The present invention relates to mining and construction cutting bit holders. More specifically, embodiments of the invention relate to a bit holder assembly for removably mounting a cutting bit on a cutting tool.
In the mining field, and in other fields in which a large volume of hard materials must be cut, it is typical to employ an apparatus that includes a vertically moveable horizontal axis cutting drum having bit holders mounted on the cutting drum and cutting bits attached to the bit holders. As the cutting drum rotates, the cutting bits are moved into engagement with the surface to be cut, removing material from the surface for further processing. Generally, the cutting bits are used to cut, break, and/or crush earth, rock, pavement and the like.
These cutting tools are subjected to large torques and loads. Due to the substantial forces generated during the cutting operations, the cutting bits must be securely mounted on the bit holders, and must also be readily removable for replacement when they break or wear out. Depending on the material being cut, the cutting bits may need to be replaced daily.
Thus, there is a need for a cutting tool assembly that allows easy removal from and replacement of the cutting bit from the bit holder, especially problematic when the cutting bit is bent or broken. While there are existing assemblies for mounting a cutting bit on a bit holder, they do not, in general, include a cutting assembly that comprises a rear aperture positioned at a rear portion of the bit holder body and coaxially aligned with a front aperture of the bit holder body such that at least a portion of the cutting bit can pass thought these apertures in any direction.
Accordingly, the invention provides a cutting tool assembly. The cutting tool assembly includes a bit holder comprising a forward portion, a rearward portion, and a generally planar mounting surface between the forward and rearward portions. The forward portion of the bit holder defines a front aperture having an axis inclined relative to the mounting surface, and the rearward portion defines a rear aperture open to the front aperture. The cutting tool assembly also includes a cutting bit mounted in the front aperture and including a rearward end accessible through the rear aperture of the bit holder rearward portion.
In another embodiment, the invention provides a cutting tool assembly. The assembly includes a bit holder comprising a forward portion, a rearward portion, and a generally planar mounting surface between the forward and rearward portions. The forward portion of the bit holder defines a front aperture having an axis inclined relative to the mounting surface. The rearward portion of the bit holder has a beveled surface adjacent the mounting portion and defines a rear aperture opening from the beveled surface, the rear aperture having an inner dimension and being open to the front aperture. The cutting tool assembly further includes a cutting bit mounted in the front aperture and including a shank portion having an outer diameter and a rearward end accessible through the rear aperture of the bit holder rearward portion, wherein the inner dimension of the rear aperture is larger than the outer diameter of the cutting bit to allow the shank portion of a broken cutting bit to pass through the rear aperture for removal.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of the construction and the arrangements of components set forth in the following description or illustrated in the drawings. The present invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof as used herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The use of “consisting of” and variations thereof as used herein is meant to encompass only the items listed thereafter and equivalents thereof. Further, it is to be understood that such terms as “forward”, “rearward”, “left”, “right”, “upward” and “downward”, etc., are words of convenience and are not to be construed as limiting terms. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
The bit holder forward portion 144 defines an upwardly open front aperture 128 that includes a forward end 129 and a rearward end 130. In one embodiment, the cutting bit 112 is mounted in a bit sleeve 125 positioned in the front aperture 128. In alternative embodiments, the cutting bit 112 is mounted directly in the front aperture 128 of the bit holder body. The front aperture 128 has an axis that is inclined relative to the mounting surface. Further, the front aperture 128 is coaxial with the cutting bit 112. Thus, the front aperture 128 is adapted to receive the bit sleeve 125 so that the bit tip 124 extends in a forward direction. In some embodiments, the bit sleeve 125 is retained in the bit holder body 111 by a press fit. The press fit can be of a single diameter or of multiple diameters. In other embodiments, the bit sleeve 125 is retained in the bit holder body 111 by retaining rings, pins, or any other suitable mechanisms of attachment.
The cutting bit 112 of the assembly 110 includes a bit tip 124. In some embodiments, the assembly 110 further includes a bit sleeve member 125. The bit sleeve 125 includes an annular shoulder portion 126 adapted to receive the bit 112, and a bore or a bit aperture 127 (best shown in
For example, as shown in
The sleeve 225 has a body member 280 and a collar 282 with an inside surface 284 and an outside surface 286. The inside surface 284 of the collar 282 abuts the contact face 229. The outside surface 286 of the collar 282 has a beveled surface 288 and a flat surface 226. The body member 280 of the sleeve 225 defines an outer surface 280a which has a geometry which is complementary to the aperture 228. The sleeve 225 includes two conical sections 291 and 293, respectively, corresponding to the conical sections 231 and 233, respectively. As such, the conical sections 231 and 291, respectively, and the conical sections 233 and 293 are at an acute angle relative to the axis 235 of the bit 212. Disposed between the conical sections 291 and 293 is a first parallel section 297 which corresponds to the first parallel section 237 of the aperture 228. A second parallel section 299 corresponds to the first parallel section 239 of the aperture 228. The conical sections 231 and 291 are sized such that an interference fit of, for example, 0.002-0.005 inch, exists therebetween. Similarly, the conical sections 233 and 293 are sized such that an interference fit of, for example 0.002-0.005 inch, exists therebetween. Such areas of interference are referred to as bands of interference and are shorter than the length of the sleeve 225. The first parallel sections 237 and 297 are sized such that no interference exists therebetween. Similarly, the second parallel sections 239 and 299 are sized such that no interference exists therebetween.
The collar 282 is shown as having an inside surface 284 which is perpendicular to the longitudinal axis 243 of the aperture 228; however, the inside surface 284 can be conical having a conical surface at an angle with respect to the longitudinal axis 243 corresponding to the angle of the contact face 229.
The annular shoulder portion 126 of the sleeve 125 is adjusted to be attached to the top surface of the forward portion 144 such that bore 127 of the sleeve coaxially aligns with the front aperture 128 and a bit axis 135. The bore 127 releasably receives and engages at least a rotatable portion of the cutting bit 112 (e.g., a bit shank). The shank portion of the bit 112 is slightly smaller than the bore 127. The shank portion is inserted in the bore 127 and retained by a retaining ring or other suitable connections. The shank can rotate about the central axis 135 in order to avoid uneven wearing of the tip 124 of the cutting bit 112. In the embodiments where the cutting bit assembly does not include a sleeve, the front aperture 128 is coaxial with the cutting bit 112. Thus, in these embodiments, the front aperture 128 of the forward portion 144 is configured for attachment and directly accepts the cutting bit 112.
The bit holder body defines a central opening 156 between the front aperture 128 and a rear aperture 150 such that the rearward end of the cutting bit is exposed to the side of the bit holder. The sleeve 125 extends from the top surface of the forward portion 144 (i.e., the shoulder portion of the sleeve) to the rearward end 130 of the front aperture 128, and into the central opening 156. The central opening 156 assists in removal of the sleeve 125 and the cutting bit 112. More particularly, the bit holder body 111 comprises a one piece construction, with the central opening 156 being formed from side to side through the central portion of the bit holder 111, as shown in
The rearward portion 148 of the bit holder body 111 includes the rear aperture 150 that extends from the surface of the rearward portion 148 to the central opening 156. In one embodiment, the aperture 150 is open to the front aperture 128. Further, the rear aperture 150 has an axis coaxial with the axis of the front aperture. In addition, when the cutting tool assembly 110 includes a sleeve, the rear aperture 150 is aligned and is coaxial with the bore 127 of the sleeve. The rear aperture 150 can have different sizes and shapes. In one embodiment (
The lower part of the rearward portion 148 is beveled and is adjacent to the mounting surface 136. In some embodiments, the rear aperture 150 extends into the bit holder from the beveled surface of the rearward portion. This design of the bit holder body 111 provides room for creating a rear aperture 150 that is larger than the shank portion of the cutting bit 112. In addition, it is advantageous that the rear aperture 150 is elongated in vertical direction. For example, in some embodiments, the rear aperture 150 can have a circular cross-section or an elliptical cross-section (
In one embodiment, the rear aperture 150 has an inner dimension larger than the outer diameter of the shank portion of the cutting bit 112. That allows a broken bit 112 or a portion of the bit to be driven through the rear aperture 150 from the forward portion 144 of the bit holder body 111. Alternatively, the cutting bit 112 or a portion of the bit can be driven from the rearward portion 148 through the rear aperture 150 towards the openings in the forward portion 144. Thus, at least a portion of the cutting bit 112 can pass through the rear aperture 150 in any direction. In this aspect, the rear aperture 150 is configured to assist a user to remove a broken bit from the bit holder body 111. The broken bit is then replaced by mounting a new cutting bit 112 to the bit holder body 111.
As shown in
In other embodiments, the rear aperture 150 has a smaller dimension that would not allow the cutting bit 112 to pass through the rear aperture 150. In these embodiments, a punching apparatus (e.g., a chisel) can be inserted and can pass thorough the rear aperture 150 to drive the cutting bit 112 in forward direction from behind. A punching apparatus can also be inserted through the rear aperture 150 and used to remove the bit 112 in the embodiments where the dimension of the rear aperture 150 is large enough to allow a broken bit 112 to be driven through it from the forward portion 144. In one embodiment, the rearward portion 148 or parts of the rearward portion are thickened to provide support and leverage when removing a broken bit.
Bit holders often include a fluid (e.g., water) spray nozzle for dust and ignition control of the bit holder assembly during operation. As illustrated in
As further shown in
The bit holder body also includes a second internal water passageway 170. The second internal water passageway is drilled at an angle, starting at the bit holder's mounting surface 136 and angling outward. The second internal water passageway 170 intersects and communicates with the first internal water passageway 165. In some embodiments, the water supplied to the spray nozzle 162 enters the bit holder body through an opening 171 of the second water passageway 170. In these embodiments, the opening 171 is aligned with an opening in the mounting block 132 (not shown). Thus, when the bit holder body 111 is attached to the mounting block 132 or to a rotating cutting drum, the second internal water passageway 170 freely passes water to the water passageway 165.
In the embodiment illustrated in
Various features and advantages of the invention are set forth in the following claims.
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