Embodiments of the present invention relate to a bipolar storage battery.
In recent years, power generation facilities using natural energy such as sunlight and wind power have increased. In such power generation facilities, because the power generation amount cannot be controlled, the power load is leveled by using a storage battery. That is, when the power generation amount is larger than the consumption amount, the difference is charged into the storage battery, and when the power generation amount is smaller than the consumption amount, the difference is discharged from the storage battery. As the above-described storage battery, a lead-acid storage battery is frequently used for economic efficiency, safety, and the like. As such a conventional lead-acid storage battery, for example, one described in JP Patent Publication No. 6124894 B2 is known.
In the lead-acid storage battery described in JP Patent Publication No. 6124894 B2, a substrate (bipolar plate) made of resin is attached inside a frame (rim) made of resin having a picture frame shape. A positive lead layer and a negative lead layer are disposed on one surface and another surface of the substrate. A positive active material layer is adjacent to the positive lead layer. A negative active material layer is adjacent to the negative lead layer. In addition, a glass mat (electrolytic layer) containing an electrolytic solution is disposed inside a spacer made of resin having a picture frame shape. Then, a plurality of frames and spacers is alternately stacked and assembled.
Further, the positive lead layer and the negative lead layer are directly joined in a plurality of perforations formed in the substrate. That is, the lead-acid storage battery described in JP Patent Publication No. 6124894 B2 is a bipolar lead-acid storage battery in which a plurality of substrates having perforations (communication holes) for communicating one surface side and another surface side and cell members is alternately stacked. The cell member includes a positive electrode in which the positive active material layer is provided on the positive lead layer, a negative electrode in which the negative active material layer is provided on the negative lead layer, and the electrolytic layer interposed between the positive electrode and the negative electrode. The positive lead layer of one cell member and the negative lead layer of another cell member enter the inside of the perforations of the substrate and are joined, and the cell members are connected in series.
In the lead-acid storage battery described in JP Patent Publication No. 6124894 B2, the substrate and the lead layer are laminated by a method such as plating. However, in the adhesion by a method such as plating, for example, only an anchor effect can be expected in the adhesion between the substrate and the lead layer, and the reliability of the manufactured lead-acid storage battery is low. Therefore, for example, a method is conceivable in which an adhesive is interposed between the substrate and the lead layer to bond them.
Such a state is illustrated in
In the bipolar lead-acid storage battery as described above, the positive lead layer 220 can be corroded by sulfuric acid contained in the electrolytic solution to generate a coating film 260 of a corrosion product (lead oxide) on the front surface of the positive lead layer 220 (see
In addition, there has been a possibility that the positive lead layer 220 and the adhesive layer 240 are separated due to this growth. The electrolytic solution infiltrates the interface between the positive lead layer 220 and the adhesive layer 240, and the corrosion of the positive lead layer 220 due to sulfuric acid further proceeds (see
In addition, to directly join the positive lead layer and the negative lead layer inside the perforations, for example, resistance welding is used. However, when the positive lead layer and the negative lead layer are not appropriately welded due to various factors, there is a possibility that joining failure occurs.
When the electrolytic solution enters between the substrate and the positive lead layer due to the joining failure, there is a possibility that the electrolytic solution enters between the substrate and the negative lead layer via, for example, the perforations (communication holes) to cause liquid junction, which causes a reduction in voltage and deterioration of the performance.
An object of the present invention is to provide a bipolar storage battery that prevents an electrolytic solution from reaching a negative electrode side as much as possible to greatly suppress the occurrence of liquid junction even when the electrolytic solution enters communication holes when growth occurs in a positive electrode due to corrosion by sulfuric acid contained in the electrolytic solution, so that the battery performance is less likely to deteriorate.
A bipolar storage battery according to an embodiment of the present invention is a bipolar storage battery including a bipolar electrode. The bipolar electrode includes a positive electrode, a negative electrode, and a bipolar plate provided with the positive electrode on one surface and the negative electrode on an other surface. The positive electrode includes a positive current collector configured to be bonded to the one surface of the bipolar plate by an adhesive, and the negative electrode includes a negative current collector configured to be bonded to the other surface of the bipolar plate by an adhesive. The bipolar plate has a communication hole communicating the one surface and the other surface. The positive current collector and the negative current collector are electrically joined through the communication hole, and a partition is provided in the space between an inner surface of the communication hole and a joint portion between the positive current collector and the negative current collector.
According to the present invention, it is possible to provide a bipolar storage battery that prevents an electrolytic solution from reaching a negative electrode side as much as possible to greatly suppress the occurrence of liquid junction even when the electrolytic solution enters communication holes when growth occurs in a positive electrode due to corrosion by sulfuric acid contained in the electrolytic solution, so that the battery performance is less likely to deteriorate.
Specifically, as a partition, a sealing member is arranged inside the communication hole in a circumferential direction. Therefore, when a positive current collector and a negative current collector are joined inside the communication hole, the sealing member seals between the inner surface of the communication hole and the joint portion of the positive current collector and the negative current collector. That is, even when the electrolytic solution enters the inside of the communication hole, the electrolytic solution can be prevented from reaching the negative electrode side as much as possible, and the occurrence of liquid junction can be greatly suppressed.
Specifically, as a partition, a protrusion portion is provided inside the communication hole in the circumferential direction. That is, the protrusion portion is provided to protrude from the inner surface toward the inside of the communication hole. Therefore, even when the electrolytic solution enters the inside of the communication hole, the protrusion portion can play a role of blocking the electrolytic solution. In addition, even if the electrolytic solution cannot be blocked sufficiently, it is possible to increase the distance for the electrolytic solution to flow to reach the negative electrode side, so that it is possible to prevent the electrolytic solution from reaching the negative electrode side as much as possible to greatly suppress the occurrence of liquid junction.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Note that the embodiments described below illustrate an example of the present invention. In addition, various changes or improvements can be added to the present embodiments, and a mode to which such changes or improvements are added can also be included in the present invention. These embodiments and modifications thereof are included in the scope and gist of the invention and are included in the scope of the invention described in the claims and its equivalents. Note that, hereinafter, a lead-acid storage battery will be described as an example from among various storage batteries.
A structure of a bipolar lead-acid storage battery 1 according to embodiments of the present invention will be described with reference to
The bipolar lead-acid storage battery 1 illustrated in
The second plate unit and the third plate unit are alternately stacked between the first plate unit and the fourth plate unit to form the bipolar lead-acid storage battery 1 having, for example, a substantially rectangular parallelepiped shape. The number of each of the second plate units and the third plate units to be stacked is set such that the storage capacity of the bipolar lead-acid storage battery 1 has a desired numerical value.
A negative terminal 107 is fixed to the first plate 11, and the negative electrode 110 and the negative terminal 107 fixed to the first plate 11 are electrically connected. A positive terminal 108 is fixed to the fourth plate 14, and the positive electrode 120 and the positive terminal 108 fixed to the fourth plate 14 are electrically connected.
The first plate 11, the second plate 12, the third plate 13, and the fourth plate 14 are formed of, for example, a well-known molded resin. Then, the first plate 11, the second plate 12, the third plate 13, and the fourth plate 14 are fixed to each other by an appropriate method so that the inside is in a sealed state and the electrolytic solution does not flow out.
The electrolytic layer 105 is made of, for example, a glass fiber mat impregnated with an electrolytic solution containing sulfuric acid.
The bipolar plate 111 is made of, for example, thermoplastic resin. Examples of the thermoplastic resin forming the bipolar plate 111 include acrylonitrile-butadiene-styrene copolymer (ABS) resin or polypropylene. These thermoplastic resins are excellent in moldability and in sulfuric acid resistance. Hence, even when the electrolytic solution contacts the bipolar plate 111, decomposition, deterioration, corrosion, and the like hardly occur in the bipolar plate 111.
The bipolar plate 111 is provided with a communication hole 150 that allows the one surface and the other surface to communicate with each other (see
The positive electrode 120 includes the positive lead layer 101, which is a positive current collector made of lead or a lead alloy and arranged on the one surface of the bipolar plate 111, and a positive active material layer 103 arranged on the positive lead layer 101. This positive lead layer 101 is bonded to the one surface of the bipolar plate 111 by an adhesive layer 140 such as an adhesive provided between the one surface of the bipolar plate 111 and the positive lead layer 101. Accordingly, the adhesive layer 140, the positive lead layer 101, and the positive active material layer 103 are stacked in this order on the one surface (in the drawings such as
The negative electrode 110 includes the negative lead layer 102, which is a negative current collector made of lead or a lead alloy and arranged on the other surface of the bipolar plate 111 (in the drawings such as
Note that, in the cross-sectional view of the bipolar electrode 130 as illustrated, for example, in
In the bipolar lead-acid storage battery 1 of the first embodiment having such a configuration, as described above, the bipolar plate 111, the positive lead layer 101, the positive active material layer 103, the negative lead layer 102, and the negative active material layer 104 constitute the bipolar electrode 130. The bipolar electrode is an electrode having both positive and negative electrode functions in one electrode. The bipolar lead-acid storage battery 1 of the embodiment of the present invention has a battery configuration in which a plurality of cell members formed by interposing the electrolytic layer 105 between the positive electrode 120 and the negative electrode 110 is alternately stacked and assembled to connect the cell members in series.
Next, a step of bonding the positive lead layer 101 and the negative lead layer 102 in the communication hole 150 provided in the bipolar plate 111 will be described below.
As illustrated in
In the first embodiment, the adhesive layers 140 are provided to entirely cover the one surface and the other surface of the bipolar plate 111. However, as described above, the adhesive layers 140 are provided on the one surface and the other surface of the bipolar plate 111 and are not located inside the communication hole 150.
At this stage, the positive lead layer 101 and the negative lead layer 102 bonded to the bipolar plate 111 do not enter the inside of the communication hole 150 but cover the communication hole 150. Then, in this state, the positive lead layer 101 and the negative lead layer 102 are joined in the communication hole 150.
A welding machine W is used for joining the positive lead layer 101 and the negative lead layer 102. In the embodiment of the present invention, resistance welding is performed using the welding machine W illustrated in
At the time of welding, the electrode W1 is in contact with the positive lead layer 101, and the electrode W2 is in contact with the negative lead layer 102. Then, the electrodes move toward the communication hole 150 in directions indicated by the arrows in
Such a state is illustrated in
Portions of the positive lead layer 101 and the negative lead layer 102 that are pressed in contact with the electrode W1 and the electrode W2 approach and contact each other in the communication hole 150. Then, when the current is applied by the welding machine W, they are joined to each other in the communication hole 150.
Here, in the bipolar lead-acid storage battery 1 of the embodiment of the present invention, a partition is provided in the space between the inner surface of the communication hole 150 and the joint portion between the positive lead layer 101 and the negative lead layer 102.
Specifically, as illustrated in
Therefore, the sealing member 160 is required to have resistance to sulfuric acid contained in the electrolytic solution that has entered the inside of the communication hole 150. As the sealing member 160, for example, one formed of a fluorine-based material may be used. Fluorine resin, fluorine rubber, an ethylene propylene rubber, or some combination thereof having sulfuric acid resistance is suitably used.
In addition, as the sealing member 160, an O-ring, a square packing, a half-round packing, a mountain-shaped packing, a V packing, a U packing, a Y packing, or the like is used.
Further, a thickness of the sealing member 160 is equal to or less than a thickness of the bipolar plate 111, that is, a distance between the one surface and the other surface of the bipolar plate 111. Accordingly, the sealing member 160 is not arranged to protrude beyond the communication hole 150. However, for example, the sealing member 160 is not prevented from being slightly elongate to protrude from the one surface, the other surface, or both surfaces of the bipolar plate 111. In such a state, it is also possible to prevent the adhesive of the adhesive layer 140 from entering the inside of the communication hole 150.
On the other hand, as illustrated in
As described above, the sealing member 160 is arranged inside the communication hole 150 in the circumferential direction. Accordingly, as the shape of the sealing member 160 in the circumferential direction, a shape conforming to the shape of the communication hole 150 is adopted.
When the communication hole 150 has a circular shape, the sealing member 160 has a diameter that is between 102% and 110%, inclusive, of the diameter of the communication hole 150. Because the sealing member 160 has such a size, it is possible to reduce the possibility of generating a gap with respect to the inside of the communication hole 150.
As described above, in the first embodiment of the present invention, the sealing member 160 is arranged inside the communication hole 150 in the circumferential direction. Therefore, by joining the positive lead layer 101 and the negative lead layer 102 inside the communication hole 150, the sealing member 160 seals between the inner surface of the communication hole 150 and the joint portion J between the positive lead layer 101 and the negative lead layer 102. Therefore, even when the electrolytic solution enters the inside of the communication hole 150, the electrolytic solution can be prevented from reaching the negative electrode side as much as possible, and the occurrence of liquid junction can be greatly suppressed.
In addition, by arranging the sealing member 160 inside the communication hole 150, the sealing member 160 is in a state of protruding from the inner surface of the communication hole 150. That is, because the sealing member 160 forms a sort of protrusion portion inside the communication hole 150, even when the electrolytic solution enters the communication hole 150, the role of blocking the electrolytic solution can be expected. In addition, even when the electrolytic solution cannot be blocked, the flow distance of the electrolytic solution is increased by the amount of flowing along the sealing member 160. Therefore, even when the electrolytic solution enters the inside of the communication hole 150, the electrolytic solution reaching the negative electrode side can be delayed as much as possible, and the occurrence of liquid junction can be greatly suppressed.
Note that the restrictions regarding the shape and size of the sealing member 160 described so far are also applied to sealing members 160 adopted in each embodiment described below.
Next, the second embodiment of the present invention will be described. Note that, in the second embodiment, the same constituent elements as those described in the above-described first embodiment are denoted by the same reference numerals, and redundant description of the same constituent elements will be omitted.
The second embodiment is different from the first embodiment in that the shape of the bipolar plate 111 constituting the inside of the communication hole 150 is different. That is, as illustrated in
In the bipolar electrode 130 of the first embodiment described above, the inner surface of the communication hole 150 of the bipolar plate 111 is not particularly provided with a recessed portion or the like, and is only communicated. On the other hand, in the bipolar electrode 130A of the second embodiment, the recessed portion 111a to which the sealing member 161 can be fitted in the circumferential direction is formed on the inner surface of the communication hole 151.
That is, by forming the recessed portion 111a on the inner surface of the communication hole 151 in the circumferential direction, the sealing member 161 is fitted into the recessed portion 111a. By fitting the sealing member 161 into the recessed portion 111a, the sealing member 161 is brought into closer contact with the bipolar plate 111A.
That is, the shape of the recessed portion 111a and the shape of the sealing member 161 to be fitted are formed to match each other. Accordingly, the shape of the recessed portion 111a to be formed depends on the shape of the sealing member 161 to be fitted. This is because if the state in which the fitted sealing member 161 is in close contact with the recessed portion 111a cannot be maintained, the sealing member 161 may move inside the communication hole 151, and the electrolytic solution may reach the negative electrode side through the recessed portion 111a.
However, the sealing member 161 is not entirely fitted into the recessed portion 111a, but only a part thereof is fitted into the recessed portion 111a. That is, the sealing member 161 is not embedded in the recessed portion 111a, and a portion of the sealing member 161 not fitted into the recessed portion 111a is in a state of protruding from the inner surface of the communication hole 151.
In the bipolar electrode 130A illustrated in
By forming the recessed portion 111a into which the sealing member 161 is fitted in the bipolar plate 111A in this manner, the bipolar plate 111A and the sealing member 161 can be arranged in close contact with each other. Thus, because the sealing member 161 seals between the inner surface of the communication hole 151 and the joint portion when the positive lead layer 101 and the negative lead layer 102 are joined, even if the electrolytic solution enters the inside of the communication hole 151, it is possible to better prevent the electrolytic solution from reaching the negative electrode side.
In addition, because a part of the sealing member 161 is arranged at a position protruding from the inner surface of the communication hole 151, even if the electrolytic solution enters the communication hole 151, the flow distance of the electrolytic solution is increased by the amount of the protruding portion of the sealing member 161. Therefore, even when the electrolytic solution enters the inside of the communication hole 151, the electrolytic solution reaching the negative electrode side can be delayed as much as possible, and the occurrence of liquid junction can be greatly suppressed.
Note that, as described above, in the bipolar electrode 130A illustrated in
However, the arrangement of the sealing member 161 at such a position is merely an example, and the orthogonal line may not be flush with the inner surface of the communication hole 151. That is, when the recessed portion 111a is formed larger and deeper, the orthogonal line moves into the recessed portion 111a, and the position of the corner portion protruding from the inner surface becomes closer to the inner surface.
By forming the recessed portion 111a in such a shape and by selecting the sealing member 161 to be fitted, a distance L2 of a joint portion J between the positive lead layer 101 and the negative lead layer 102 can be increased. In addition, as described above, because the flow distance of the electrolytic solution that has entered the inside of the communication hole 151 can be increased, the electrolytic solution reaching the negative electrode side can be delayed as much as possible, and the occurrence of liquid junction can be greatly suppressed.
On the other hand, when the recessed portion 111a is formed smaller and shallower, the orthogonal line is positioned outside the inner surface of the communication hole 151, and the position of the corner portion protruding from the inner surface becomes farther from the inner surface. By forming the recessed portion 111a in such a shape and by selecting the sealing member 161, the two corner portions on the orthogonal line can be arranged at positions separated from the inner surface.
Thus, even if the electrolytic solution enters the inside of the communication hole 151, not only has the flow distance of the electrolytic solution that has entered the inside of the communication hole 151 been increased, but also the electrolytic solution has to further climb over the corner portion of the sealing member 161 after flowing along the inner surface. As a result, the electrolytic solution can be further prevented from flowing to the negative electrode side.
Next, the third embodiment of the present invention will be described. Note that, in the third embodiment, the same constituent elements as those described in the above-described first or second embodiment are denoted by the same reference numerals, and redundant description of the same constituent elements will be omitted.
The difference between the bipolar electrode 130B of the third embodiment and the bipolar electrode 130 of the first embodiment or the bipolar electrode 130A of the second embodiment is that the shape of a bipolar plate 111B inside a communication hole 152 is different.
That is, in the bipolar electrode 130B of the third embodiment, the shape of the bipolar plate 111B inside a communication hole 152 is formed to protrude toward the inside of the communication hole 152.
In the bipolar electrode 130B illustrated in
However, depending on the shape of the protrusion portion formed on the bipolar plate 111B, for example, a U packing, a Y packing, or the like can also be used. In addition, the size of the protrusion portion formed on the bipolar plate 111B can be set in consideration of the relationship with a joint portion J between a positive lead layer 101 and a negative lead layer 102.
As described above, by forming the shape of the bipolar plate 111B inside the communication hole 152 into a protrusion shape and arranging the sealing member 162 to cover the bipolar plate 111B from above, the sealing member 162 seals between the inner surface of the communication hole 152 and the joint portion when the positive lead layer 101 and the negative lead layer 102 are joined. Even if the electrolytic solution enters the inside of the communication hole 152, it is possible to better prevent the electrolytic solution from reaching the negative electrode side.
In addition, by forming the shape of the bipolar plate 111B to protrude from the inner surface of the communication hole 152, even if the electrolytic solution enters the communication hole 152, the sealing member 162 is further arranged to cover the protruding portion of the bipolar plate 111, so that the flow distance of the electrolytic solution is increased by this amount. Therefore, even when the electrolytic solution enters the inside of the communication hole 152, the electrolytic solution reaching the negative electrode side can be delayed as much as possible, and the occurrence of liquid junction can be greatly suppressed.
Note that it has been described as an example that nothing is placed inside the communication hole 150, and the positive lead layer 101 and the negative lead layer 102 are directly joined in the communication hole 150. However, such a joining method is not limited to such a case. For example, it is also conceivable to insert a conductor into the communication hole 150.
In this case, the sealing member 160 is sandwiched and interposed between the conductor, that is, the joint portion, and the inner surface of the communication hole 150. The positive lead layer 101 and the negative lead layer 102 are joined to the conductor, and the positive electrode and the negative electrode are electrically connected.
Even when the conductor is inserted into the inside of the communication hole 150 as described above, because the sealing member 160 seals between the inner surface of the communication hole 150 and the conductor (joint portion) when the positive lead layer 101 and the negative lead layer 102 and the conductor are joined, even if the electrolytic solution enters the inside of the communication hole 150, it is possible to better prevent the electrolytic solution from reaching the negative electrode side.
In addition, because the sealing member 160 closes between the conductor and the inner surface of the communication hole 150, even if the electrolytic solution enters the inside of the communication hole 150, the electrolytic solution can be prevented by the sealing member 160 from flowing to the negative electrode side, and the occurrence of liquid junction can be greatly suppressed.
Next, the fourth embodiment of the present invention will be described. Note that, in the fourth embodiment, the same constituent elements as those described in the above-described first to third embodiments are denoted by the same reference numerals, and redundant description of the same constituent elements will be omitted.
As illustrated in
The protrusion portion 170 is formed to protrude from the inner surface of the communication hole 150 toward the inside of the communication hole 150. In addition, because the protrusion portion 170 is formed in this manner, the protrusion portion 170 is formed of the same material as the bipolar plate 111 described above.
In addition, as illustrated in
In
However, the position inside the communication hole 150 at which the protrusion portion 170 is provided is not particularly limited. Here,
In the bipolar electrode 130D illustrated in
On the other hand, in the bipolar electrode 130E illustrated in
As described above, in the fourth embodiment of the present invention, the protrusion portion 170 illustrated in
In addition, even if the electrolytic solution cannot be sufficiently blocked, the flow distance of the electrolytic solution is increased by the amount of flowing along the protrusion portion 170. Therefore, even when the electrolytic solution enters the inside of the communication hole 150, the electrolytic solution reaching the negative electrode side can be delayed as much as possible, and the occurrence of liquid junction can be greatly suppressed.
Next, the fifth embodiment of the present invention will be described. Note that, in the fifth embodiment, the same constituent elements as those described in the above-described first to fourth embodiments are denoted by the same reference numerals, and redundant description of the same constituent elements will be omitted.
The fifth embodiment is different from the fourth embodiment in that the arrangement position of a protrusion portion 173 illustrated in
Note that, in addition, the use of the welding machine W and performing the resistance welding in the welding step in the fifth embodiment are similar to the first embodiment or the like. In addition, the shape of the protrusion portion 173 is also formed in a similar rectangular shape in a cross-sectional view to the protrusion portion 170, the protrusion portion 171, and the protrusion portion 172 described in the fourth embodiment.
For example, the positive lead layer 101A and the negative lead layer 102A may have different thicknesses. As described above, when the positive lead layer 101A and the negative lead layer 102A have different thicknesses, the arrangement position of the protrusion portion is arranged at a position closer to the lead layer having a lesser thickness (that is, the thinner lead layer).
For example, the protrusion portion is arranged at a position where a distance from a surface of a bipolar plate provided with a lead layer having a smaller thickness to the center of the protrusion portion is shorter than a distance from a surface of the bipolar plate provided with a lead layer having a larger thickness to the center of the protrusion portion.
This will be described below with reference to
In the bipolar electrode 130F illustrated in
As described above, in the fifth embodiment, the arrangement position of the protrusion portion 173 is determined according to the thickness of each lead layer, but it is also possible to determine more specifically in association with the thickness of each lead layer as to how close and to which lead layer the protrusion portion 173 is to be arranged, that is, at which position inside the through-hole 150 the protrusion portion 173 is to be arranged.
Specifically, in the bipolar electrode 130F illustrated in
That is, the protrusion portion 173 is arranged at a position where the ratio of the thicknesses of the positive lead layer 101A and the negative lead layer 102A is equal to the ratio of a distance from one surface of a bipolar plate 111F to the center of the protrusion portion 173 and a distance from the center of the protrusion portion 173 to another surface.
As illustrated in
The ratio between the distance T1 and the distance T2 is equal to the ratio of the thicknesses of the positive lead layer 101A and the negative lead layer 102A. That is, a relationship of T1:T2=m:n is established.
In addition, the protrusion amount of the protrusion portion 173 from the inner surface of the communication hole 150 is preferably defined in relation to the diameter of the communication hole 150. Specifically, when the diameter of the communication hole 150 is D1 and the protrusion amount of the protrusion portion 173 from the inner surface of the communication hole 150 is D2, the ratio of D1:D2 is preferably determined in a range of 5:1 to 4:1, inclusive. In particular, it is more preferable that the protrusion amount of the protrusion portion 173 is determined so as to satisfy a condition of D1:D2=5:1.
Adopting the above configuration provides the same effect as that of the above-described fourth embodiment, that is, the effect that the electrolytic solution that has entered the communication hole 150 is blocked by the protrusion portion 173 and further the flow distance of the electrolytic solution can be increased by the amount of flowing along the protrusion portion 173. In this way, the electrolytic solution reaching the negative electrode side can be delayed as much as possible, and the occurrence of liquid junction can be largely suppressed.
In addition, in the fifth embodiment, the arrangement position and the protrusion amount of the protrusion portion 173 are determined as described above. That is, for example, even when resistance welding is performed in a case where the thickness of the positive lead layer 101A is thicker than the thickness of the negative lead layer 102A, the positive lead layer 101A, which is a thicker lead layer, is joined to the negative lead layer 102A in a state where the positive lead layer 101A deeply enters the inside of the communication hole 150. Accordingly, because the elongation of lead in the positive lead layer 101A and the negative lead layer 102A can be made uniform in resistance welding, it is particularly possible to prevent occurrence of joining failure such as breakage of the negative lead layer 102A. By preventing joining failure, resistance welding is more appropriately performed, the electrolytic solution is prevented from entering the negative electrode side through the communication hole 150, and the occurrence of liquid junction can be greatly suppressed.
Further, by determining the protrusion amount of the protrusion portion 173 in relation to the diameter of the communication hole 150, it is particularly possible to prevent the protrusion amount from increasing or decreasing. Thus, the electrolytic solution can be prevented from entering the negative electrode side through the communication hole 150, the occurrence of liquid junction can be greatly suppressed, and the positive lead layer 101A and the negative lead layer 102A can be appropriately joined.
Next, the sixth embodiment of the present invention will be described. Note that, in the sixth embodiment, the same constituent elements as those described in the above-described first to fifth embodiments are denoted by the same reference numerals, and redundant description of the same constituent elements will be omitted.
In the fourth or fifth embodiment, the example in which the shape of the protrusion portion 170 is formed in a rectangular shape in a cross-sectional view has been described. On the other hand, in the sixth embodiment, two examples different from the above-described shape will be described as the shape of the protrusion portion 170, which is a partition.
First, a protrusion portion 174 illustrated in
Further, although the protrusion portion 174 illustrated in
In addition, the inner surface of the communication hole 150 in
However, the protrusion portion 174 may not be provided in this manner. That is, the protrusion portion 174 may be provided on the entire inner surface of the communication hole 150. Specifically, one end of the protrusion portion 174 is arranged at a position connected to the one surface of the bipolar plate 111G, and the other end of the protrusion portion 174 is arranged at a position connected to the other surface. Accordingly, when the protrusion portion 174 is formed in a semicircular shape, a distance from the one surface to the other surface of the bipolar plate 111G on the inner surface of the communication hole 150 is equal to the diameter of the protrusion portion 174.
A protrusion portion 175 illustrated in
Further, although the protrusion portion 175 illustrated in
In addition, the inner surface of the communication hole 150 in
However, the protrusion portion 175 may not be provided in this manner. That is, the protrusion portion 175 may be provided on the entire inner surface of the communication hole 150. Specifically, among the three points constituting the triangle, two points other than one point protruding to the inner surface of the communication hole 150 are arranged at a position connected to the one surface of the bipolar plate 111H and a position connected to another surface. Therefore, a distance from the one surface to the other surface of the bipolar plate 111H on the inner surface of the communication hole 150 is equal to a length of one side connecting the two points of the protrusion portion 175 constituting the triangular shape and arranged on the one surface and the other surface of the bipolar plate 111H.
In addition, both the protrusion portion 174 illustrated in
Adopting the above configuration provides the same effect as that of the above-described fourth embodiment, that is, the effect that the electrolytic solution that has entered the communication hole 150 is blocked by the protrusion portion 174 and protrusion portion 175 or the flow distance of the electrolytic solution can be increased by the amount of flowing along the protrusion portion 174 and protrusion portion 175. In this way, the electrolytic solution reaching the negative electrode side can be delayed as much as possible, and the occurrence of liquid junction can be largely suppressed.
In addition, by forming the protrusion portion 174 and protrusion portion 175 having the shape as described above on the basis of the ratio of the thicknesses of the positive lead layer 101A and the negative lead layer 102A, the elongation of lead in the positive lead layer 101A and the negative lead layer 102A can be made uniform in resistance welding, so that it is possible to prevent the occurrence of joining failure such as breakage of the negative lead layer 102A.
Further, by defining the protrusion amount from the inner surface of the communication hole 150 in relation to the diameter of the communication hole 150, the electrolytic solution can be prevented from entering the negative electrode side through the communication hole 150, the occurrence of liquid junction can be greatly suppressed, and the positive lead layer 101A and the negative lead layer 102A can be appropriately joined.
Note that it has been described as an example that nothing is placed inside the communication hole 150, and the positive lead layer 101 and the negative lead layer 102 are directly joined in the communication hole 150. However, such a joining method is not limited to such a case. For example, it is also conceivable to insert a conductor into the communication hole 150. In this case, the positive lead layer 101 and the negative lead layer 102 are joined to the conductor, and the positive electrode and the negative electrode are electrically connected.
When the conductor is inserted into the inside of the communication hole 150 in this manner, the inside of the communication hole 150 can be closed by the protrusion portion 170 and the conductor facing each other. In particular, the conductor may be placed on the portion of the protrusion portion 170 and the positive lead layer 101 and the negative lead layer 102 joined to sandwich the conductor. Accordingly, even if the electrolytic solution enters the inside of the communication hole 150, the electrolytic solution can be better prevented from reaching the negative electrode side.
In addition, because the conductor is fitted to be in contact with the inner surface of the communication hole 150, it is possible to better prevent the electrolytic solution from entering the inside of the communication hole 150. Thus, the occurrence of liquid junction can be greatly suppressed.
Further, the case where the communication hole 150 has a circular shape has been described as an example, but the shape of the communication hole 150 is not limited to a circular shape and may be any shape such as a quadrangular shape or a triangular shape. The protrusion portion 170 is formed to protrude from the inner surface of the communication hole 150 toward the inside of the communication hole 150 according to the shape of the communication hole 150. In addition, it is a matter of course that the content described in each embodiment may be included.
In addition, as described above, in the embodiments of the present invention, a bipolar type lead-acid storage battery has been described as an example. However, when the aforementioned descriptive content applies to other storage batteries in which other metals (for example, aluminum, copper, or nickel), alloys, or conductive resins are used instead of lead for a current collector, such application is naturally not excluded.
The following is a list of reference signs used in this specification and in the drawings.
Number | Date | Country | Kind |
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2020-204826 | Dec 2020 | JP | national |
2021-020216 | Feb 2021 | JP | national |
This application is a continuation of PCT Application No. PCT/JP2021/040633, filed Nov. 4, 2021, the disclosure of which is incorporated herein in its entirety by reference.
Number | Date | Country | |
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Parent | PCT/JP2021/040633 | Nov 2021 | US |
Child | 18331438 | US |