The described embodiments relate generally to a bistable hinge. More particularly, the present embodiments relate to a hinge that may be incorporated into a mechanism transitioning between an open and closed state, where the hinge is biased towards the open or closed state depending on a position of the hinge.
Many structures and devices utilize a hinge to open or close. Typical hinges, when balanced, are no more stable in any one position than another. That is, hinges may permit a structure to rotate but typically do not bias a rotating structure towards an open or closed position. Certain structures or devices, however, may be more useful or operate more efficiently when in an open or closed position. Put another way, certain structures incorporating a hinge may be more useful when the structures are open or closed rather than in an intermediate position.
One embodiment described herein takes the form of a toy, comprising: an expandable body; a first rotating surface attached to a first portion of the expandable body; a second rotating surface attached to a second portion of the expandable body; a first detent attached to the first rotating surface; a second detent attached to the second rotating surface; a bistable hinge, comprising: an elastic element attached to the first rotating surface and the second rotating surface; and a pivot structure attached to the first and second rotating surfaces; wherein: as the first and second rotating surfaces rotate, a tension in the elastic element changes.
A second embodiment described herein takes the form of a bistable hinge, comprising: an elastic element; a first rotating surface attached to the elastic element; a second rotating surface attached to the elastic element; a first detent attaching the first rotating surface to the elastic element; and a second detent attaching the first rotating surface to the elastic element; wherein: the elastic element biases the first and second rotating surfaces to a first position when the elastic element is on a first side of a pivot plane; and the elastic element biases the first and second rotating surfaces to a second position when the elastic element is on a second side of the pivot plane.
Yet another embodiment described herein takes the form of a pivot structure, comprising: a first pivot cylinder; a second pivot cylinder abutting the first pivot cylinder; a first securement strip passing between the first and second pivot cylinders and attached to the first pivot cylinder; and a second securement strip passing between the first and second pivot cylinders and attached to the second pivot cylinder; wherein: the first and second pivot cylinders revolve about a pivot axis defined along abutting surfaces of the first and second pivot cylinders.
The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
Reference will now be made in detail to representative embodiments illustrated in the accompanying drawings. It should be understood that the following descriptions are not intended to limit the embodiments to one preferred embodiment. To the contrary, it is intended to cover alternatives, modifications, and equivalents as can be included within the spirit and scope of the described embodiments as defined by the appended claims.
Embodiments described herein generally take the form of a hinge or hinged item that exhibits bi-stability. That is, the hinge is in equilibrium when it is open or closed and reverts to an open or closed state in the absence of external forces. The terms “open” and “closed,” as used herein, refer to two different positions of the hinge and do not necessarily require that the hinge be fully open or fully closed.
The bistable hinge typically includes an elastic element and a pair of rigid structures. Each rigid structure in the illustrated embodiment includes a pair of pivot cylinders connected to a rotating surface, as well as a detent formed on a portion of the rotating surface. The elastic element is attached to or retained by the detent, such that the spring force of the elastic element, when stretched, is transmitted to the rigid structure. The rigid structure may incorporate any suitable protrusions, retainers, or the like around which the elastic element extends in lieu of the illustrated detents. As the elastic element is stretched during operation of the hinge, the elastic element maintains contact with the detents. Further, as the hinge transitions from a closed state to an open state (or, in some cases, a partially-open state), the detents stretch the elastic element, thereby applying tension to it.
When the bistable hinge is in a fully-extended position, the elastic element is stretched to its operational maximum (e.g., it is stretched further than at any other point during the motion and/or operation of the hinge), although not to its elastic limit. When so stretched, the internal spring force of the elastic element resulting from placing it in tension attempts to contract the elastic element. In the absence of any countervailing force, the elastic element will contract, returning to its rest state. This contraction by the elastic element transmits force through the retainers to the rigid structure (the “operating force”), causing the rigid structure to pivot about its pivot axis and so either open or close. As the rigid structure reaches its open or closed state, the internal tension of the elastic element is reduced, likewise reducing the operating force of the rigid structure. The rigid structure's pivot may be stopped by portions of the rigid structure contacting one another or by a feature attached to the rigid structure contacting itself or another structure (e.g., a stop).
As shown in
Generally, an elastic element(s) 130a-b loops around detents 135 of each rotating surface as illustrated in
Generally, the rotating surfaces 110a, 110b pivot around a pivot axis as they open or close. In operation, the hinge has first and second sides (e.g., the combination of a rotating surface 110 and the affixed pivot cylinder(s) 105) that move away from, or toward, one another depending on how open or closed the hinge is at any given moment. For example, during the toy nose's 100 transition from the closed state of
Tension in the elastic element 130 increases as the hinge opens and the rotating surfaces 110a, 110b rotate away from one another. The hinge is in its maximally-expanded state when the toy nose 110 is in its partially-open state shown in
Expansion of the bistable hinge increases the tension in the elastic element 130 while contraction of the hinge reduces tension in the elastic element. As the hinge expands, the detents 135 defined on the first rotating surface 110a move away from the detents defined on the second rotating surface 110b, stretching the elastic element 130 and increasing its internal tension. When the hinge contracts, the first rotating surface's detents 135 move towards the second rotating surface's detents, relaxing the elastic element 130 and decreasing its internal tension.
The elastic element 130 always seeks to reduce tension in the absence of any external force. Accordingly, if free from such external forces, the elastic element will always pull the rotating surfaces 110a, 110b of the hinge towards one another (e.g., rotate them and the associated pivot cylinders 105 about the pivot axis 125) unless the rotating surfaces are in unstable equilibrium with perfectly balanced tension about the pivot axis, which is generally momentary at best and extremely hard to achieve. Thus, homeostasis of the system typically occurs only when the hinge is fully open or fully closed and the elastic element 130 seeks to return the hinge to this state.
In practical terms, the internal tension of the elastic element 130 attempts to move the elastic element from an extended to a relaxed or contracted state (except when the elastic element is in such a contracted or relaxed state). As the elastic element 130 is looped around the various detents 135 and, in this embodiment, around the sides of the hinge, the effect of this pulling within the elastic element is to pull the rotating surfaces 110a, 110b of the hinge towards one another, e.g., to cause the hinge to rotate about its pivot axis 125 to move these surfaces closer together.
At any given moment, a majority of the elastic element 130 is on one side or the other of a plane (the “pivot plane”) that contains an instantaneous axis of rotation (the “pivot axis” 125). Typically, the pivot plane is coplanar with a force vector resulting from tension in the elastic element 130. Often, but not necessarily, the pivot plane is coplanar with the rotating surfaces 110a, 110b when the bistable hinge is maximally extended.
As the elastic element 130 seeks to contract, it will attempt to contract in such a way that it pulls the rotating surfaces 110a, 110b of the hinge towards one another on the side of the pivot plane where the majority of the elastic element lies. Thus, if the majority of the elastic element is on a first side of the pivot plane, the elastic element 130 will pull the hinge to its open position (shown in
Thus, the hinge has three equilibrium points, two of which (corresponding to the hinge being fully closed or fully open) are stable and one of which (corresponding to the hinge being in the partially-open state shown in
As the pivot cylinders 105a-d revolve, the rotating surfaces 110a-b move, and the related bistable hinge opens or closes, the majority of the elastic element 130 passes through the pivot plane because the detents 135 pass through the pivot plane. Compare the elastic element 130 as shown in
Contrast this with
As the hinge stops moving only when it is fully open or fully closed (e.g., contracted), the hinge is bistable. It has two substantially equal rest states—fully open and fully closed—that it seeks to return to at all times.
The toy nose incorporates a unique pivot structure into the bistable hinge in addition to utilizing the elastic element to provide bistability. Generally, the pivot structure may be used in embodiments as part of a hinge with or without the elastic element, and vice versa. There is no requirement that the elastic element and pivot structure both be incorporated into a single hinge and often they are not.
The securement strip 615a attaches to a first side of the first rotating surface 605a and its associated pivot cylinders 610a, 610d. The securement strip 615a passes between the first and second pivot cylinders 610a, 610b and likewise between the second and fourth pivot cylinders 610c, 610d and attaches to an opposing side of the second rotating surface 605b. That is, if the securement strip 615a attaches to the “top” surface of the first rotating surface 605a (with reference to the orientation shown in
The securement strips generally hold the first and second rotating surfaces in position relative to one another, permitting the rotating surfaces to move rotationally about a pivot axis toward or away from one another but preventing non-rotational motion relative to one another. Because the securement strips are not elastic, they resist any linear force attempting to move the rotating surfaces away from one another either laterally or out-of-plane (e.g., forces placing the securement strips in tension). However, because the securement strips are pliable, they permit rotational motion of the rotating surfaces about a pivot axis defined at the abutment of the surfaces' corresponding pivot cylinders. The securement strips likewise hold opposing pivot cylinders in their abutting position while permitting the opposing pivot cylinders to revolve about the pivot axis.
Further, and as mentioned above, each securement strip is affixed to a first side of one rotating surface and an opposing side of the other rotating surface, passing between the pivot cylinders and so through the pivot axis, and so secure the rotating surfaces to one another. Thus, when the rotating surfaces are pivoted toward or away from one another, one side of the securement strip is placed in tension and the other side in compression. Further, one securement strip's tension/compression profile is opposite the other's insofar as they are attached to opposing sides of the rotating surfaces. This facilitates an even and smooth motion when pivoting the rotating surfaces towards or away from one another (e.g., when opening or closing the toy nose).
Each securement strip may include a pair of cutouts or recesses 620a-d defined in a portion of the strip that passes between the pivot cylinders 610a-610d. With respect to the first securement strip 615a, the cutouts 620a, 620b are positioned along an exterior edge of the strip while the second securement strip's 615b cutouts 620c, 620d are positioned along an interior edge of the strip. Generally, the cutouts 620a, 620b are sized such that each securement strip 615a, 615b can pass between pairs of pivot cylinders (e.g., cylinders 610a and 610b, and cylinders 610c and 601d) without the securement strips overlapping one another. To this end, on securement strip 615a passes between the pairs of pivot cylinders along an interior edge and another securement strip 615b passes between the pairs of pivot cylinders along an exterior edge of the cylinders. While a pivot cylinder may be described herein as abutting another pivot cylinder, it should be understood that such description encompasses embodiments where a pivot cylinder abuts a securement strip attached or adjacent to an opposing pivot cylinder.
The securement strips 615a, 615b hold the pairs of pivot cylinders 610a, 610b and 610c, 610d in alignment with one another and generally prevent the cylinders from moving laterally while allowing rotational movement. Each pivot cylinder 610a-610d is sandwiched between the securement strips 615a, 615b that extend about them, as are the associated rotating surfaces 605a, 605b. Thus, the securement strips 615a, 615b permit the rotating surfaces 605a, 605b to rotationally move towards or away from one another while prohibiting or constraining lateral movement away from one another.
Detents 625a-625d extend from a narrowed portion of the rotating surfaces 605a, 605b. The elastic element's ends typically loop around first and second opposing detents 625a, 625b while the elastic element's body passes over, and is held in place and tensioned by, third and fourth opposing detents 625c, 625d. As the rotating surfaces 605a, 605b move toward one another the elastic element relaxes (e.g., its internal tension is reduced) and when they move away from one another the elastic element stretches (e.g., its internal tension increases). The general effect of tension on the elastic element is discussed above. Some embodiments may use two detents for each end of the elastic element as shown in
When the hinge opens (e.g., as the hinged structure changes from the position shown in
The rotation of the hinge about the pivot axis means that each of the pivot cylinders 610a-610d “roll” about an opposing pivot cylinder's surface; each pivot cylinder in a pair rotates an identical distance. The elastic element stretches as this occurs, insofar as the elastic element is looped about one or more detents that move away from one another as the hinge initially opens (e.g., the hinged structure transitions from the configuration of
Once the rotating surfaces of the hinged structure move past the positions shown in
As the hinged structure moves from the fully-closed position of
Although the hinged structure has been generally discussed in the context of a toy such as a toy nose, it should be appreciated that the hinged structure may be used in many different devices, items, and contexts. For example, a hinged structure may form the spine (or part of the spine) of a book. A hinged structure may function as a door hinge, as part of a wallet, be incorporated into a fan, and so on. Devices or items may use a single hinged structure or multiple hinged structures to facilitate rotational opening and closing of the device or item. The pivot surfaces may be replaced by a flexure or other structure in certain embodiments. In some embodiments, the rotating surfaces may not be semicircular as illustrated but instead may be parallelepipeds, triangular, or other polyhedral shapes, or irregular shapes. Embodiments may utilize the pivot cylinder structure without the elastic element or the elastic element without the pivot cylinder structure (as, for example, where the pivot cylinders are replaced by a flexure or living hinge). Other variations beyond those listed herein are possible.
The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the described embodiments. Thus, the foregoing descriptions of the specific embodiments described herein are presented for purposes of illustration and description. They are not targeted to be exhaustive or to limit the embodiments to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.
This application is a nonprovisional patent application of and claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/432,353, filed Dec. 13, 2022, and titled “BISTABLE PIVOT HINGE”, the contents of which are incorporated herein by reference in its entirety.
Number | Date | Country | |
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63432353 | Dec 2022 | US |