Aspects of the disclosure are related to power supplies and, in particular, to power supply gate drivers.
A power supply typically converts an incoming voltage into a different, output voltage. For example, an alternating current (AC) input voltage may be converted to a direct current (DC) voltage for use by electronic equipment. In another example, a first DC input voltage may be converted to a different DC voltage for use by the electronic equipment.
Power supply topologies can include driving a high-side or floating semiconductor switch. These topologies include, for example, a buck converter, an LLC converter, a half-bridge converter, a full-bridge converter, a totem-pole boost converter, etcetera. Known solutions to driving the high-side semiconductor switch include using a bootstrap gate driver circuit, an isolated gate driver circuit, or different variations of transformer gate driver circuits. Such solutions can have a reduced duty cycle range of the semiconductor switch and can affect implementation costs.
In accordance with one aspect, a gate driver circuit comprises a gate-driver assembly, a transformer, first and second circuit voltage outputs, first and second switching devices, and a controller. The gate-driver assembly comprises a first voltage input and a first voltage output configured to provide a first output voltage based on a first input voltage supplied to the first voltage input. The gate-driver assembly also comprises a second voltage input and a second voltage output configured to provide a second output voltage based on a second input voltage supplied to the second voltage input. The transformer comprises a primary winding coupled to the first voltage output and to the second voltage output and comprises a secondary winding. The first switching device is coupled to the secondary winding and coupled to the first circuit voltage output, and the second switching device is coupled to the secondary winding and coupled to the second circuit voltage output. The controller is configured to cause the first circuit voltage output to supply a positive output voltage with respect to an output voltage supplied by the second circuit voltage output by supplying a higher first input voltage to the first voltage input than a second input voltage supplied to the second voltage input. The controller is also configured to cause the first circuit voltage output to supply a negative output voltage with respect to the output voltage supplied by the second circuit voltage output by supplying a higher second input voltage to the second voltage input than the first input voltage supplied to the first voltage input.
In accordance with another aspect, a power supply circuit comprises a high-side switching device and a high-side gate driver having a voltage output. The high-side gate driver comprises a gate-driver assembly comprising a pair of voltage inputs and a pair of voltage outputs, a transformer having a primary winding and a secondary winding, and a pair of switching devices coupled to the secondary winding and to the voltage output. A controller is configured to control the high-side switching device into an on state by causing the gate-driver assembly to supply a current from a first output of the pair of voltage outputs to a second output of the pair of voltage outputs through the primary winding. The controller is also configured to control the high-side switching device into an off state by causing the gate-driver assembly to supply the current from the second output to the first output through the primary winding.
In accordance with another aspect, a method comprises applying a first voltage to a first input of a gate-driver assembly and applying a second voltage to a second input of the gate-driver assembly, the first voltage higher than the second voltage. In response to the application of the first and second voltages, the method comprises causing a positive current to flow through a primary winding of a transformer from a first output of the gate-driver assembly to a second output of the gate-driver assembly. In response to the positive current flowing through the primary winding, the method comprises causing a positive inductive current to flow through a secondary winding of the transformer. In response to the positive inductive current flowing through the secondary winding, the method comprises causing a pair of switches coupled to the secondary winding to provide a positive output voltage to a switching device, the switching device configured to turn on in response to the positive output voltage.
The drawings illustrate embodiments presently contemplated for carrying out embodiments of the present disclosure.
In the drawings:
While the present disclosure is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure. Note that corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Examples of the present disclosure will now be described more fully with reference to the accompanying drawings. The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention which may be embodied in other specific structures. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
Known techniques for driving the high-side switch 102 on and off include: 1) level shifting the PWM signal and using a bootstrap circuit to create a floating supply voltage that powers the high-side gate driver, 2) using an isolated gate driver circuit that is powered by an isolated direct current (DC) supply, or 3) using different types of transformer gate drive circuits. These known techniques have different trade-offs when it comes to circuit cost, circuit footprint, circuit power dissipation, wide duty-cycle operation, and current sourcing and sinking capability. In addition, trade-offs exist regarding dv/dt and di/dt noise immunity.
The dual gate-driver assembly 202 has a first voltage input 216 configured to receive a first input voltage, and a first voltage output 218 is configured to supply a first output voltage signal in response to receiving the first input voltage. For example, a high input voltage signal received on the first voltage input 216 results in a high output voltage signal transmitted by the first voltage output 218. In addition, a second voltage input 220 and a second voltage output 222 are also included for supplying a second output voltage signal on the second voltage output 222 in response to receiving a high input voltage signal on the second voltage input 220.
In the gate driver circuit 200, a resistor 224 and a primary winding 226 of a transformer 228 are coupled in series between the first voltage output 218 and the second voltage output 222. The resistor 224 is configured to limit current flow between the outputs 218, 222 and thus in the primary side of the transformer 228, which in turn limits current flow in the secondary side of the transformer 228. In this manner, resistor 224 limits current flowing out of the gate driver circuit 200 and into a transistor gate (e.g., a gate of high-side switch 102 of
At the expiration of the rising-edge delay 406, the DPWM signal 404 (e.g., vpwmB) applies a voltage similar to the voltage supplied by the DPWM signal 402 (e.g., Vdd), which reduces or eliminates the current flow between the first voltage output 218 to second voltage output 222 such that the primary and secondary voltages return to a minimal value such as 0 V. That is, the DPWM signal 404 applies a voltage substantially similar to the voltage supplied by the DPWM signal 402. As used herein, the voltages supplied by DPWM signals 402 and 404 are substantially similar when no current flows from one voltage output 218 to the other voltage output 222 or vice versa or when any current flowing therebetween fails to cause either of the transistors 232, 234 to turn on. With the loss of the secondary voltage value, the second transistor 234 is turned off. Since the first transistor 232 is off and since reverse current flow from the output terminal 252 to the first transistor 232 is prevented by the body diode 256, the voltage across the output terminals 252, 254 and thus the gate charge applied to the high-side switch 102 is halted and held, keeping the high-side switch 102 in a conducting, on state.
The high-side switch 102 is turned off during the falling-edge delay 408 in which the current flow through the primary winding 226 of the transformer 228 is reversed as compared with the current flow during the rising-edge delay 406. To reverse the current (as illustrated in
The DPWM signals 402 described herein may be generated and provided by the PWM generator 114 illustrated in
The variable pulse width for controlling the duty cycle can be implemented using variable edge-delay timing on the vpwmA and vpwmB PWM signals. As illustrated in
Holding time T 422 constant, the duty cycle of the gate-source voltage 418 increases or decreases with a respective increase or decrease of the length of the turn-on pulse delay 424 (and corresponding change to the turn-off pulse delay 426). The duty cycle of the gate-source voltage 418 can also increase or decrease holding the turn-on pulse delay 424 constant while respectively decreasing or increasing the turn-off pulse delay 426. Other combinations of varying the turn-on pulse delay 424 and the turn-off pulse delay 426 will result in corresponding changes to the duty cycle and/or the frequency of the gate-source voltage 418. As the length of the turn-on pulse delay 424 decreases, the duty cycle of the gate-source voltage 418 decreases, and the frequency of the gate-source voltage 418 stays the same. As the length of the turn-on pulse delay 424 increases while the length of the time T 422 remains constant, the duty cycle of the gate-source voltage 418 increases, and the frequency of the gate-source voltage 418 stays the same.
Embodiments of the disclosure operate to drive a high-side switch using a gate driver circuit that benefits from a galvanically isolated, low printed circuit board footprint. Embodiments described herein comprise a single dual low-side gate driver, a small low-volt-seconds rated transformer, a good ability to source and sink current, and have a generally low part cost. Further, a circuit based on the embodiments described herein allow the high-side switch to operate from a 0% duty cycle to a 100% duty cycle depending on the control of the PWM signals used to drive the gate driver.
While the invention has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the invention is not limited to such disclosed embodiments. Rather, the invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the present disclosure. Additionally, while various embodiments of the present disclosure have been described, it is to be understood that aspects of the present disclosure may include only some of the described embodiments. Accordingly, the invention is not to be seen as limited by the foregoing description but is only limited by the scope of the appended claims.
This application claims the benefit and priority of U.S. application Ser. No. 17/192,177, filed Mar. 4, 2021. The entire disclosure of the above application is incorporated herein by reference.
Number | Date | Country | |
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Parent | 17192177 | Mar 2021 | US |
Child | 17652330 | US |