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The present invention generally relates to biomimetic fabric technology. More specifically the present invention relates to a biomimetic thermal regulating fabric with colorimetric multi-sensing function.
There is a significant temperature discrepancy between indoor and outdoor areas nowadays. A fabric that can adapt to different environments not only improves the quality of life, but also reduces the energy consumption to regulate indoor temperature. In the nature, different species have their own adaptation system to temperature.
Presently, there are three primary methods to accomplish the passive thermal regulation effect on a fabric: flapper opening, micro-pore opening, and directional shrinkage fabric.
In “flapper opening” approaches, the flappers on the clothing were made of moisture or water-sensitive materials, which will bend away from the body when they absorb perspiration, increasing airflow and radiation transmission. For instance, flapper opening effect of a garment was created by utilizing the property of commercial Nafion polymer film that has both hydrophobic backbone and hydrophilic side chains. Researchers have also suggested the use of various types of artificial muscle yarn including alginate and wool yarn to realize the flapper opening effect. Meanwhile, the flapper opening function has been demonstrated using the hygroscopic behavior of genetically tractable microbial cells. However, this approach has its critical drawback that the flapper opening motion can be seriously affected by an outerwear. When the flapper is covered by an external object, it is not possible to open it, which severely limits its effectiveness (see
In “micro-pore opening” approaches, when the fabric is stimulated by moisture or water, the micro-pore can enlarge and become more thermal radiation permeable, resulting in the thermal regulation effect. For instance, an infrared-adaptive textile composed of polymer fibers coated with carbon nanotubes is constructed. The yarn thickness is altered in response to heat and humidity, which enlarge the size of the pores. More than that, the possibility of shape memory effect of wool yarn has been explored to fabricate the thermal regulating fabric. The wool yarn reduces its thickness when getting wet, causing the opening of micro-pores. On the other hand, the reduction of yarn thickness generally results in an increase in yarn length because of the twisted structure of yarn. Despite the fabric's micropores being expanded, the fabric has a larger fabric dimension. The increased fabric dimension may result in undesirable additional skin coverage, which would conflict with the fabric's capacity to regulate body temperature (see
Different types of directional shrinkage fabrics are developed to obtain the adaptive permeability effect. For instance, a torsional silk yarn is developed to achieve the directional shrinkage effect of fabric. The concept of reducing sleeves length after absorbing moisture to reduce skin coverage is demonstrated in their studies. In addition, a sweat induced wool fabric which the sleeve can be rolled is developed. Nevertheless, once the fabric is shrunken or rolled, the density of the fabric increases in their demonstration and result in reduced both air and radiation permeability of fabric (see
It is one objective of the present invention to provide a excellent scalable, biocompatible and durable fabric that can adapt to different environments. Inspired by army ant bivouacs, a biomimetic thermal regulating fabric (BTRF) is developed with unique knitting structure, which can response to perspiration promptly, absorb sweat rapidly and then transform its architecture to improve radiation transmission and air exchange. By integrating with colorimetric sensors, the provided intelligent BTRF is also capable of simultaneous and efficient monitoring of several critical condition changes (e.g., temperature, ultraviolet (UV) radiation, and pH), which is highly advantageous for applications in athletic wear, outdoor wear, and medical textiles.
In accordance with a first aspect of the present invention, the BTRF comprises: a plurality of yarns formed of textile fibres having a water-actuated crimp behaviour; and wherein the plurality of yarns is knitted by means of transfer stitch to form an unsymmetrical fabric structure which has a positive water-actuated expansion rate along a first axis and a negative water-actuated expansion rate along a second axis orthogonal to the first axis.
In one embodiment of the first aspect of the present invention, the textile fibres are wool fibres with surfaces containing one or more hydrophilic functional groups.
In one embodiment of the first aspect of the present invention, the BTRF further comprises one or more colorimetric fabric sensors configured to generate colours in response to one or more ambient environmental conditions or user physiological conditions respectively.
In one embodiment of the first aspect of the present invention, the one or more colorimetric fabric sensors include a pH level sensor configured to detect a pH level in a range of pH4 to pH7.
In one embodiment of the first aspect of the present invention, the one or more colorimetric fabric sensors include a UV radiation sensor configured to detect a UV radiation intensity in a range of 10 to 5000 μW/cm2.
In one embodiment of the first aspect of the present invention, the one or more colorimetric fabric sensors include a temperature sensor configured to detect a temperature in a range of 34° C. to 40° C.
In accordance with a second aspect of the present invention, a method for constructing a BTRF is provided. The method comprises: preparing a plurality of yarns formed of textile fibres having a water-actuated crimp behaviour; and knitting the plurality of yarns by means of transfer stitch to form an unsymmetrical fabric structure which has a positive water-actuated expansion rate along a first axis and a negative water-actuated expansion rate along a second axis orthogonal to the first axis.
In one embodiment of the second aspect of the present invention, the textile fibres are wool fibres and the method further comprises processing the fabric structure with plasma treatment to form one or more hydrophilic functional groups on surfaces of the fabric structure.
In one embodiment of the second aspect of the present invention, the method further comprises screen-printing or dying one or more colorimetric fabric sensors on the fabric structure to generate colours in response to one or more ambient environmental conditions or user physiological conditions respectively.
In one embodiment of the second aspect of the present invention, the one or more colorimetric fabric sensors include a sweat pH level sensor configured to detect a sweat pH level in a range of pH4 to pH7.
In one embodiment of the second aspect of the present invention, the one or more colorimetric fabric sensors include a UV radiation sensor configured to detect a UV radiation intensity in a range of 10 to 5000 μW/cm2.
In one embodiment of the second aspect of the present invention, the one or more colorimetric fabric sensors include a temperature sensor configured to detect a temperature in a range of 34° C. to 40° C.
In accordance with a third aspect of the present invention, a garment made of a BTRF is provided.
In one embodiment of the third aspect of the present invention, the garment comprises a pair of sleeves each sleeve being knitted with the biomimetic thermal regulating fabric to achieve an unsymmetrical fabric structure which has a negative water-actuated expansion rate along an arm axis and a positive water-actuated expansion rate along another axis orthogonal to the arm axis.
In one embodiment of the third aspect of the present invention, the garment comprises a pair of pants, each pant being knitted with the biomimetic thermal regulating fabric to achieve an unsymmetrical fabric structure which has a negative water-actuated expansion rate along a leg axis and a positive water-actuated expansion rate along another axis orthogonal to the leg axis.
The provided BTRF has excellent scalability, biocompatibility, and great dynamic durability, therefore commences a promising direction on the development of next-generation smart textiles for personal thermal management and health monitoring, while stratifying the growing demand for energy saving.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
Embodiments of the invention are described in more details hereinafter with reference to the drawings, in which:
In the following description, details of the present invention are set forth as preferred embodiments. It will be apparent to those skilled in the art that modifications, including additions and/or substitutions may be made without departing from the scope and spirit of the invention. Specific details may be omitted so as not to obscure the invention; however, the disclosure is written to enable one skilled in the art to practice the teachings herein without undue experimentation.
In accordance with various aspects of the present invention, a biomimetic thermal regulating fabric (BTRF), which is inspired by the thermal regulation system of the army ant bivouacs (nest), is provided.
As shown in
In some embodiments, the BTRF may further comprise one or more colorimetric fabric sensors configured to generate colours in response to one or more ambient environmental conditions or user physiological conditions respectively.
In some embodiments, the colorimetric fabric sensors may include a reversible colorimetric fabric pH level sensor configured to detect a sweat pH level of in a range of pH4 to pH7. For example, referring to
The colorimetric fabric sensors may further include a reversible colorimetric fabric temperature sensor configured to detect a temperature in a range of 34° C. to 40° C. For example, referring to
The colorimetric fabric sensors may further include a reversible colorimetric fabric UV radiation sensor configured to detect a UV radiation intensity in a range of 10 to 5000 μW/cm2. For example, referring to
Abnormal change of sweat pH can be an indication of body dehydration or muscle fatigue and alert the wearer to potential issues. Apart from that, the UV radiation intensity (up to 5000 μW/cm2) and temperature (34-40° C.) colorimetric sensors reflect the environment status and prevent over exposure of UV radiation and heat stroke. With the reversible colorimetric sensors, the BTRF can have enhanced capabilities for being used as sportwear or outdoor garment, that respond to ultraviolet (UV) radiation, sweat pH level, and temperature. The color of the fabric can inform the wearer of the environment, helping them avoid prolonged UV radiation exposure, muscle exhaustion, and dehydration.
In some embodiments, a smart phone application may be developed, on basis of artificial intelligent (AI) technology, to cooperate with the BTRF to quantitatively analyze the color change of colorimetric sensors and provide a numerical data of the colorimetric sensors. The smart phone application may be further configured to warn the wearers promptly or provide feedback and suggestion to the wearers.
Step S101: preparing a plurality of yarns formed of textile fibres having a water-actuated crimp behaviour, for example, the textile fibres may be wool fibres with surfaces containing one or more hydrophilic functional groups; and
Step S102: knitting the plurality of yarns by means of transfer stitch to form an unsymmetrical fabric structure which has a positive water-actuated expansion rate along a first axis and a negative water-actuated expansion rate along a second axis orthogonal to the first axis;
Step S103: processing the fabric structure with plasma treatment to form one or more hydrophilic functional groups on surfaces of the fabric structure; and
Step S104: screen-printing or dying one or more colorimetric fabric sensors on the fabric structure to generate colours in response to one or more ambient environmental conditions or user physiological conditions respectively.
The present invention has exploited the flexibility of knitting structure to achieve an ideal directional shrinkage and expansion of fabric actuated by water. In one implementation of the present invention, sleeves or pants of a cloth may be knitted with transfer stitch with the BTRF to achieve an unsymmetrical fabric structure which has a negative water-actuated expansion rate along the arm/leg axis and a positive water-actuated expansion rate along another axis orthogonal to the arm/leg axis. When a user wearing such a cloth is sweating, perspiration is absorbed, the lengths of the sleeves/pants are shortened, and the width of the sleeves/pants are increased, reducing the amount of cloth covering the skin and promote heat loss through convection and radiation.
The fabric dimension was stable during the cyclic dry and wet testing (as shown in
The surface topology changes of wool fiber after the plasma treatment can also be observed. An increased roughness was brought on by the high-energy electrons bombardment, which increases the contact surface area between the fiber and water. Also, the sharp edges of the scale cells were smoothed out in order to reduce the possibility of fabric shrinkage following washing.
The findings clearly showed that the reactive species in the plasma oxidized the major functional groups in wool fiber to form hydrophilic groups and increased the surface roughness of the fiber, both of which significantly increased the absorbency of the fiber. After 540 seconds of plasma treatment, the water drop can be absorbed in 0.5 seconds even after the laundering test, which are excellent for the actuation of BTRF. Although through longer plasma treatments can further increase the water absorption of wool fiber, the cost of production goes up since the energy consumption for plasma generation is high.
As a proof-of-concept demonstration, three kinds of colorimetric sensors into the provided BTRF are incorporated to monitor the pH, UV, and temperature change to provide a facile way to illustrate both body and environmental signals by color change in a real-time manner.
The pH sensor with a range of pH4 to pH7 can detect the sweat pH value. The normal sweat pH level of human beings is around 6.3. Abnormal change of sweat pH can be an indication of body dehydration or muscle fatigue and alert the wearer to potential issues. Apart from that, the UV radiation intensity (up to 5000 μW/cm2) and temperature (34° C. to 40° C.) colorimetric sensors reflect the environment status and prevent over exposure of UV radiation and heat stroke. Notably, these sensors do not require any power supply and are therefore compatible with the BTRF system.
For the pH sensing sample, the color of sample changed from yellow to violet (from pH4 to pH7). The reflectance peak drops from a wavelength of around 500 to 650 nm when pH increases from 4 to 6.5. When the pH level reaches to 7, the reflectance band from 500 to 700 nm is completely flatten, demonstrating the disappearance of yellowness of the sample.
For the UV sensing, the intelligent BTRF is capable to detect the UV radiation intensity from around 10 to 5000 μW/cm2 by transforming its color from light pink to dark magenta. The reflectance curve is broadly shifted down and become flatten gradually from a wavelength of 400 to 650 nm when the UV radiation intensity increases.
The temperature sensing sample transforms its color from bright red to lemon yellow from 34° C. to 40° C. When the temperature increases, the reflectance band is shifted down gradually from a wavelength 400 to 600 nm.
In order to confirm the durability of the fabric, the AATCC 61 test standard are conducted to simulate the effect of 5 times home laundry. The spectral reflectance curves (
To thoroughly assess the ability of the BTRF to regulate body temperature, a wear trial was carried out. As shown in
A healthy male subject was recruited and instructed to run on the treadmill while wearing the T-shirt in a conditioned room (at 20° C. and 60% RH). To monitor the skin temperature during the experiment, wireless temperature sensors were affixed to the center of the deltoid muscles on both sides of the shoulders of the subject.
After the wear trial, sweat pH data (
Apart from the micro-pores opening effect, the directional shrinkage and expansion effect is demonstrated in
Taken together, inspired by the thermal regulating system of army ant bivouac, the present invention not only rationally combines both water actuated micro-pores opening and overall dimensional change effects together to maximize the fabric's passive temperature regulation capabilities, but it also provides colorimetric assessments of environmental and biological signals which further elevating its applicability and practicability.
As an outdoor or sport wear fabric, there is a high possibility for the fabric to be touched with skin or even an open wound. Thus, good biocompatibility without skin irritation is highly desirable. The cytotoxicity of the BTRF was evaluated by in vitro study using NIH/3T3 cells as the model cell. As demonstrated in live/dead staining images of a spindle cell morphology (
The foregoing description of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations will be apparent to the practitioner skilled in the art.
The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications that are suited to the particular use contemplated.
The present application claims priority from the U.S. Provisional Patent Application No. 63/580,990 filed on Sep. 6, 2023, and the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63580990 | Sep 2023 | US |