The present invention relates to mining machines. Specifically, the present invention relates to a configuration of cutting bit assemblies located on a mining machine.
Conventional continuous mining machines include a cutter head including multiple cutting bit assemblies operable to cut into a mining surface. In some embodiments, each cutting bit assembly includes a bit coupled to a holder block, and the holder block is affixed to a rotating drum. In some embodiments, the bit may be received within a sleeve that is in turn secured within the holder block. The cutting bit assemblies are positioned and oriented on the cutter head to increase the performance or efficiency of the continuous mining machine as it cuts material from the mine face.
In one aspect, a cutter head for a mining machine includes a drum having a first end and a second end and defining a drum axis extending between the first end and the second end. The drum is rotatable about the drum axis, and a drum plane extends perpendicular to the drum axis. The cutter head includes a plurality of cutting bit assemblies secured to an outer surface of the drum proximate the first end of the drum. Each cutting bit assembly includes a block and a bit. The block has a bore, and the bit is positioned at least partially in the bore of the block and includes a tip configured to engage a mine surface. The bit defines a bit axis, and the bit axis defines a first lean angle relative to the drum plane. The plurality of cutting bit assemblies includes a first series having four first bits. Each of the first bits includes a first tip and defines a first bit axis oriented at a first lean angle relative to the drum plane. The first lean angle is between about 60 degrees and about 75 degrees.
In another aspect, a cutter head for a mining machine includes a drum having a first end and a second end and defining a drum axis extending between the first end and the second end. The drum is rotatable about the drum axis with a drum plane extending perpendicular to the drum axis. The cutter head includes a first bit coupled to the drum having a first tip and defining a first bit axis. The first bit axis is oriented at a first lean angle relative to a drum plane. The cutter head includes a second bit coupled to the drum having a second tip and defining a second bit axis. The second bit axis is oriented at a second lean angle relative to the drum plane. The cutter head includes a third bit coupled to the drum having a third tip and defining a third bit axis. The third bit axis is oriented at a third lean angle relative to the drum plane. The cutter head includes a fourth bit coupled to the drum having a fourth tip and defining a fourth bit axis. The fourth bit axis is oriented at a fourth lean angle relative to the drum plane. The cutter head includes a fifth bit coupled to the drum having a fifth tip and defining a fifth bit axis. The fifth bit axis is oriented at the first lean angle relative to the drum plane. The first lean angle is greater than the second lean angle, the second lean angle is greater than the third lean angle, and the third lean angle is greater than the fourth lean angle. As the drum rotates about the drum axis, the bits having a first lean angle engage the mine surface at least twice as frequently as a bit having any of the other lean angles.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms “mounted,” “connected” and “coupled” are used broadly and encompass both direct and indirect mounting, connecting and coupling. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings, and can include electrical or hydraulic connections or couplings, whether direct or indirect. Also, electronic communications and notifications may be performed using any known means including direct connections, wireless connections, etc.
The boom 22 includes one end pivotably coupled to the frame 14 and another end supporting the cutter head 26. The boom 22 is pivotable about a pivot axis 54 that is generally transverse to the longitudinal axis of the frame 14. The boom 22 is pivoted by a pair of actuators 58 that are coupled between the frame 14 and the boom 22. In the illustrated embodiment, the actuators 58 are hydraulic jacks or cylinders.
The cutter head 26 includes an elongated drum 62 and cutting bit assemblies 66 secured to an outer surface of the drum 62. In the illustrated embodiment, the drum 62 defines a drum axis 70 that is generally parallel to the pivot axis 54 of the boom 22, and the drum 62 is rotatable about the drum axis 70. In one embodiment, the cutter head 26 includes end portions 60 and an intermediate portion 56 positioned between the end portions 60. A proximal end 61 of the end portions 60 is adjacent the intermediate portion 56, whereas a distal end 63 of the end portions 60 is located opposite (e.g., axially spaced apart from) the proximal end 61. In other embodiments, the cutter head 26 may include fewer or more than three portions.
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In some embodiments, at least one cutting bit assembly 66 may be supported at a lean angle relative to the second plane 102. If the lean angle β is non-zero, the bit axis 92 may be projected onto the second plane 102. An angle between the projected bit axis and the first plane 94 defines an effective attack angle. In one embodiment, the effective attack angle θ is between about 45 degrees and about 55 degrees. In one embodiment, the effective attack angle is 50 degrees. In other embodiments, the effective attack angle may be differently configured dependent upon other parameters (e.g., geometry of the bit, type of material to be cut, depth of cut of the cutter head, etc.). In addition, in some embodiments the effective attack angle for all of the cutting bit assemblies 66 (bits 74a-74e) is the same.
In the illustrated embodiment, the bit 74a includes a first lean angle βa that is defined between the second plane 102 and the bit axis 92a, the bit 74b includes a second lean angle βb that is defined between the second plane 102 and the bit axis 92b, the bit 74c includes a third lean angle βc that is defined between the second plane 102 and the bit axis 92c, and the bit 74d includes a fourth lean angle βd that is defined between the second plane 102 and the bit axis 92d.
In one embodiment, the first lean angle βa is between about 60 degrees and about 75 degrees. In one embodiment, the second lean angle βb is between about 30 degrees and about 45 degrees. In one embodiment, the third lean angle βc is between about 15 degrees and about 25 degrees. In one embodiment, the fourth lean angle βd is between about 0 degrees and about 10 degrees. In one embodiment, the first lean angle βa is between about 60 degrees and about 65 degrees. In one embodiment, the second lean angle βb is between about 30 degrees and about 35 degrees. In one embodiment, the third lean angle βc is between about 15 degrees and about 20 degrees. In one embodiment, the fourth lean angle βd is between about 0 degrees and about 5 degrees. In addition, a fifth lean angle βe of the bits 74e (i.e., the lean angle of the bits 74e that are not part of the end ring bit assembly 98) may be between about 0 degrees and 10 degrees. In one embodiment, the first lean angle βa is about 60 degrees. In one embodiment, the second lean angle βb is about 30 degrees. In one embodiment, the third lean angle βc is about 20 degrees. In one embodiment, the fourth lean angle βd is about 0 degrees. In one embodiment, and the fifth lean angle βe is about 0 degrees.
The end portion 60 includes a main portion positioned adjacent the proximal end 61 and the end ring bit assembly 98 positioned adjacent the distal end 63. The end ring bit assembly 98 includes four bits 74a, each of which includes a tip 88a. The tips 88a define a first cutting line 106. In addition, two bits 74b each include tips 88b that define a second cutting line 110. Two bits 74c each include tips 88c that define a third cutting line 114, and two bits 74d each include tips 88d that define a fourth cutting line 118. In the illustrated embodiment, each of the bits 74e in the main portion includes a tip 88e defining an individual cutting line; that is, none of the bits 74e are aligned along a common cutting line.
As the cutter head 26 rotates about the drum axis 70 (
During a full rotation of the cutter head 26, the end ring bit assembly 98 engages the mine surface and completes a cutting sequence. In the illustrated embodiment, the cutting sequence includes engaging the mine surface with the tips of the end ring bits in the following order: bit 74d, bit 74b, bit 74a, bit 74c, bit 74a, bit 74d, bit 74b, bit 74a, bit 74c, and bit 74a. Consequently, the end ring bit assembly 98 includes ten bits 74 that each engages the mine surface. The outermost bits 74a engage the mine surface twice as frequently compared to each of the bits 74b, 74c, 74d (four times per rotation compared to two times per rotation) and four times as frequently compared to each bit 74e on the main portion (four time per rotation compared to once per rotation for each bit 74e).
In the illustrated embodiment, the tips 88a, 88b, 88c, 88d, of the bits 74a, 74b, 74c, 74d are angularly spaced apart from each other by a circumferential angle φ1 about the drum axis 70. Each tip 88a, 88b, 88c, 88d is spaced apart from the nearest adjacent tip by an angle, and the angle is equal for each of the tips 88a, 88b, 88c, 88d. Stated another way, the tips 88a, 88b, 88c, 88d are equally spaced around the drum 62. In one embodiment, the circumferential angle φ1 between each tip 88a, 88b, 88c, 88d of the end ring bit assembly 98 is about 36 degrees. In one embodiment, the circumferential angle φ2 between adjacent tips 88e of the main portion is about 22.5 degrees. In other embodiments, the circumferential angle between adjacent bits may be more or less, and/or the circumferential angle between the bits may be non-uniform such that the space between some bits is greater than the space between others.
The improved configuration of the end ring bit assembly 98 (the combination of cutting bits 74 with the attack angle θ, the lean angles βa-βd, the circumferential angle φ, and/or the axial distances D1-D4) causes the reaction forces applied to the bits 74a, 74b, 74c, 74d to be more evenly distributed such that the tips 88a, 88b, 88c, 88d reducing the risk of premature failure of a bit or a group of bits due to overloading. In addition, the configuration of the end ring bit assembly 98 inhibits direct contact between the mine surface and the elongated drum 62, the pedestals 68, the holder blocks 82, and/or the sleeves 78, thereby preventing sparks. Furthermore, in some embodiments, all of the bits 74a-74e on the drum 62 include the same effective attack angle, providing more even distribution of cutting forces over the bits 74a-74e and providing a rotationally balanced cutter head 26 to reduce cutting vibrations during a mining operation.
Although the configuration of the cutting bit assemblies has been described above with respect to an exemplary mining machine (e.g., a continuous mining machine), it is understood that the configuration of cutting bit assemblies could be incorporated onto various types of cutter heads and various types of mining machines.
Thus, the invention provides, among other things, a bit configuration for a cutter head. Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects of the invention as described.