 when the control lever 40 is in the first position.
The handle portion 41 may be gripped by a user of the stove 100. The user may lift and/or move the stove 100 while gripping the handle portion 41. When a control lever 40 is in the second position, a respective handle portion 41 is pushed in toward the stove body 1, such that, the handle portion 41 does not extend beyond a respective hopper 3. In some embodiments, the handle portion 41 may be hidden when the control lever 40 is in the second position.
Each of the control levers 40 includes a shutoff gate or fork 42. A fork 42 includes a plurality of tines that extends from a first side 43 of a respective control lever 40 toward a respective handle portion 41. The first side 43 is disposed opposite the handle portion 41. The tines may be disposed on the first side 43, such that, fuels, such as biomass pellets, are restricted and/or prohibited from passing beyond the fork 42 into a respective feed tube 4.
For example, a fork 42 is disposed, such that, the fork 42 can move respectively out of and into an intersection portion of a respective feed tube 4 along a lateral direction of the feed tube 4, in which the intersection can define holes or channels corresponding to the plurality of tines of the fork 42 to move through. In some embodiments, the intersection portion can be through a portion of a respective feed tube 4 disposed between a respective hopper 3 and the baking area 24. When the control lever 28 is the first position, the fork 42 moves into the feed tube 4 and blocks or substantially blocks the feed tube 4, such as acting as a gate, preventing the fuels, such as biomass pellets, from entering the firebox 2, by which the fire inside the firebox 2 can burn out in a relatively short time due to lack of supplemental fuels.
Conversely, when a control lever 40 is in the second position, a respective fork 42 is pushed in toward the stove body 1, such that, the plurality of tines does not extend into a respective feed tube 4, thereby allowing fuels, such as biomass pellets, within a respective hopper 3 to pass into a respective feed tube 4 into the firebox 2. In some embodiments, the control lever 40 may be selectively positioned in any suitable position between the first and second position. The plurality of tines of a respective fork 42 of a control lever 40 in a position between the first and second positions may partially extend into the respective feed tube 4, thereby partially blocking fuels, such as biomass pellets, from passing into the feed tube 4 and the firebox 2.
In some embodiments, each control lever 40 includes a stop 44 disposed at or near the first side 43. The stop 44 prevents a respective fork 42 from extending beyond a respective feed tube 4 when a respective control lever 40 is actuated into the first position. Additionally, or alternatively, a respective handle portion 41 may be secured to the control lever 40 via the stop 44. For example, end portions 45 of a handle portion 41 may be welded to the stop 44, screwed to the stop 44, connected to the stop 44 using other suitable techniques, or a combination thereof. In some embodiments, the control lever 40 comprises a unitary member that includes a handle portion 41, a fork 42, and a stop 44. In some embodiments, a control lever 40 may be secured to a respective feed tube 4 by one or more brackets 46. The brackets 46 include a cylindrical profile and may be secured to the feed tube 4 using a suitable technique, such as welding. The brackets 46 are configured such that the control lever 40 can freely move between the first and second positions.
In some embodiments, stove 100′ includes one or more secondary combustion air inlets 47. As is generally illustrated in
Each of the secondary combustion air inlets 47 promote a secondary combustion of fuels within the firebox 2. For example, when fuels, such as biomass pellets, within the firebox 2 are ignited or combusted, some of the fuels may not properly combust or may inefficiently combust due to a lack of oxygen. Inefficiently combusted fuels may result in carbon particles rising up through the firebox 2. The secondary combustion air inlets 47 provide additional oxygen and/or air flow into the firebox 2 thereby promoting a secondary combustion of the carbon particles. The carbon particles are then consumed by the combustion which may result in little or no smoke exiting the firebox 2.
In some embodiments, the air intake damper 50 is secured to the bottom surface 52 such that the air intake damper 50 covers the air intake 54. The air intake damper 50 may be secured to the bottom surface 52 using any suitable technique. In some embodiments, the air intake damper 50 is rotatably secured to the bottom surface 52 at or near a center of the air intake 54. For example, the air intake damper 50 may be screwed, riveted, or otherwise secured to the center of the air intake 54. The air intake damper 50 is rotatably adjustable about the center of the air intake 54. For example, the air intake damper 50 may be riveted to the air intake 54. The air intake damper 50 may rotate about the rivet securing the air intake damper 50 to the air intake 54.
In some embodiments, the air intake damper 50 includes a plurality of air control apertures 57, as is generally illustrated in
When the air intake damper 50 is rotated to a second position, each of the air control apertures 57 overlaps or substantially overlaps a corresponding air intake aperture 56. This may increase flame size associated with the fire within the firebox 2 (e.g., as a result of an increase in oxygen within the firebox 2). When the air intake damper 50 is rotated to a position between the first and second positions, each of the air control apertures 57 partially overlaps a corresponding air intake aperture 56. The fire within the firebox 2 may be increased or reduced in response to the air intake damper 50 between rotated to a position between the first and second position (e.g., as the air intake damper 50 is rotated closer to the first position, the fire within the firebox 2 will be reduced, when the air intake damper 50 is rotated closer to the second position, the fire within the firebox 2 will be increased).
In some embodiments, the air intake damper 50 includes an air adjustment rod or control arm 58. The control arm 58 extends in a lateral direction away from the stove body 1. The control arm 58 includes a handle 59 and a connecting portion 60. The connecting portion 60 is disposed at a first end of the control arm 58 and may be connected to a portion of the air intake damper 50 using conventional techniques. For example, the connecting portion 60 may be welding to a surface of the air intake damper 50. The handle 59 is disposed at a second end opposite the connecting portion 60 and may comprise a flat profile disposed at a first end of the control arm 58. The handle 59 may comprise any suitable shape and/or profile other than those described herein. A user may grip the handle 59 and selectively rotate the air intake damper 50, as described above.
The second portion 78 is dosed distally with respect to the base 72 and includes a plurality of threads. The plurality of threads is adapted to secure the foot 70 to the bottom surface 52. In some embodiments, the foot 70 includes a securing aperture 80. The securing aperture 80 may be disposed on the base 72. The securing aperture 80 may be adapted to receive a securing mechanism, such as a stake, post, or other suitable mechanism for securing the foot 70 to a surface below the stove 100′. For example, each of the feet 70 (as is generally illustrated in
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated as incorporated by reference and were set forth in its entirety herein.
As used herein, the terminology “or” is intended to mean an inclusive “or” rather than an exclusive “or”. That is, unless specified otherwise, or clear from context, “X includes A or B” is intended to indicate any of the natural inclusive permutations. That is, if X includes A; X includes B; or X includes both A and B, then “X includes A or B” is satisfied under any of the foregoing instances. In addition, the articles “a” and “an” as used in this application and the appended claims should generally be construed to mean “one or more” unless specified otherwise or clear from context to be directed to a singular form.
Further, for simplicity of explanation, although the figures and descriptions herein may include sequences or series of steps or stages, elements of the methods disclosed herein may occur in various orders or concurrently. Additionally, elements of the methods disclosed herein may occur with other elements not explicitly presented and described herein. Furthermore, not all elements of the methods described herein may be required to implement a method in accordance with this disclosure. Although aspects, features, and elements are described herein in particular combinations, each aspect, feature, or element may be used independently or in various combinations with or without other aspects, features, and elements.
While the disclosure has been described in connection with certain embodiments, it is to be understood that the disclosure is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
Number | Date | Country | |
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Parent | 15151725 | May 2016 | US |
Child | 15465274 | US |