Various powered and/or manual instruments may use one or more removable tool bits, which may have different shapes and/or designs to accomplish different tasks. The instruments typically will include a bit holder to removably hold and/or secure one or more of the bits. Some bit holders may require an external device, such as a key, to secure and/or unsecure the bit to the bit holder. Other bit holders may require manipulation by the user to secure and/or unsecure the desired bit to the bit holder. For example, a conventional three-jaw chuck requires the user to loosen the jaws to insert or remove the bit and to tighten the jaws to secure the bit. Alternatively, bit holders may automatically secure and/or lock the bit when the user inserts the bit into the bit holder.
Some embodiments provide a holder for a bit. The bit may include a first locking element. The holder may include a base assembly including a first hole and a second hole sized to receive a portion of the bit; a second locking element partially disposed within the first hole and configured to move between a locking position in which the second locking element engages the first locking element to prevent removal of the bit from the second hole of the base assembly, and an unlocking position in which the second locking element is spaced from the first locking element allowing the bit to be removed from the second hole of the base assembly; a follower assembly operatively connected to the base assembly and configured to move between a first position in which the follower assembly supports the second locking element in the locking position, and a second position in which the follower assembly allows the second locking element to move from the locking position to the unlocking position; and a bias assembly operatively connected to the follower assembly and configured to urge the bit away from the second hole and to move the follower assembly from the second position to the first position when the bit is inserted in the second hole against urging from the bias assembly.
Some embodiments provide a holder for a bit. The bit may include at least one groove. The holder may include a base assembly including at least one radial hole and a longitudinal hole sized to receive a portion of the bit; at least one ball partially disposed within the at least one radial hole and configured to move between a locking position in which the at least one ball engages the at least one groove to prevent removal of the bit from the longitudinal hole of the base assembly, and an unlocking position in which the at least one ball is spaced from the at least one groove allowing the bit to be removed from the longitudinal hole of the base assembly; a follower assembly slidingly connected to the base assembly and configured to move between a first position in which the follower assembly supports the at least one ball in the locking position, and a second position in which the follower assembly allows the at least one ball to move from the locking position to the unlocking position; and a bias element operatively connected to the follower assembly and configured to urge the bit away from the longitudinal hole and to move the follower assembly from the second position to the first position when the bit is inserted in the longitudinal hole of the base assembly against urging from the bias element.
Some embodiments provide a holder for a bit. The bit may include at least one groove. The holder may include a base assembly including a plurality of radial holes and a longitudinal hole sized to receive a portion of the bit and; at least three balls each partially disposed within one of the plurality of radial holes, the at least three balls configured to move between a locking position in which the at least three balls engage the at least one groove to prevent removal of the bit from the longitudinal hole of the base assembly, and an unlocking position in which the at least three balls are spaced from the at least one groove allowing the bit to be removed from the longitudinal hole of the base assembly; a sleeve slidingly connected to the base assembly and configured to move between a first position in which the sleeve supports the at least three balls in the locking position, and a second position in which the sleeve allows the at least three balls to move from the locking position to the unlocking position; and a coil spring operatively connected to the sleeve and configured to urge the bit away from the longitudinal hole, to urge the sleeve away from the first position, and to move the sleeve from the second position to the first position when the bit is inserted in the longitudinal hole of the base assembly against urging from the coil spring.
Bit 24 may include one or more first locking elements 26, which may include any suitable structure configured to interact with one or more locking mechanisms of the bit holder. For example, first locking elements 26 may include one or more indentations, depressions, or grooves 28, as shown in
Although first locking elements 26 are shown to include one or more indentations or grooves 28, the first locking elements may include any suitable structure configured to interact with one or more locking mechanisms of the bit holder. For example, first locking elements 26 may alternatively, or additionally, include one or more ridges, one or more ribs, etc. Additionally, although grooves 28 are shown to include approximately capsule-like depressions, the grooves may include any suitable shape(s).
Moreover, although first locking elements 26 are shown to include six grooves, the first locking elements may include more or less grooves. For example, first locking elements 26 may include at least one groove. Furthermore, although grooves 28 are shown to include discrete shapes, the grooves may alternatively, or additionally, include one or more continuous shape(s), such as one or more circumferential grooves. Additionally, although grooves 26 are shown to be adjacent to each other, one or more of the grooves may be spaced from each other at any suitable distance(s).
An illustrative example of bit holder 22 is shown in
The base assembly may include any suitable structure configured to support bit 24. For example, base assembly 124 may include one or more first holes 130, at least one second hole 131, and at least one instrument connecting portion 132, as shown in
First holes 130 may include any suitable number of holes, such as three holes as shown in
First holes 130 and/or second hole 131 may have any suitable orientation(s). For example, the first holes may be oriented in the radial direction of the bit holder (also may be referred to as radial holes). Additionally, or alternatively, second hole 131 may be oriented in the longitudinal direction of the bit holder (also may be referred to as a longitudinal hole).
Instrument connecting portion 132 may include any suitable structure configured to connect base assembly 124 to the powered surgical instrument. For example, the connecting portion may include one or more threaded sections 133. Although instrument connecting portion 133 is shown to include threaded sections 133, the instrument connecting portion may alternatively, or additionally, include any suitable structure configured to connect the base assembly to the powered surgical instrument.
Although base assembly 124 is shown to include first holes 130 and second hole 131, the base assembly may include any suitable number of holes that may be more or less than the holes shown in
Furthermore, although base assembly 124 is shown to include particular structure, the base assembly may alternatively, or additionally, include any suitable structure. For example, base assembly 124 may include at least one collet (not shown), which may include a second hole (not shown) sized to receive at least a portion of the bit, such as an end portion 30 of bit 24. In some embodiments, the use of a collet may enable the bit holder to accept bits with different diameters.
Locking mechanism 126 may include any suitable structure configured to secure the bit to base assembly 124. For example, the locking mechanism may include one or more second locking elements 134 and at least one follower assembly 136, as shown in
Additionally, second locking elements 134 may move within the first holes among a plurality of positions, as shown in
Second locking elements 134 may include any suitable structure configured to engage at least a portion of first locking element 26. For example, second locking elements 134 may include at least one interference member, such as at least one ball 138. The second locking elements may include any suitable number of balls. For example, second locking elements 134 may include three balls, as shown in
Although second locking elements 134 are shown to be configured to move between locking position L and unlocking position U, one or more of the second locking elements may alternatively, or additionally, be configured to move among other suitable position(s). Additionally, although second locking elements 134 are shown to include balls 138, the second locking elements may include any suitable structure configured to engage at least a portion of one or more of the first locking elements. For example, second locking elements 134 may alternatively, or additionally, include one or more pins, one or more levers, one or more arms, one or more disks, etc.
Moreover, although second locking elements 134 are shown to include three balls 138, the second locking elements may include any suitable number of balls, which may be more or less than the balls shown. Furthermore, although each ball 138 is shown to be at least partially disposed within a different first hole 130, two or more of the balls may be partially disposed within one or more of the first holes 130.
Follower assembly 136 may be movably and/or operatively connected to the base assembly and may be configured to move relative to the base assembly among a plurality of positions. For example, follower assembly 136 may be configured to move between a first position F in which the follower assembly may support one or more of the second locking elements in the locking position, and a second position S in which the follower assembly may allow one or more of the second locking elements to move from the locking position to the unlocking position, as shown in
The follower assembly may be movably connected to the base assembly in any suitable way(s). For example, follower assembly 136 may be slidingly connected to the base assembly such that the follower assembly slides among one or more of the plurality of positions. Although follower assembly 136 is shown to be configured to move between the first position and the second position, the follower assembly may alternatively, or additionally, be configured to move among one or more other suitable positions. Additionally, although follower assembly 136 is shown to be slidingly connected to base assembly 124, the follower assembly may alternatively, or additionally, be pivotally connected, rotatingly connected, and/or connected in other suitable way(s).
Follower assembly 136 may include any suitable structure configured to move one or more of the second locking elements and/or allow one or more of the second locking elements to move among the plurality of positions, such as between locking position L and unlocking position U. For example, follower assembly 136 may include at least one sleeve 140.
Sleeve 140 may include at least one internal surface or wall 142, which may include a first portion 144, a second portion 146, and at least one sloped transition portion 148. The first and/or second portions may have any suitable diameter(s). For example, first portion 144 may have a first diameter D1 and second portion 146 may have a second diameter D2. First diameter D1 may be larger than second diameter D2, as shown in
Sloped transition portion 148 may be disposed between first portion 144 and second portion 146. Additionally, or alternatively, the sloped transition portion may contact one or more of the second locking elements. Alternatively, or additionally, sloped transition portion 148 may move one or more of the second locking elements from the unlocking position to the locking position when the sleeve is moved from the second position to the first position. The sloped transition portion also may be referred to as a slanted internal surface.
Additionally, or alternatively, the sloped transition portion may be spaced from one or more of the second locking elements when the sleeve in the second position. In some embodiments, movement of the sleeve from the first position to the second position may allow one or more of the second locking elements to move from the locking position to the unlocking position because of, for example, urging of the bit away from the second hole by the bias assembly.
Although sleeve 140 is shown to include internal wall 142 with first portion 144, second portion 146, and sloped transition portion 148, the sleeve may include any suitable structure configured to move and/or allow one or more of the second locking elements to move between the locking position and the unlocking position. For example, sleeve 140 may include one or more balls, one or more arms, and/or one or more levers. Additionally, although follower assembly 136 is shown to include sleeve 140, the follower assembly may include any suitable structure configured to move and/or allow one or more of the second locking elements to move between the locking position and the unlocking position.
Bias assembly 128 may be operatively connected to the base assembly and may include any suitable structure configured to urge bit 24 away from second hole 131. In some embodiments, the bias assembly may eject the bit either partially or completely away from the base assembly. In those embodiments, ejecting the bit either partially or completely away may eliminate the need to manually remove and/or handle the bit, such as a contaminated bit.
Additionally, or alternatively, the bias assembly may include any suitable structure configured to move follower assembly 136 from second position S to first position F when the bit is inserted in the second hole against urging from the bias assembly. Alternatively, or additionally, bias assembly 128 may include any suitable structure configured to urge the follower assembly away from the first position.
For example, bias assembly 128 may include at least one bias element 150 and at least one connecting assembly 152, as shown in
Although bias element 150 is shown to be at least substantially contained within second hole 131, the bias element may be in any suitable location(s) in the bit holder. Additionally, although at least a portion of bias element 150 is shown to be unrestrained when end portion 30 of bit 24 is not in contact with bias element 150, the bias element or portion(s) of the bias element may be restrained when the end portion of the bit is not in contact with the bias element.
Bias element 150 may include a first portion 154 and a second portion 156 spaced from the first portion, as shown in
Bias element 150 may include any suitable structure configured to urge bit 24 away from second hole 131 and/or to urge the follower assembly away from the first position. For example, bias element 150 may include a coil spring 162, as shown in
Connecting assembly 152 may include any suitable structure configured to connect second portion 156 of bias element 150 to follower assembly 136. For example, the connecting assembly may include at least one pin 164, as shown in
Although connecting assembly 152 is shown to include pin 164, the connecting assembly may include any suitable structure configured to connect second portion 156 of bias element 150 to follower assembly 136. Additionally, although bias element 150 is shown to be operatively connected to follower assembly 136 via connecting assembly 152, the bias element may alternatively be directly connected to the follower assembly. For example, second portion 156 may be connected to the follower assembly.
Moreover, although second portion 156 of bias element 150 is shown directly connected to pin 164, the connecting assembly may include one or more intermediate structures that connect the second portion to the pin. For example, connecting assembly 152 may include a ring (not shown) that connects the second portion to the pin. Furthermore, although bias assembly 128 is shown to include bias element 150 and connecting assembly 152, the bias assembly may include any suitable structure configured to urge bit 24 away from second hole 131, move follower assembly 136 from second position S to first position F when the bit is inserted in the second hole against urging from the bias assembly, and/or urge the follower assembly away from the first position.
Although base assembly 124, locking mechanism 126, and bias assembly 126 are shown to be discrete assemblies of bit holder 122, one or more of those assemblies may have one or more common components. For example, bias element 150 and/or pin 164 of bias assembly 126 may be incorporated and/or formed with sleeve 40 of follower assembly 136. Incorporating one or more components with other components may be accomplished through any suitable process(es), such as injection molding and/or machining. Additionally, although bit holder 122 is shown to include base assembly 124, locking mechanism 126, and bias assembly 128, the bit holder may alternatively, or additionally, include any suitable structure configured to removably secure one or more bits to the powered surgical instrument. For example,
Bit holder 222 may include at least one base assembly 224, at least one locking mechanism 226, and at least one bias assembly 228. The base assembly and/or the locking mechanism may include at least some of the components of the base assembly and/or the locking mechanism of bit holder 122.
Bias assembly 228 may be operatively connected to the base assembly and may include any suitable structure configured to urge bit 24 away from the second hole of base assembly 228. Additionally, or alternatively, the bias assembly may include any suitable structure configured to move the follower assembly of locking mechanism 226 from second position S to first position F when the bit is inserted in the second hole against urging from the bias assembly. Alternatively, or additionally, bias assembly 228 may include any suitable structure configured to urge the follower assembly away from the first position.
For example, bias assembly 228 may include at least one bias element 250 and at least one connecting assembly 252, as shown in
First portion 254 may be configured to contact an end portion 30 of bit 24. For example, the first portion may include a first end portion 258 of the bias element. Second portion 256 may include an intermediate portion 259 of bias element 250. The second portion may be operatively connected to the follower assembly. Third portion 257 may include a second end portion 260 of the bias element. The third portion may be located adjacent an end 261 of the second hole of the base assembly, as shown in
Bias element 250 may include any suitable structure configured to urge bit 24 away from the second hole and/or to urge the follower assembly away from the first position. For example, bias element 250 may include a coil spring 262, as shown in
Additionally, although bias assembly 224 is shown to include a single bias element 250, the bias assembly may include two or more bias elements. For example, a first bias element may be connected to the connecting assembly and may urge the bit away from the second hole. Additionally, or alternatively, a second bias element may be connected to the connecting assembly (and/or may be adjacent to end 261 of the second hole of the base assembly) and may urge the follower away from the first position.
Connecting assembly 252 may include any suitable structure configured to connect second portion 256 of bias element 250 to the follower assembly. For example, the connecting assembly may include at least one pin 264, as shown in
To insert a bit and secure it to the bit holder, a user may move the follower assembly to second position S, as shown in
As the bit is further inserted, the end portion of the bit may push the first portion of the bias element, against urging from the bias element, such that the follower assembly may move towards first position F. As the follower assembly is being moved towards the first position, the follower assembly may move one or more of the second locking elements to the locking position such that those elements engage the first locking element of the bit, as shown in
To release the bit, a user may move the follower assembly to second position S. In the second position, the follower assembly may allow the bias element to urge one or more of the second locking elements towards the unlocking position, such as via the bias element urging the bit away from the second hole. When the second locking elements are in the unlocking position, the bias element may move and/or may eject the bit away from the second hole. However, the steps discussed above may be performed in different sequences and in different combinations, not all steps being required for all embodiments of the bit holder.
Although bit holders and features of bit holders have been shown and described with reference to the foregoing operational principles and preferred embodiments, those skilled in the art will find apparent that various changes in form and detail may be made without departing from the spirit and scope of the claims. The present disclosure is intended to embrace all such alternatives, modifications, and variances that fall within the scope of the appended claims.