Black colorant for ink-jet printing ink, ink-jet printing ink, and aqueous pigment dispersion containing the black colorant

Abstract
A black colorant for ink-jet printing ink, has an average particle diameter of 0.001 to 0.15 μm, and comprises:extender pigments as core particles;a gluing agent-coating layer formed on at least a part or the surface of said core particles; anda black pigment coat uniformly formed on at least a part of said gluing agent-coating layer.The black colorant for ink-jet printing ink exhibits not only a high blackness and an excellent tinting strength, but also excellent dispersibility and light resistance in spite of fine particles.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a black colorant for ink-jet printing ink, an ink-jet printing ink and an aqueous pigment dispersion containing the black colorant, and more particularly, to a black colorant for ink-jet printing ink exhibiting not only a high blackness and an excellent tinting strength, but also excellent dispersibility and light resistance in spite of fine particles; an ink-jet printing ink not only exhibiting excellent dispersion stability and light resistance, but also being free from clogging at a head portion of an ink-jet recording apparatus; and an aqueous pigment dispersion containing the black colorant.




In recent years, the development of various OA devices such as personal computers has rapidly spread in both business and domestic applications. An ink jet printer as one of recording apparatuses for these OA devices has also been widely used owing to the recent tendency of a low price and a high performance thereof.




Upon practical use, it is important that the ink jet printers have a higher reliability and a broader applicability.




To meet the requirements, ink-jet printing inks used in the ink jet printers have been required to be free from clogging at a head portion of the printers, and exhibit an excellent dispersion stability, a high print image density, excellent water resistance and light resistance, or the like.




Hitherto, various dyes have been used as black colorants for ink-jet printing inks because of nonoccurrence of clogging at a head portion of the printers, a good dispersion stability, a good chroma and a good transparency. However, these dyes have problems due to toxicity. In order to solve the problems as well as satisfy the recent requirement for light resistance of printed matters, it has been attempted to use pigments instead of the dyes. As to this fact, Japanese Patent Application Laid-Open (KOKAI) No. 11-131001(1999) describes that “. . . Dyes have problems such as poor water resistance and light resistance of images printed therewith owing to inherent properties thereof. To solve the problems, it has been attempted to develop inks using pigments instead of the dyes”.




When the black pigments such as carbon black, etc. are used as a black colorant for ink-jet printing inks, it is possible to form printed images having a high image density as well as excellent water resistance and light resistance as compared to in the case of using dyes as the black colorant. However, since 80% of the ink-jet printing inks are generally constituted of water, it has been difficult to disperse carbon black having a hydrophobic surface as well as organic black pigments in an aqueous medium. In addition, since the pigments are usually insoluble in water, etc., unlike the dyes, it has been difficult to preserve ink-jet printing inks using such pigments at a stable condition for a long period of time, and there arises such a problem that a head portion of an ink-jet recording apparatus tends to be clogged therewith.




On the other hand, if the particle size of the black colorant is reduced, it will be expected that the ink using such a black colorant can be prevented from clogging at the head portion, and can be improved in transparency. However, the black colorant having a small particle size tends to cause problems such as poor dispersibility in ink composition, low light resistance of ink using such a black colorant, or the like.




Conventionally, there are known ink-jet printing inks using pigments (Japanese Patent Application Laid-Open (KOKAI) Nos. 9-227812(1997), 11-131001(1999) and 2000-53901); colorants prepared by coupling pigments with resins particles using a coupling agent (Japanese Patent Nos. 2903631 and 3097208); and colorants prepared by bonding dyes onto the surface of silica particles through a coupling agent (Japanese Patent No. 3105511).




At present, it has been strongly required to provide a black colorant for ink-jet printing ink, which is not only excellent in tinting strength, light high blackness. However, conventional black colorants have still failed to satisfy these requirements.




That is, in Japanese Patent Application Laid-Open (KOKAI) Nos. 9-227812(1997) and 2000-53901, there is described an aqueous ink-jet recording liquid containing pigments and colloidal silica for the purpose of obtaining high-quality printed images. However, the pigments exhibit a poor dispersibility in an ink-jet printing ink composition, so that the resultant ink-jet printing ink fails to exhibit a good dispersion stability and a sufficient light resistance of printed images thereof. In addition, since a large amount of the colloidal silica not contributing to coloring is contained in the ink composition, it is difficult to sufficiently increase the pigment concentration thereof, thereby failing to obtain high-density printed images.




In Japanese Patent Application Laid-Open (KOKAI) No. 11-131001 (1999), there is described an ink-jet recording liquid containing pigments adhered with fine particles of silica or barium sulfate. However, since an adhesion force of the fine particles onto the surface of the pigments is very weak, the fine particles tend to be desorbed from the pigments when dispersed in the ink-jet printing ink composition, so that it has been difficult to obtain an ink-jet printing ink having excellent dispersion stability and anti-clogging property as well as excellent light resistance of printed images thereof.




In Japanese Patent Nos. 2903631 and 3097208, there is described an ink-jet printing ink, in which the particles prepared by reacting pigments and resin particles using a coupling agent are dispersed. Since the coupling reaction is conducted in a solution as shown in the below-mentioned Comparative Examples, a sufficient shear force cannot be applied to the pigments. Therefore, it is difficult to disperse the black pigments in the form of fine particles, thereby failing to uniformly adhere the pigments onto the surface of the resin particles.




In Japanese Patent No. 3105511, there are described particles prepared by adhering dyes onto the surface of silica particles through a silane-based coupling agent. As shown in the below-mentioned Comparative Examples, since the dyes are adhered onto the surface of silica particles, the obtained colored silica particles fail to show a sufficient light resistance.




Further, in Japanese Patent Application Laid-Open (KOKAI) Nos. 11-323174(1999) and 2001-11339, there are described iron-based black composite particles comprising black iron oxide particles or black iron oxide hydroxide particles; a coating layer formed on the surface of the black iron oxide particles or black iron oxide hydroxide particles, which comprises organosilane compounds obtainable from alkoxysilanes, or polysiloxanes; and a carbon black coat formed on the surface of the coating layer. However, as shown the Comparative Example mentioned later, since the iron-based particles as core particles have a specific gravity as high as 4.3 to 5.5 and the amount of the carbon black coat is not more than 30 parts by weight based on 100 parts by weight of the core particles, the obtained iron-based black composite particles have a high specific gravity. Therefore, it may be difficult to obtain an ink-jet printing ink having a sufficient dispersion stability when the iron-based particles are used as a black colorant therefor.




As a result of the present inventors' earnest studies, it has been found that a black colorant having an average particle diameter of 0.001 to 0.15 μm and comprising extender pigments as core particles, a gluing agent-coating layer formed on at least a part of the surface of the core particle, and a black pigment coat formed onto at least a part of the gluing agent-coating layer, exhibits not only a high tinting strength and a high blackness, but also excellent dispersibility and light resistance in spite of fine particles, and is suitably used as a black colorant for ink-jet printing ink. The present invention has been attained on the basis of the findings.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a black colorant for ink-jet printing ink, in which black pigments are adhered onto the surface of extender pigment through a gluing agent in the form of a uniform adhesion coat while being kept in an extremely finely dispersed state, and which can exhibit not only a high tinting strength and a high blackness but also excellent dispersibility and light resistance in spite of fine particles.




Another object of the present invention is to provide an ink-jet printing ink exhibiting not only excellent dispersion stability and light resistance but also being free from clogging at a head portion of an ink-jet recording apparatus.




A further object of the present invention is to provide an aqueous pigment dispersion containing the black colorant for ink-jet printing ink.




To accomplish the aims, in a first aspect of the present invention, there is provided a black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:




extender pigments as core particles;




a gluing agent-coating layer formed on at least a part of the surface of the core particle; and




a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer.




In a second aspect of the present invention, there is provided a black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, a BET specific surface area value of 15 to 1,000 m


2


/g, a specific gravity of 1.3 to 3.0 and a blackness L* value of not more than 22.0, comprising:




extender pigments as core particles;




a gluing agent-coating layer formed on at least a part of the surface of said core particle; and




a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer in the amount of 1 to 500 parts by weight based on 100 parts by weight of said extender pigments.




In a third aspect of the present invention, there is provided a black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:




extender pigments as core particles;




a gluing agent-coating layer formed on at least a part of the surface of said core particle;




a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer; and




an outer coating layer formed on at least a part of said black pigment coat, comprising at least one material selected from the group consisting of anionic surfactants, nonionic surfactants, cationic surfactants and polymeric dispersing agents.




In a fourth aspect of the present invention, there is provided a black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:




extender pigments as core particles;




a coating layer formed on at least a part of the surface of said core particle, comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon;




a gluing agent-coating layer formed on at least a part of the surface of said coating layer;




a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer.




In a fifth aspect of the present invention, there is provided a black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:




extender pigments as core particles;




a coating layer formed on at least a part of the surface of said core particle, comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon,




a gluing agent-coating layer formed on at least a part of the surface of said coating;




a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer; and




an outer coating layer formed on at least a part of said black pigment coat, comprising at least one material selected from the group consisting of anionic surfactants, nonionic surfactants, cationic surfactants and polymeric dispersing agents.




In a sixth aspect of the present invention, there is provided an ink-jet printing ink comprising an ink base solution and black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:




extender pigments as core particles;




a gluing agent-coating layer formed on at least a part of the surface of said core particle; and




a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer.




In a seventh aspect of the present invention, there is provided an ink-jet printing ink comprising the black colorant as defined in any one of first to fifth aspects and an ink base solution




the amount of said black colorant being 1 to 20% by weight based on the weight of the ink base solution.




In an eighth aspect of the present invention, there is provided a aqueous pigment dispersion comprising a base solution for the aqueous pigment dispersion and 10 to 40% by weight of black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:




extender pigments as core particles;




a gluing agent-coating layer formed on at least a part of the surface of said core particle; and




a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer.




In a ninth aspect of the present invention, there is provided an ink-jet printing ink comprising a dispersant, water and a aqueous pigment dispersion comprising a base solution for the aqueous pigment dispersion and 10 to 40% by weight of black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:




extender pigments as core particles;




a gluing agent-coating layer formed on at least a part of the surface of said core particle; and




a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a micrograph (×50,000) of silica particles obtained in Example 1;





FIG. 2

is a micrograph (×50,000) of black pigments used in Example 1;





FIG. 3

is a micrograph (×50,000) of a black colorant used in Example 1;





FIG. 4

is a micrograph (×50,000) of a simple mixture of silica particles and black pigments used in Example 1;





FIG. 5

is a micrograph (×50,000) of black pigments C used in Example 17;





FIG. 6

is a micrograph (×50,000) of a black colorant for ink-jet printing ink obtained in Example 17; and





FIG. 7

is a micrograph (×50,000) of a simple mixture of silica particles used in Example 1 and black pigments C used in Example 17 for comparison.











DETAILED DESCRIPTION OF THE INVENTION




The present invention will now be described in detail below.




First, the black colorant for ink-jet printing ink according to the present invention is described.




The black colorant for ink-jet printing ink according to the present invention has an average particle diameter of 0.001 to 0.15 μm and comprises extender pigments as core particles, a gluing agent-coating layer formed on at least a part of the surface of the respective core particles, and a black pigment coat formed onto at least a part of the gluing agent-coating layer.




As the extender pigments used in the present invention, there may be exemplified silica particles such as silica powder, white carbon particles, fine silicic acid powder and diatomaceous earth particles, clay particles, calcium carbonate particles, precipitated barium sulfate particles, alumina white particles, talc, transparent titanium oxide particles, satin white particles or the like. Among these extender pigments, silica particles are preferred in the consideration of good blackness of the obtained black colorant for ink-jet printing ink.




The extender pigments as the core particles may be those having any suitable shape such as spherical particles, granular particles. In the consideration of good dispersion stability of the obtained ink-jet printing ink, spherical particles or granular particles having a sphericity (average particle diameter (average maximum diameter)/average minimum diameter; hereinafter referred to merely as “sphericity”) of from 1.0 to less than 2.0.




The extender pigments as the core particles have an average particle diameter of preferably 0.0009 to 0.14 μm, more preferably 0.002 to 0.11 μm, still more preferably 0.004 to 0.09 μm.




When the average particle diameter of the extender pigments as core particles is more than 0.14 μm, the obtained black colorant may become coarse, so that the ink-jet printing ink obtained by using such a coarse black colorant may tend to be deteriorated in dispersion stability, and cause clogging in a head portion of an ink-jet recording apparatus. When the average particle diameter of the extender pigments is less than 0.0009 μm, such particles may tend to be agglomerated due to fine particles. As a result, it may be difficult to form a uniform gluing agent-coating layer on the surface of the extender pigments, and uniformly adhere the black pigments in the form of a uniform adhesion coat onto the surface of the gluing agent-coating layer.




The extender pigments have a BET specific surface area value of preferably not less than 15 m


2


/g, more preferably not less than 20 m


2


/g, most preferably not less than 25 m


2


/g. When the BET specific surface area value is less than 15 m


2


/g, the extender pigments may become coarse and the obtained black colorant may also become coarse, so that the ink-jet printing ink produced by using such a coarse black colorant may tend to be deteriorated in dispersion stability, and cause clogging of a head portion of an ink-jet recording apparatus. In the consideration of forming a uniform gluing agent-coating layer on the surface of the extender pigments and uniformly adhering the black pigments in the form of a uniform adhesion coat onto the surface of the gluing agent-coating layer, the upper limit of the BET specific surface area value of the extender pigments is preferably 1,000 m


2


/g, more preferably 750 m


2


/g, most preferably 500 m


2


/g.




The extender pigments as the core particles used in the present invention have a specific gravity of preferably 1.3 to 4.2, more preferably 1.4 to 3.8, still more preferably 1.5 to 3.4. When the specific gravity of the core particles is more than 4.2, the specific gravity of the obtained black colorant may also become too high.




As to the hue of the extender pigments as the core particles, the C* value thereof is preferably not more than 12.0, more preferably not more than 10.0, still more preferably not more than 8.00. When the C* value of the core particles is more than 12.0, it may be difficult to obtain the aimed black colorant exhibiting a high blackness.




The extender pigments used in the present invention have a hiding power of preferably less than 200 cm


2


/g, more preferably not more than 150 cm


2


/g, most preferably not more than 100 cm


2


/g. When the hiding power of the extender pigments is not less than 200 cm


2


/g, it may be difficult to obtain a black colorant having a high blackness.




The gluing agent used in the present invention may be of any kind as long as the black pigment can be adhered onto the surface of the core particle therethrough. Examples of the preferred gluing agents may include organosilicon compounds such as alkoxysilanes, fluoroalkylsilanes and polysiloxanes; various coupling agents such as silane-based coupling agents, titanate-based coupling agents, aluminate-based coupling agents and zirconate-based coupling agents; oligomer compounds; polymer compounds or the like. These gluing agents may be used alone or in the form of a mixture of any two or more thereof. In the consideration of adhesion strength of the black pigment onto the surface of the core particle through the gluing agent, the more preferred gluing agents are the organosilicon compounds such as alkoxysilanes, fluoroalkylsilanes and polysiloxanes, and various coupling agents such as silane-based coupling agents, titanate-based coupling agents, aluminate-based coupling agents and zirconate-based coupling agents.




In particular, in the case where silica particles are used as the core particles, the gluing agent is preferably composed of organosilicon compounds or a silane-based coupling agent. Also, in the case where fine carbon black particles are used as the black pigments, the gluing agent is preferably composed of organosilicon compounds.




As organosilicon compounds used in the present invention, at least one organosilicon compound selected from the group consisting of (1) organosilane compounds obtained from alkoxysilane compounds; (2) polysiloxanes, or modified polysiloxanes selected from the group consisting of (2-A) polysiloxanes modified with at least one compound selected from the group consisting of polyethers, polyesters and epoxy compounds (hereinafter referred to merely as “modified polysiloxanes”), and (2-B) polysiloxanes whose molecular terminal is modified with at least one group selected from the group consisting of carboxylic acid groups, alcohol groups and a hydroxyl group; and (3) fluoroalkyl organosilane compounds obtained from fluoroalkylsilane compounds.




The organosilane compounds (1) can be produced from alkoxysilane compounds represented by the formula (I):






R


a




1


SiX


4−a


  (I)






wherein R


1


is C


6


H


5


—, (CH


3


)


2


CHCH


2


— or n-C


b


H


2b+1


— (wherein b is an integer of 1 to 18); X is CH


3


O— or C


2


H


5


O—; and a is an integer of 0 to 3.




Specific examples of the alkoxysilane compounds may include methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethyoxysilane, diphenyldiethoxysilane, dimethyldimethoxysilane, methyltrimethoxysilane, phenyltrimethoxysilane, diphenyldimethoxysilane, isobutyltrimethoxysilane, decyltrimethoxysilane or the like.




Among these alkoxysilane compounds, in view of the desorption percentage and the adhering strength of the black pigments, methyltriethoxysilane, methyltrimethoxysilane, dimethyldimethoxysilane and isobutyltrimethoxysilane, phenyltriethyoxysilane are preferred, and methyltriethoxysilane and methyltrimethoxysilane are more preferred.




As the polysiloxanes (2), there may be used those compounds represented by the formula (II):











wherein R


2


is H— or CH


3


—, and d is an integer of 15 to 450.




As the modified polysiloxanes (2-A), there may be used:




(a1) polysiloxanes modified with polyethers represented by the formula (III):











wherein R


3


is —(—CH


2


—)


h


—; R


4


is —(—CH


2


—)i—CH


3


; R


5


is —OH, —COOH, —CH═CH


2


, —CH(CH


3


)═CH


2


or —(—CH


2


—)


j


—CH


3


; R


6


is —(—CH


2


—)


k


—CH


3


; g and h are an integer of 1 to 15; i, j and k are an integer of o to 15; e is an integer of 1 to 50; and f is an integer of 1 to 300;




(a2) polysiloxanes modified with polyesters represented by the formula (IV):











wherein R


7


, R


8


and R


9


are —(—CH


2


—)


q


—and may be the same or different; R


10


is —OH, —COOH, —CH═CH


2


, —CH(CH


3


)═CH


2


or —(—CH


2


—)


r


—CH


3


; R


11


is —(—CH


2


—)


s


—CH


3


; n and q are an integer of 1 to 15; r and s are an integer of 0 to 15; e′ is an integer of 1 to 50; and f′ is an integer of 1 to 300;




(a3) polysiloxanes modified with epoxy compounds represented by the formula (V):











wherein R


12


is —(—CH


2


—)


v


—; v is an integer of 1 to 15; t is an integer of 1 to 50; and u is an integer of 1 to 300; or a mixture thereof.




As the terminal-modified polysiloxanes (2-B), there may be used those represented by the formula (VI):











wherein R


13


and R


14


are —OH, R


16


OH or R


17


COOH and may be the same or different; R


15


is —CH


3


or —C


6


H


5


; R


16


and R


17


are —(—CH


2


—)


y


—; wherein y is an integer of 1 to 15; w is an integer of 1 to 200; and x is an integer of 0 to 100.




In view of the desorption percentage and the adhering effect of the black pigment, polysiloxanes having methyl hydrogen siloxane units, the polysiloxanes modified with the polyethers and the polysiloxanes whose terminals are modified with carboxylic acid groups are preferred.




The fluoroalkyl organosilane compounds (3) may be produced from fluoroalkylsilane compounds represented by the formula (VII):






CF


3


(CF


2


)


z


CH


2


CH


2


(R


18


)


a′


SiX


4−a′


  (VII)






wherein R


18


is CH


3


—, C


2


H


5


—, CH


3


O— or C


2


H


5


O—; X is CH


3


O— or C


2


H


5


O—; and z is an integer of 0 to 15; and a′ is an integer of 0 to 3.




Specific examples of the fluoroalkylsilane compounds may include trifluoropropyl trimethoxysilane, tridecafluorooctyl trimethoxysilane, heptadecafluorodecyl trimethoxysilane, heptadecafluorodecylmethyl dimethoxysilane, trifluoropropyl ethoxysilane, tridecafluorooctyl triethoxysilane, heptadecafluorodecyl triethoxysilane, or the like. Among these fluoroalkylsilane compounds, in view of the desorption percentage and the adhering strength of the black pigment, trifluoropropyl trimethoxysilane, tridecafluorooctyl trimethoxysilane and heptadecafluorodecyl trimethoxysilane are preferred, and trifluoropropyl trimethoxysilane and tridecafluorooctyl trimethoxysilane are more preferred.




As the silane-based coupling agents, there may be exemplified vinyltrimethoxysilane, vinyltriethoxysilane, γ-aminopropyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-methacryloxypropyltrimethoxysilane, N-β(aminoethyl)-γ-aminopropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-chloropropyltrimethoxysilane or the like.




As the titanate-based coupling agents, there may be exemplified isopropyltristearoyl titanate, isopropyltris(dioctylpyrophosphate)titanate, isopropyltri(N-aminoethyl-aminoethyl)titanate, tetraoctylbis(ditridecylphosphate)titanate, tetra(2,2-diaryloxymethyl-1-butyl)bis(ditridecyl)phosphate titanate, bis(dioctylpyrophosphate)oxyacetate titanate, bis(dioctylpyrophosphate)ethylene titanate or the like.




As the aluminate-based coupling agents, there may be exemplified acetoalkoxyaluminum diisopropilate, aluminumdiisopropoxymonoethylacetoacetate, aluminumtrisethylacetoacetate, aluminumtrisacetylacetonate or the like.




As the zirconate-based coupling agents, there may be exemplified zirconiumtetrakisacetylacetonate, zirconiumdibutoxybisacetylacetonate, zirconiumtetrakisethylacetoacetate, zirconiumtributoxymonoethylacetoacetate, zirconiumtributoxyacetylacetonate or the like.




It is preferred to use oligomer compounds having a molecular weight of from 300 to less than 10,000. It is preferred to use polymer compounds having a molecular weight of about 10,000 to about 100,000. In the consideration of forming a uniform coating layer on the core particles, the oligomers or polymer compounds are preferably in a liquid state, or soluble in water or various solvents.




The amount of the gluing agent-coating layer is preferably 0.01 to 15.0% by weight, more preferably 0.02 to 12.5% by weight, still more preferably 0.03 to 10.0% by weight (calculated as C) based on the weight of the gluing agent-coated core particles.




When the amount of the gluing agent-coating layer is less than 0.01% by weight, it may be difficult to adhere not less than one part by weight of the black pigment onto 100 parts by weight of the core particles. When the amount of the gluing agent-coating layer is more than 15.0% by weight, since it is possible to adhere 1 to 500 parts by weight of the black pigment onto 100 parts by weight of the core particles therethrough, it is unnecessary to form the gluing agent-coating layer in an amount of more than 15.0% by weight.




As the black pigments, there may be used carbon black particles such as furnace black, channel black and acetylene black, and aniline black particles. In the consideration of good tinting strength of the obtained black colorant, among these black pigments, the carbon black particles are preferred.




Specific examples of the carbon black particles may include #3050, #3150, #3250, #3750, #3950, MA100, MA7, #1000, #2400B, #30, MA77, MA8, #650, MA11, #50, #52, #45, #2200B and MA600 (tradenames; produced by Mitsubishi Kagaku Co., Ltd.); SEAST 9H, SEAST 7H, SEAST 6, SEAST 3H, SEAST 300 and SEAST FM (tradenames; produced by Tokai Carbon Co., Ltd.), Raven 1250, Raven 860, Raven 1000 and Raven 1190ULTRA (tradenames; produced by Columbian Chemicals Co.); KETJENBLACK EC and KETJENBLACK EC600JD (tradenames; produced by Ketjen Black International Company); BALCK PEARLS-L, BALCK PEARLS 1000, BALCK PEARLS 4630, VULCAN XC72, REGAL 660 and REGAL 400 (tradenames; produced by Cabot Specialty Chemicals Inc.); or the like.




The amount of the black pigments adhered is preferably 1 to 500 parts by weight, more preferably 30 to 400 parts by weight, most preferably 50 to 300 parts by weight based on 100 parts by weight of the extender pigments.




When the amount of the black pigments adhered is less than one part by weight, the amount of the black pigments coated on the surface of the extender pigments is too small, so that it may be difficult to obtain the aimed black colorant having a high blackness. When the amount of the black pigments adhered is more than 500 parts by weight, the black pigments may tend to be desorbed from the surface of the obtained black colorant because of a too large amount of the black pigments adhered. As a result, the resultant black colorant may tend to be deteriorated in dispersibility in ink-jet printing ink.




The particle shape and particle size of the black colorant for ink-jet printing ink according to the present invention may mainly depend upon those of the extender pigments as core particles. Specifically, the black colorant may have a particle shape similar to that of the core particles as well as a slightly larger particle size than that of the core particles.




Specifically, the black colorant for ink-jet printing ink according to the present invention has an average particle diameter of usually 0.001 to 0.15 μm, preferably 0.003 to 0.12 μm, more preferably 0.005 to 0.10 μm.




When the average particle diameter of the black colorant is more than 0.15 μm, it may be difficult to inhibit the ink-jet printing ink obtained by using such a black colorant from clogging a head portion of an ink-jet recording apparatus, because of a too large particle size thereof. When the average particle diameter of the black colorant is less than 0.001 μm, the black colorant tends to be agglomerated together due to fine particles, so that it may become difficult to disperse the black colorant in the ink-jet printing ink.




The black colorant of the present invention have a BET specific surface area value of preferably 15 to 1,000 m


2


/g, more preferably 20 to 750 m


2


/g, most preferably 25 to 500 m


2


/g. When the BET specific surface area value is less than 15 m


2


/g, the obtained black colorant may become coarse, so that it may be difficult to inhibit the ink-jet printing ink obtained using such a black colorant from clogging a heat portion of an ink-jet recording apparatus. When the BET specific surface area value is more than 1,000 m


2


/g, the obtained black colorant may tend to be agglomerated together due to fine particles, resulting in deteriorated dispersibility in ink-jet printing ink.




As to the blackness of the black colorant of the present invention, the L* value thereof is preferably not more than 22.0, more preferably not more than 21.0, still more preferably not more than 20.0. When the L* value is more than 22.0, the obtained colorant may tend to exhibit a too high brightness and, therefore, may fail to show an excellent blackness. The lower limit of the L* value of the black colorant is 14.5.




The black colorant of the present invention has a specific gravity of preferably 1.3 to 3.0, more preferably 1.4 to 2.6, most preferably 1.5 to 2.2. When the specific gravity of the black colorant is more than 3.0, the ink-jet printing ink obtained by using such a black colorant may tend to be deteriorated in dispersion stability.




The tinting strength of the black colorant for ink-jet printing ink according to the present invention is preferably not less than 110%, more preferably not less than 115%, still more preferably not less than 120% when measured by the below-mentioned evaluation method.




The degree of desorption of the black pigments from the black colorant for ink-jet printing ink according to the present invention is preferably the rank 5 or 4, more preferably the rank 5 when visually observed and evaluated by the below-mentioned method. When the degree of desorption of the black pigments is the rank 1, 2 or 3, uniform dispersion of the black colorant for ink-jet printing ink in ink-jet printing inks or vehicles tends to be inhibited by the desorbed black pigments.




As to the light resistance of the black colorant for ink-jet printing ink according to the present invention, the ΔE* value thereof is preferably not more than 3.0, more preferably not more than 2.5, still more preferably not more than 2.0 when measured by the below-mentioned evaluation method. When the ΔE* value is more than 3.0, images printed with an ink-jet printing ink using such a black colorant as well as paints and resin compositions using the black colorant may fail to show a sufficient light resistance.




At least a part of the surface of the black colorant for ink-jet printing ink according to the present invention may be further coated, if required, with a surfactant and/or a polymeric dispersing agent. The black colorant coated with the surfactant and/or polymeric dispersing agent can be improved in dispersibility in ink-jet printing inks as well as dispersion stability as compared to the uncoated black colorant.




Examples of the surfactant may include anionic surfactants, nonionic surfactants and cationic surfactants. In the consideration of the effect of improving dispersibility in ink-jet printing inks as well as dispersion stability, among these surfactants, the anionic surfactants and nonionic surfactants are preferred.




Specific examples of the preferred anionic surfactants may include fatty acid salts, sulfuric acid esters, sulfonic acid salts, phosphoric acid esters or the like. Among these anionic surfactants, sulfuric acid esters and sulfonic acid salts are more preferred.




Specific examples of the preferred nonionic surfactants may include polyethylene glycol-type nonionic surfactants such as polyoxyethylene alkyl ethers and polyoxyethylene aryl ethers; polyhydric alcohol-type nonionic surfactants such as sorbitan fatty acid esters; or the like. Among these nonionic surfactants, polyethylene glycol-type nonionic surfactants are more preferred.




Specific examples of the preferred cationic surfactants may include amine salt-type cationic surfactants, quaternary ammonium salt-type cationic surfactants or the like. Among these cationic surfactants, the quaternary ammonium salt-type cationic surfactants are more preferred.




As the polymeric dispersing agent, there may be used alkali-soluble resins such as styrene-acrylic acid copolymers, styrene-maleic acid copolymers, polyacrylic acid derivatives or the like.




The coating amount of the surfactant and/or polymeric dispersing agent is preferably 0.1 to 10.0% by weight, more preferably 0.2 to 7.5% by weight, still more preferably 0.3 to 5.0% by weight (calculated as C) based on the weight of the black colorant coated with the surfactant and/or polymeric dispersing agent.




When the coating amount of the surfactant and/or polymeric dispersing agent is less than 0.1% by weight, it may be difficult to improve the dispersibility in ink-jet printing inks as well as the dispersion stability. When the coating amount of the surfactant and/or polymeric dispersing agent is more than 10% by weight, the effect of improving the dispersibility in ink-jet printing inks as well as the dispersion stability is already saturated. Therefore, it is unnecessary and meaningless to coat the black colorant with the surfactant and/or polymeric dispersing agent in such a large amount.




The black colorant coated with the surfactant and/or polymeric dispersing agent according to the present invention is substantially the same in particle size, BET specific surface area value, specific gravity, blackness, tinting strength, light resistance and degree of desorption of black pigments as those of the black colorant uncoated with the surfactant and/or polymeric dispersing agent according to the present invention.




In the black colorant for ink-jet printing ink according to the present invention, if required, the surface of the core particle may be previously coated with at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon. The black colorant for ink-jet printing ink using the core particles having such a coat composed of at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon (hereinafter referred to merely as “intermediate coat”), can be more effectively reduced in amount of black pigments desorbed from the surface of the extender pigments as compared to those using the core particles having no intermediate coat.




The amount of the intermediate coat is preferably 0.01 to 20% by weight (calculated as Al, SiO


2


or a sum of Al and SiO


2


) based on the weight of the extender pigments as the core particles coated with the intermediate coat.




When the amount of the intermediate coat is less than 0.01% by weight, it may be difficult to attain the effect of reducing the amount of black pigments desorbed. As long as the amount of the intermediate coat is in the range of 0.01 to 20% by weight, the effect of reducing the amount of black pigments desorbed can be sufficiently attained. Therefore, it is unnecessary to form the intermediate coat in an amount of more than 20% by weight.




The black colorant for ink-jet printing ink produced by using the extender pigments as the core particles having the intermediate coat according to the present invention are substantially the same in particle size, BET specific surface area value, specific gravity, blackness, tinting strength and light resistance as those of the black colorant using the extender pigments as the core particles having no intermediate coat according to the present invention. The degree of desorption of the black pigments from the black colorant can be improved by forming the intermediate coat on the extender pigments as the core particles such that the black colorant can show a black pigment desorption degree of preferably the rank 5.




Next, the ink-jet printing ink containing the black colorant of the present invention is described.




The ink-jet printing ink of the present invention comprises the black colorant for ink-jet printing ink according to the present invention, a dispersant and water, and may further contain, if required, a water-soluble resin, a penetrant, a humectant, a water-soluble solvent, a pH modifier, a preservative or the like.




The amount of the black colorant contained in the ink-jet printing ink is usually 1 to 20% by weight based on the weight of the ink base solution.




The amount of the dispersant contained in the ink-jet printing ink is preferably 5 to 200% by weight, more preferably 7.5 to 150% by weight, still more preferably 10 to 100% by weight based on the weight of the black colorant for the ink-jet printing ink.




As the dispersant, there may be used the same surfactants and/or polymeric dispersing agents as used for coating the surface of the black colorant. In the consideration of good dispersibility of the black colorant in the ink-jet printing ink and good dispersion stability of the obtained ink, as the surfactant, anionic surfactants and nonionic surfactants are preferred, and as the polymeric dispersing agent, water-soluble resins such as styrene-acrylic acid copolymers are preferred.




As the solvent for the ink-jet printing ink, water may be used, if required, in combination with a water-soluble organic solvent. The amount of the water-soluble organic solvent contained in the ink-jet printing ink is preferably 1 to 50% by weight, more preferably 1 to 40% by weight, still more preferably 1 to 30% by weight based on the weight of the ink base solution.




Examples of the water-soluble organic solvent may include monohydric alcohols such as methanol, ethanol, n-propanol and isopropanol; dihydric alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol and dipropylene glycol; trihydric alcohols such as glycerol; polyalkylene glycols such as polyethylene glycol; lower alkyl esters of polyhydric alcohols such as diethylene glycol monobutyl ether, ethylene glycol monobutyl ether and ethylene glycol monoethyl ether; or the like. These water-soluble organic solvents may be used alone or in the from of a mixture of any two or more thereof. Among these water-soluble organic solvents, dihydric alcohols are preferred.




The black colorant dispersed in the ink-jet printing ink according to the present invention has an average dispersed particle diameter (D


50


) of preferably not more than 0.2 μm, more preferably not more than 0.15 μm, still more preferably not more than 0.1 μm. When the dispersed particle diameter (D


50


) of the black colorant contained in the ink is more than 0.2 μm, a head portion of the ink-jet recording apparatus may tend to be clogged therewith, and the dispersibility of the black colorant in the ink-jet printing ink may tend to be deteriorated.




The dispersion stability of the ink-jet printing ink according to the present invention is preferably the rank 4 or 5, more preferably the rank 5 when visually observed and evaluated by the below-mentioned method. The percentage of change in dispersed particle diameter (D


50


) is preferably not more than 10%, more preferably not more than 8%.




As to the blackness of printed images formed by using the ink-jet printing ink of the present invention, the L* value thereof is preferably not more than 22.0, more preferably not more than 21.0, most preferably not more than 20.0. When the L* value is more than 22.0, the resultant printed images tends to exhibit a too high brightness and, therefore, may fail to exhibit an excellent blackness. The lower limit of the L* value of the printed images is 14.5.




As to the light resistance of the printed images obtained by using the ink-jet printing ink of the present invention, the ΔE* value thereof is preferably not more than 3.0, more preferably not more than 2.5, still more preferably not more than 2.0.




The ink-jet printing ink of the present invention has an anti-clogging property at a head portion of preferably the rank 4 or 5, more preferably the rank 5 when visually observed and evaluated by the below-mentioned method.




Next, the aqueous pigment dispersion containing the black colorant for the ink-jet printing ink according to the present invention which dispersion is used for the production of the ink-jet printing ink, is described.




The aqueous pigment dispersion of the present invention contains the black colorant for ink-jet printing ink according to the present invention in an amount of usually 10 to 40% by weight, preferably 15 to 35% by weight.




The aqueous pigment dispersion of the present invention comprises the above black colorant for ink-jet printing ink, a dispersant and water, and may further contain, if required, a water-soluble resin, a water-soluble solvent or the like.




As the dispersant for the aqueous pigment dispersion, there may be used the same dispersants as those used in the above ink-jet printing ink.




The dispersed particle diameter (D


50


) of the black colorant contained in the aqueous pigment dispersion of the present invention is preferably not more than 0.15 μm, more preferably not more than 0.12 μm, still more preferably not more than 0.09 μm.




The dispersion stability of the aqueous pigment dispersion of the present invention is preferably the rank 4 or 5, more preferably the rank 5 when visually observed and evaluated by the below-mentioned method. The percentage of change in the dispersed particle diameter (D


50


) is preferably not more than 12%, more preferably not more than 10%.




The ink-jet printing ink obtained by using the aqueous pigment dispersion of the present invention can exhibit a more excellent dispersion condition such that the dispersed particle diameter (D


50


) of the black colorant contained in the ink is preferably not more than 0.15 μm, more preferably not more than 0.12 μm, still more preferably not more than 0.09 μm.




Next, the process for producing the black colorant for ink-jet printing ink according to the present invention, is described.




The black colorant for ink-jet printing ink according to the present invention can be produced by mixing the extender pigments as the core particles with the gluing agent to form a gluing agent-coating layer on at least a part of the surface of the respective extender pigments; and then mixing the extender pigments coated with the gluing agent with the black pigments to form a black pigment coat on at least a part of the gluing agent-coating layer.




The formation of the gluing agent-coating layer on the surface of the extender pigments as the core particles may be performed by mechanically mixing and stirring the extender pigments as the core particles with the gluing agent, or by mechanically mixing and stirring the extender pigments as the core particles and the gluing agent while spraying the gluing agent onto the extender pigments. A substantially whole amount of the gluing agent added can be used for coating the surface of the extender pigments as the core particles.




Meanwhile, in the case where alkoxysilanes or fluoroalkylsilanes are used as the gluing agent, a part of the alkoxysilanes or fluoroalkylsilanes may be coated in the form of organosilane compounds produced from the alkoxysilanes or fluoroalkyl organosilane compounds produced form fluoroalkylsilanes through the coating step. Even in such a case, subsequent adhesion of the black pigment on the gluing agent-coating layer is not adversely affected.




In order to uniformly coat the gluing agent over the surface of the extender pigments as the core particles, it is preferred that the agglomerated extender pigments are previously deaggregated using a crusher.




The mixing and stirring of the extender pigments as the core particles with the gluing agent, the mixing and stirring of the black pigment with the gluing agent-coated extender pigments, the mixing and stirring of the gluing agent with the extender pigments as the core particles coated with the black pigment coat through the gluing agent, and the mixing and stirring of the black pigment and the extender pigments having the colored adhesion layer and the gluing agent-coating layer formed thereon, is preferably carried out using an apparatus capable of applying a shear force to the powder mixture, especially such an apparatus capable of simultaneously effecting shear action, spatula stroking and compression. Examples of such apparatuses may include wheel-type kneaders, ball-type kneaders, blade-type kneaders, roll-type kneaders or the like. Among these apparatuses, the wheel-type kneaders are preferred to effectively practice the present invention.




Specific examples of the wheel-type kneaders may include edge runners (similar in meaning to mix muller, Simpson mill and sand mill), multi mill, Stotz mill, Wet pan mill, corner mill, ring muller or the like. Among these kneaders, preferred are edge runners, multi mill, Stotz mill, Wet pan mill and ring muller, and more preferred are edge runners. Specific examples of the ball-type kneaders may include vibration mill or the like. Specific examples of the blade-type kneaders may include Henschel mixer, planetary mixer, Nauter mixer or the like. Specific examples of the roll-type kneaders may include extruders or the like.




The conditions of the mixing and stirring treatment may be selected so as to uniformly coat the surface of the particle with the gluing agent. Specifically, the mixing and stirring conditions may be appropriately controlled such that the linear load is usually 19.6 to 1,960 N/cm (2 to 200 Kg/cm), preferably 98 to 1,470 N/cm (10 to 150 Kg/cm), more preferably 147 to 980 N/cm (15 to 100 Kg/cm); the treating time is usually 5 minutes to 24 hours, preferably 10 minutes to 20 hours; and the stirring speed is usually 2 to 2,000 rpm, preferably 5 to 1,000 rpm, more preferably 10 to 800 rpm.




The amount of the gluing agent added is preferably 0.15 to 45 parts by weight based on 100 parts by weight of the extender pigments as the core particles. When the gluing agent is added in an amount of 0.15 to 45 parts by weight, it is possible to adhere 1 to 500 parts by weight of the black pigment onto 100 parts by weight of the extender pigments as the core particles.




After the surface of the core particle is coated with the gluing agent, the black pigment is added, and then mixed and stirred with the coated core to adhere the black pigment onto the gluing agent-coating layer. The obtained particles may be further subjected to drying or heating treatments, if required.




As the adding method of the black pigments, a continuous addition method and a divided addition method may be exemplified. In case of continuously adding the black pigments, the black pigment may be added slowly and little by little, especially for a period of 5 minutes to 24 hours, preferably 5 minutes to 20 hours. In case of dividedly adding the black pigments, the adding step of the black pigments of 5 to 25 parts by weight based on 100 parts by weight of the extender pigments as the core particles, and mixing and stirring step under the following conditions can be repeated until the added amount of the black pigments reaches a predetermined amount thereof.




The mixing and stirring conditions may be appropriately selected so as to form a uniform black pigment coat on the gluing agent-coating layer, and may be controlled such that the linear load is usually 19.6 to 1,960 N/cm (2 to 200 Kg/cm), preferably 98 to 1,470 N/cm (10 to 150 Kg/cm), more preferably 147 to 980 N/cm (15 to 100 Kg/cm); the treating time is usually 5 minutes to 24 hours, preferably 10 minutes to 20 hours; and the stirring speed is usually 2 to 2,000 rpm, preferably 5 to 1,000 rpm, more preferably 10 to 800 rpm.




The amount of the black pigments added is usually 1 to 500 parts by weight, preferably 30 to 400 parts by weight, more preferably 50 to 300 parts by weight based on 100 parts by weight of the extender pigments as the core particles. When the amount of the black pigments added is out of the above-specified range, it may be difficult to obtain the aimed black colorant for ink-jet printing ink.




The heating temperature used in the drying and heating treatments is preferably 40 to 150° C., more preferably 60 to 120° C., and the heating time is preferably 10 minutes to 12 hours, more preferably 30 minutes to 3 hours.




Meanwhile, in the case where alkoxysilanes or fluoroalkylsilanes are used as the gluing agent, a coating layer composed of organosilane compounds obtainable from the alkoxysilanes or fluorine-containing organosilane compounds obtainable from the fluoroalkylsilanes is finally formed on the surface of the extender pigments as the core particles when treated through these steps.




In the production of the black colorant for ink-jet printing ink according to the present invention, the black pigments added are finely divided and adhered in the form of a uniform adhesion coat on the surface of the extender pigments via the gluing agent-coating layer when treated through the above steps.




The black colorant for ink-jet printing ink whose surface is coated with the surfactant and/or polymeric dispersing agent according to the present invention can be produced by coating the above-obtained black colorant with the surfactant and/or polymeric dispersing agent.




The formation of the surfactant and/or polymeric dispersing agent coating layer on the surface of the black colorant may be performed by mechanically mixing and stirring the black colorant with the surfactant and/or polymeric dispersing agent.




The amount of the surfactant and/or polymeric dispersing agent added is preferably 0.05 to 50 parts by weight based on 100 parts by weight of the black colorant. By adding the surfactant and/or polymeric dispersing agent in an amount of 0.05 to 50 parts by weight, it is possible to further improve a dispersibility of the black colorant in ink-jet printing ink, and a dispersion stability of the obtained ink.




The core particles may be previously coated, if required, with at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon, prior to mixing and stirring with the gluing agent.




The formation of the intermediate coat is conducted as follows. That is, an aluminum compound, a silicon compound or both the aluminum and silicon compounds are added to a water suspension prepared by dispersing the core particles in water. The resultant mixture is mixed and stirred together and then, if required, the pH value thereof is adjusted adequately, thereby forming the intermediate coat, on the surface of the core particle. Thereafter, the thus-obtained core particles coated with at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon are filtered out, washed with water, dried and then pulverized, and may be further subjected to subsequent treatments such as deaeration and compaction, if required.




Examples of the aluminum compound may include aluminum salts such as aluminum acetate, aluminum sulfate, aluminum chloride and aluminum nitrate, alkali aluminates such as sodium aluminate, or the like.




Examples of the silicon compound may include water glass #3, sodium orthosilicate, sodium metasilicate or the like.




Next, the process for producing the ink-jet printing ink according to the present invention, is described.




The ink-jet printing ink according to the present invention can be produced by mixing and dispersing a necessary amount of the black colorant for ink-jet printing ink according to the present invention, a dispersant and water, if required, together with various additives such as a penetrant, a humectant, a water-soluble solvent, a pH modifier and a preservative using a dispersing device to form a primary dispersion; further mixing and dispersing the obtained dispersion together with water, a water-soluble solvent and other additives; and then filtering the resultant dispersion using a membrane filter.




As the dispersing device, there may be used a ball mill, a sand mill, an attritor, a roll mill, a beads mill, a colloid mill, an ultrasonic homogenizer, a high-pressure homogenizer or the like.




Next, the process for producing the aqueous pigment dispersion according to the present invention is described.




The aqueous pigment dispersion according to the present invention can be produced by mixing and dispersing a necessary amount of the black colorant, a dispersant and water, if required, together with various additives such as a water-soluble resin and a water-soluble solvent using a dispersing device; and then filtering the resultant dispersion using a membrane filter.




As the dispersing device, there may be used a disper, a ball mill, a sand mill, an attritor, a roll mill, a beads mill, a colloid mill, an ultrasonic homogenizer, a high-pressure homogenizer or the like.




When the aqueous pigment dispersion of the present invention is used for the production of the ink-jet printing ink, a necessary amount of the aqueous pigment dispersion, a dispersant and water are mixed and dispersed, if required, together with various additives such as a water-soluble resin, a penetrant, a humectant, a water-soluble solvent, a pH modifier and a preservative using a dispersing device, and the resultant dispersion is filtered using a membrane filter to produce the ink-jet printing ink.




The aqueous pigment dispersion of the present invention may be used in such an amount that the concentration of pigments contained in the obtained ink-jet printing ink is in the range of 1 to 20% by weight.




As the dispersing device, there may be used the same dispersing devices as described above.




The point of the present invention is that the black colorant for ink-jet printing ink comprising the extender pigments as the core particles, the gluing agent-coating layer formed on at least a part of the surface of the extender pigments as the core particle and the black pigments adhered in the form of a uniform adhesion coat onto at least a part of the gluing agent-coating layer, can exhibit not only a high tinting strength and a high blackness, but also excellent dispersibility and light resistance in spite of fine particles.




The reason why the black colorant for ink-jet printing ink according to the present invention can exhibit a high blackness, is considered as follows. That is, since the extender pigments as the core particles have a low chroma and a low hiding power, the black pigments can exhibit an inherent hue thereof without being hidden and interfered by the hue of the core particles.




The reason why the black colorant for ink-jet printing ink according to the present invention can exhibit an excellent dispersibility, is considered as follows. That is, since the extender pigments as the core particles used have a relatively high dispersibility and the black pigments are strongly adhered onto the surface of the core particles through the gluing agent, the amount of the black pigments desorbed from the black colorant, so that the black colorant is well dispersed in the system without disturbance by the desorbed black pigments.




Also, when the surface of the black colorant for ink-jet printing ink is coated with the surfactant and/or polymeric dispersing agent, the ink-jet printing ink using such a coated black colorant can exhibit a more excellent dispersion stability. The reason therefor is considered to be that by coating the surface of the black colorant of the present invention with the surfactant and/or polymeric dispersing agent capable of acting as a hydrophilic surface modifier, the black colorant can be uniformly and stably dispersed in the ink-jet printing ink almost constituted of water.




The ink-jet printing ink of the present invention can exhibit not only an excellent dispersion stability, but also is free from clogging at a head portion of an ink-jet recording apparatus. In addition, printed images formed by using the ink-jet printing ink can exhibit a high blackness and an excellent light resistance.




The reason why the ink-jet printing ink of the present invention can exhibit an excellent dispersion stability, is considered as follow. That is, in general, the black pigments are present in the ink base solution in the form of dispersed particles having a dispersed particle diameter (D


50


) of about 0.2 μm and, therefore, tend to be self-agglomerated and precipitated with the passage of time. On the contrary, in the case of the black colorant for ink-jet printing ink according to the present invention, since the black pigments are adhered in the form of a uniform adhesion coat onto the surface of the extender pigments ordinarily used as an anti-precipitating agent, the individual black colorant particles can exist in the ink base solution in a well-dispersed condition.




The reason why the ink-jet printing ink of the present invention is free from clogging at a head portion of an ink-jet recording apparatus, is considered as follows. That is, in general, black pigments are difficult to finely disperse in the ink base solution. In addition, since the black pigments are ordinary present in the ink base solution in the form of dispersed particles having a dispersed particle diameter (D


50


) of about 0.2 μm, the black pigments tend to be self-agglomerated with the passage of time. As a result, the particle size of the agglomerated black pigments becomes larger than a nozzle diameter of the head portion of the ink-jet recording apparatus, thereby causing clogging of the head portion. On the contrary, in the case of the black colorant for ink-jet printing ink according to the present invention, since the black pigments are adhered onto the surface of the extender pigments in the form of a uniform adhesion coat, the black colorant for ink-jet printing ink according to the present invention can be present in the ink base solution in a well-dispersed condition without self-agglomeration thereof.




The reason why the printed images obtained using the ink-jet printing ink of the present invention can exhibit a high blackness, is considered as follows. That is, in the case of the black colorant for ink-jet printing ink according to the present invention, the black pigments which are usually present in the ink base solution in the form of dispersed particles having a dispersed particle diameter (D


50


) of about 0.2 μm, are adhered onto the surface of the extender pigments in the form of a uniform adhesion coat, namely the individual black pigments can be kept in such a state similar to particles extremely finely dispersed in the ink. In addition, the black colorant itself can exhibit an excellent dispersibility in the ink.




The reason why the printed images obtained using the ink-jet printing ink of the present invention can exhibit an excellent light resistance, is considered as follows. The black colorant of the present invention, which are obtained by adhering the black pigments having a remarkably excellent light resistance in the form of a uniform adhesion coat as compared to dyes onto the surface of the extender pigments, is used as a black colorant for the ink-jet printing ink.




The black colorant for ink-jet printing ink according to the present invention can exhibit not only a high tinting strength and a high blackness, but also excellent dispersibility and light resistance in spite of fine particles and, therefore, can be suitably used as a black colorant for ink-jet printing ink.




The ink-jet printing ink of the present invention can exhibit an excellent dispersion stability, and can be prevented from clogging a head portion of an ink-jet recording apparatus. In addition, the printed images obtained using the ink-jet printing ink of the present invention can exhibit a high blackness and an excellent light resistance. Therefore, the ink-jet printing ink of the present invention can be suitably used as an ink for ink-jet recording.




EXAMPLES




The present invention is described in more detail by Examples and Comparative Examples, but the Examples are only illustrative and, therefore, not intended to limit the scope of the present invention.




Various properties were evaluated by the following methods.




(1) The average particle size of the particles was expressed by an average value of 350 particles observed on a micrograph (×50,000).




(2) The sphericity was expressed by a ratio of average particle diameter (average maximum diameter) to average minimum diameter.




(3) The specific surface area was expressed by the value measured by a BET method.




(4) The specific gravity of each of the extender pigments, black pigments, black colorant was measured using a “Multi-Volume Densitometer 1305-Model” (manufactured by Micro-Meritix Co., Ltd.).




(5) The amounts of Al and Si present on the surface of the extender pigments coated with the intermediate coating layer, and the amount of Mn contained in Mn-containing hematite particles as the below-mentioned core particles 6 were measured by a fluorescent X-ray analyzer “3036M-Model” (manufactured by RIGAKU DENKI KOGYO CO., LTD.) according to “General Rule for Fluorescent X-ray Analysis” prescribed in JIS K0119.




(6) The amount of the gluing agent-coating layer formed on the surface of the extender pigments, the amount of the black pigments adhered to the black colorant, and the amount of the surfactant and/or Polymeric dispersing agent coated on the surface of the black colorant, were respectively determined by measuring the carbon contents using “Horiba Metal, Carbon and Sulfur Analyzer EMIA-2200 Model” (manufactured by Horiba Seisakusho Co., Ltd.).




(7) The degree of desorption of the black pigments from the core particles was visually observed and evaluated by the following method, and the observation results were classified into the following five ranks. The rank 5 represents that the amount of the black pigments desorbed from the surface of the extender pigments was smallest.




That is, 2 g of the particles to be measured and 20 ml of ethanol were placed in a 50-ml conical flask and then was subjected to ultrasonic dispersion for 60 minutes. Thereafter, the obtained dispersion was centrifuged at a rotating speed of 10,000 rpm for 15 minutes to separate the particles from the solvent. The obtained particles were dried at 80° C. for one hour, and the micrograph (×50,000) thereof was visually observed to count the number of the desorbed and re-aggregated black pigment particles present in visual field of the micrograph. The micrograph was compared with a micrograph (×50,000) of mixed particles obtained by simply mixing the core particles with black pigments without forming the gluing agent-coating layer. The results are classified into the following five ranks.




Rank 1: Number of desorbed and re-aggregated particles was substantially the same as that in the simply mixed particles;




Rank 2: 30 to 49 desorbed and re-aggregated particles per 100 core particles were recognized;




Rank 3: 10 to 29 desorbed and re-aggregated particles per 100 core particles were recognized;




Rank 4: 5 to 9 desorbed and re-aggregated particles per 100 core particles were recognized;




Rank 5: 0 to 4 desorbed and re-aggregated particles per 100 core particles were recognized.




(8) The hue of the extender pigments and the blackness of each of the black pigments and the black colorant, were measured following method.




That is, 5 g of each sample and 0.5 ml of castor oil were intimately kneaded together by a Hoover's muller to form a pasted. 4.5 of clear lacquer was added to the obtained pasted and was intimately kneaded to form a paint. The obtained paint was applied on a cast-coated paper by using a 150 μm (6-mil) applicator to produce a coating film piece (having a film thickness of about 30 μm). The thus obtained coating film piece was measured by a Multi-Spectro-Colour-Meter “MSC-IS-2D” (manufactured by SUGA SHIKENKI CO., LTD.) to determine color specification values (L*, a* and b* values) according to JIZ 8729. The hue of the extender pigments was expressed by the L*, a* and b* values and the blackness of each of the black pigments and the black colorant was expressed by the L* value. Here, the L* value represents a brightness, and the smaller the L* value, the more excellent the blackness. Meanwhile, the C* value representing chroma is calculated according to the following formula:








C


*=((


a


*)


2


+(


b


*)


2


)


½








(9) The tinting strength of each of the black colorant was measured by the following method.




That is, a primary color enamel and a vehicle enamel prepared by the below-mentioned method were respectively applied on a cast-coated paper by using a 150 μm (6-mil) applicator to produce coating film pieces. The thus obtained coating film pieces were measured by a Multi-Spectro-Colour-Meter “MSC-IS-2D” (manufactured by SUGA SHIKENKI CO., LTD.) to determine a color specification value (L* value) thereof according to JIS Z 8729. The difference between the obtained L* values was represented by a ΔL* value.




Next, as a standard sample for the black colorant, a mixed pigment was prepared by simply mixing the black pigments and the extender pigments at the same mixing ratio as used for the production of the black colorant for ink-jet printing ink. Using the thus prepared mixed pigment as standard sample, the same procedure as defined above was conducted to prepare an primary color enamel and a vehicle enamel, to form coating film pieces and to measure L* values thereof. The difference between the L* values was represented by a ΔLs* value.




From the obtained ΔL* value of the black colorant for ink-jet printing ink and ΔLs* value of the standard sample, the tinting strength (%) was calculated according to the following formula:






Tinting Strength (%)=100+{(Δ


Ls*−ΔL


*)×10}






Preparation of Primary Color Enamel:




10 g of the above sample particles, 16 g of an amino alkyd resin and 6 g of a thinner were blended together. The resultant mixture was added together with 90 g of 3 mmφglass beads into a 140-ml glass bottle, and then mixed and dispersed for 45 minutes by a paint shaker. The obtained mixture was mixed with 50 g of an amino alkyd resin, and further dispersed for 5 minutes by a paint shaker, thereby obtaining an primary color enamel.




Preparation of Vehicle Enamel:




12 g of the above-prepared primary color enamel and 40 g of Aramic White (titanium dioxide-dispersed amino alkyd resin) were blended together, and the resultant mixture was mixed and dispersed for 15 minutes by a paint shaker, thereby preparing a vehicle enamel.




(10) The hiding power of each of the extender pigments and black pigments was measured by the cryptometer method according to JIS K5101-8.2 using the above-prepared primary color enamel.




(11) The light resistance of each of the black colorant for ink-jet printing ink was measured by the following method.




That is, the primary color enamel as prepared above was applied onto a cold-rolled steel plate (0.8 mm×70 mm×150 mm; JIS G-3141) and dried to form a coating film having a thickness of 150 μm. One half of the thus prepared test specimen was covered with a metal foil, and an ultraviolet light was continuously irradiated over the test specimen at an intensity of 100 mW/cm


2


for 6 hours using “EYE SUPER UV TESTER SUV-W13” (manufactured by IWASAKI DENKI CO., LTD.). Then, the hues (L*, a* and b* values) of the UW-irradiated portion and the metal foil-covered non-irradiated portion of the test specimen were respectively measured using a Multi-Spectro-Colour-Meter “MSC-IS-2D” (manufactured by SUGA SHIKENKI CO., LTD.). The ΔE* value was calculated from differences between the measured hue values of the metal foil-covered non-irradiated portion and the UV-irradiated portion according to the following formula:






Δ


E


*=[(Δ


L


*)


2


+(Δ


a


*)


2


+(Δ


b


*)


2


]


½








wherein ΔL* represents the difference between L* values of the non-irradiated and UV-irradiated portions; Δa* represents the difference between a* values of the non-irradiated and UV-irradiated portions; and Δb* represents the difference between b* values of the non-irradiated and UV-irradiated portions.




(12) The dispersed particle diameter (D


50


) of particles contained in the ink-jet printing ink and aqueous pigment dispersion was measured by a laser diffraction-type particle size distribution measuring device “Model HELOSLA/KA” (manufactured by SYMPATEC Co., Ltd.).




(13) The dispersion stability of each of the ink-jet printing ink and the aqueous pigment dispersion was evaluated as follows. That is, 25 ml of an ink-jet printing ink or aqueous pigment dispersion to be measured was placed in a tube color comparison and allowed to stand at 60° C. for one month. Then, the degree of precipitation of the black colorant contained in the ink-jet printing ink or aqueous pigment dispersion was visually observed and evaluated. The observation results were classified into the following five ranks.




Rank 1: Length of uncolored portion was not less than 10 cm;




Rank 2: Length of uncolored portion was from 5 cm to less than 10 cm;




Rank 3: Length of uncolored portion was from 1 cm to less than 5 cm;




Rank 4: Length of uncolored portion was less than 1 cm;




Rank 5: Uncolored portion was not recognized.




(14) The percentage of change in dispersed particle diameter (D


50


) of particles contained in each of the ink-jet printing ink and aqueous pigment dispersion was determined as follows. That is, after an ink or aqueous pigment dispersion to be measured was allowed to stand at 60° C. for one month, the dispersed particle diameter (D


50


) of particles contained therein was measured by a laser diffraction-type particle size distribution measuring device “Model HELOSLA/KA” (manufactured by SYMPATEC Co., Ltd.). The percentage of change in dispersed particle diameter (D


50


) was expressed by the value (%) obtained by dividing the amount of change in dispersed particle diameter (D


50


) between before and after the standing test by the dispersed particle diameter (D


50


) measured before the standing test.




(15) The blackness of the ink-jet printing ink were expressed by the color specification value (L* value) according to JIS Z 8729 by measuring the hue of images printed on a plain paper “KB” (produced by KOKUYO CO., LTD.) using a Multi-Spectro-Colour-Meter “MSC-IS-2D” (manufactured by SUGA SHIKENKI CO., LTD.).




(16) The light resistance of the ink-jet printing ink was measured by the following method.




That is, images were printed on a plain paper “KB” (produced by KOKUYO CO., LTD.) using an ink-jet printing ink to be measured. One half of the thus printed paper was covered with a metal foil, and an ultraviolet light was continuously irradiated over the paper at an intensity of 100 mW/cm


2


for 6 hours using “EYE SUPER UV TESTER SUV-W13” (manufactured by IWASAKI DENKI CO., LTD.). Then, the hues (L*, a* and b* values) of the printed images on the UV-irradiated portion and the metal foil-covered non-irradiated portion of the paper were respectively measured using a Multi-Spectro-Colour-Meter “MSC-IS-2D” (manufactured by SUGA SHIKENKI CO., LTD.). The ΔE* value was calculated from differences between the measured hue values of the printed images formed on the metal foil-covered non-irradiated portion and UV-irradiated portion of the paper according to the above formula. The light resistance of the ink-jet printing ink was expressed by the ΔE* value.




(17) The anti-clogging property of the ink-jet printing ink was determined as follows. That is, an ink to be measured was filled in an ink cartridge of an ink jet printer “DESKJET 970Cxi” (manufactured by HEWLETT PACKARD CORP.) to repeatedly print ink images on plain papers “KB” (produced by KOKUYO CO., LTD.) at room temperature. The printed images were visually observed to examine the degrees of non-uniformity, lack and non-jetted defects thereof. The observation results were classified into the following five ranks.




Rank 1: Non-uniformity, lack or non-jetted defects of printed images were caused subsequent to the first printed paper;




Rank 2: Non-uniformity, lack or non-jetted defects of printed images were not caused until the 5th printed paper;




Rank 3: Non-uniformity, lack or non-jetted defects of printed images were not caused until the 10th printed paper;




Rank 4: Non-uniformity, lack or non-jetted defects of printed images were not caused until the 20th printed paper;




Rank 5: Non-uniformity, lack or non-jetted defects of printed images were not caused until the 25th printed paper.




Example 1




Production of Black Colorant




350 g of methyl hydrogen polysiloxane (tradename: “TSF484”, produced by GE TOSHIBA SILICONE CO., LTD.) was added to 7 kg of silica particles as shown in the micrograph (×50,000) of

FIG. 1

(particle shape: spherical shape; average particle diameter: 0.022 μm; sphericity: 1.06; BET specific surface area value: 193.8 m


2


/g; specific gravity: 2.32; L* value: 92.4; a* value: 0.2; b* value: 0.4; C* value: 0.4; hiding power: 10 cm


2


/g) while operating an edge runner, and the resultant mixture was mixed and stirred for 45 minutes under a linear load of 588 N/cm (60 Kg/cm) at a stirring speed of 22 rpm.




Then, 7.0 kg of black pigments as shown in the micrograph (×50,000) of

FIG. 2

(kind: carbon black (furnace black); particle shape: granular shape; average particle diameter: 0.022 μm; BET specific surface area value: 133.5 m


2


/g; specific gravity: 1.84; L* value: 14.6) were added to the above-obtained mixture for 30 minutes while operating the edge runner, and the resultant mixture was mixed and stirred for 120 minutes under a linear load of 588 N/cm (60 Kg/cm) at a stirring speed of 22 rpm, thereby adhering the carbon black onto the methyl hydrogen polysiloxane coating layer formed on the respective silica particles. The obtained particles were dried at 80° C. for 60 minutes using a dryer, thereby obtaining a black colorant.




The thus obtained black colorant was in the form of spherical particles having an average particle diameter of 0.026 μm and a sphericity of 1.06, and had a BET specific surface area value of 125.4 m


2


/g; a specific gravity of 2.05; a blackness (L* value) of 16.5; a tinting strength of 137%; a light resistance (ΔE* value) of 1.1; and a black pigment desorption degree of Rank 5; and a coating amount of methyl hydrogen polysiloxane of 1.34% by weight (calculated as C). Further, it was confirmed that the amount of the carbon black adhered was 48.70% by weight (calculated as C; corresponding to 100 parts by weight based on 100 parts by weight of the silica particles).




As a result of observing the micrograph (×50,000) of the obtained black colorant as shown in

FIG. 3

, since almost no black pigments were recognized from the micrograph, it was confirmed that a substantially whole amount of the black pigments used contributed to the formation of the black pigment coat on the coating layer composed of methyl hydrogen polysiloxane. Further, it was recognized that the black pigments adhered no longer maintained the particle shape and size of those initially added, more specifically, the black pigments had a much finer particle size than that of the core particles and were adhered onto the surface of the extender pigments in the form of a uniform adhesion coat.




On the other hand, the extender pigments and the black pigments were simply mixed with each other by the same method as defined above except that no gluing agent was used. The micrograph (×50,000) of the thus obtained simply mixed particles is shown in FIG.


4


. As is apparent from the micrograph of

FIG. 4

, in the case where the black pigments and the silica particles were simply mixed with each other without using the gluing agent, it was confirmed that the black pigments were not reduced in particle size, and both the particles were dispersed separately and independently from each other, thereby failing to form a uniform and dense black pigment coat adhered onto the surface of the extender pigments.




Example 2




Production of Ink-Jet printing Ink I




88.5 parts by weight of ion-exchanged water and 1.2 parts by weight of a dispersant (mixture of polyacrylic acid and styrene-maleic acid copolymer (mixing ratio: 8:2)) were charged into a sand mill and mixed with each other. Then, 10.0 parts by weight of the black colorant obtained in Example 1 and 0.3 part by weight of a defoaming agent (silicone-based defoamer) were added to the mixed solution, and the resultant mixture was mixed and dispersed for one hour, thereby obtaining a primary dispersion for an ink-jet printing ink.




Next, the following components were mixed and stirred at the mixing ratio shown below, and the resultant mixture was passed through a 0.5 μm-mesh membrane filter, thereby obtaining an ink-jet printing ink.




Ink Composition



















Primary dispersion for ink-jet printing ink




10.0




parts by weight






Diethylene glycol




2.0




parts by weight






Ion-exchanged water




8.0




parts by weight














The thus obtained ink-jet printing ink had a dispersed particle diameter (D


50


) of 0.03 μm; a dispersion stability (by visual observation) of Rank 5; a percentage of change in dispersed particle diameter of 6.4%; a blackness (L* value) of 17.8; a light resistance (ΔE* value) of 1.8; and an anti-clogging property of Rank 5.




Example 3




Production of Aqueous Pigment Dispersion




78.5 parts by weight of ion-exchanged water and 1.2 parts by weight of a dispersant (mixture of polyacrylic acid and styrene-maleic acid copolymer (mixing ratio: 8:2)) were charged into a sand mill and mixed with each other. Then, 20.0 parts by weight of the black colorant obtained in Example 1 and 0.3 part by weight of a defoaming agent (silicone-based defoamer) were added to the mixed solution, and the resultant mixture was mixed and dispersed for one hour and passed through a 0.5 μm-mesh membrane filter, thereby obtaining an aqueous pigment dispersion.




The thus obtained aqueous pigment dispersion had a dispersed particle diameter (D


50


) of 0.04 μm; a dispersion stability (by visual observation) of Rank 5; and a percentage of change in dispersed particle diameter (D


50


) of 7.9%.




Example 4




Production of Ink-jet Printing Ink II




25.0 parts by weight of the aqueous pigment dispersion obtained in Example 3, 64.6 parts by weight of ion-exchanged water, 10.0 parts by weight of diethylene glycol, 0.3 part by weight of a dispersant (mixture of polyacrylic acid and styrene-maleic acid copolymer (mixing ratio: 8:2)) and 0.1 part by weight of a defoaming agent (silicone-based defoamer) were charged into a sand mill, mixed and dispersed for one hour and then passed through a 0.5 μm-mesh membrane filter, thereby obtaining an ink-jet printing ink II.




The thus obtained ink-jet printing ink had a dispersed particle diameter (D


50


) of 0.02 μm; a dispersion stability (by visual observation) of Rank 5; a percentage of change in dispersed particle diameter (D


50


) of 5.8%; a blackness (L* value) of 17.7; a light resistance (ΔE* value) of 1.7; and an anti-clogging property of Rank 5.




Core Particles 1 to 7




Core particles 1 to 7 having properties shown in Table 1 were prepared.




Core Particles 8




A slurry containing silica particles was obtained by dispersing 20 kg of silica particles (core particles 1) in 150 liters of water. The pH value of the thus obtained slurry containing the silica particles was adjusted to 10.5, and then the slurry concentration was adjusted to 98 g/liter by adding water thereto. After 150 liters of the slurry was heated to 60° C., 2,722 ml of a 1.0 mol/liter NaAlO


2


solution (corresponding to 0.5% by weight (calculated as Al) based on the weight of the silica particles) was added to the slurry. After allowing the obtained slurry to stand for 30 minutes, the pH value of the slurry was adjusted to 7.5 by using acetic acid. After further allowing the resultant slurry to stand for 30 minutes, the slurry was subjected to filtration, washing with water, drying and pulverization, thereby obtaining the silica particles whose surface was coated with hydroxides of aluminum.




Various properties of the obtained silica particles coated with the hydroxides of aluminum are shown in Table 3.




Core Particles 9 to 13:




The same procedure as defined for the production of the above core particles 8, was conducted except that kinds of core particles, and kinds and amounts of additives added in the surface-treating step were changed variously, thereby obtaining surface-treated core particles.




The essential treatment conditions are shown in Table 2, and various properties of the obtained surface-treated core particles are shown in Table 3.




Meanwhile, in Tables, “A” and “S” as described in “kind of coating material used in surface-treating step” represent hydroxides of aluminum and oxides of silicon, respectively.




Black Pigments A to C:




Black pigments A to C having properties as shown in Table 4 were prepared.




Examples 5 to 17 and Comparative Examples 1 to 5




The same procedure as defined in Example 1 was conducted except that kinds of core particles, kinds and amounts of gluing agents added in coating step with gluing agent, linear load and treating time for edge runner treatment used in the coating step with gluing agent, kinds and amounts of black pigments adhered in black pigment-adhering step, and linear load and treating time for edge runner treatment used in the black pigment-adhering step, were changed variously, thereby obtaining black colorants.




Meanwhile, in Example 8, the black pigments A were intermittently added six times in an amount of 20 parts by weight each, to 100 parts by weight of the core particles such that the total amount of the black pigments A added was 120 parts by weight.




In Example 14, 100 parts by weight of the black pigments B were continuously added to 100 parts by weight of the core particles for 100 minutes.




The essential production conditions are shown in Tables 5 and 6, and various properties of the obtained black colorants are shown in Tables 7 and 8.




Comparative Example 6 (Follow-up Test of Example 1 of Japanese Patent No. 3097208)




The silica particles (core particles 1) were dispersed in distilled water at the below-mentioned blending ratio. A silane-based coupling agent (γ-aminopropyl triethoxysilane) was gradually added to the obtained dispersion. After completion of addition of the silane-based coupling agent, the dispersion was allowed to stand at 50° C. for several hours until the reaction between the silica particles and the silane-based coupling agent was completed. Meanwhile, the termination of the reaction between the silica particles and the silane-based coupling agent was determined using FT-IR “MAGNA-IR” (manufactured by Nicolett Co., Ltd.). The resultant dispersion was transferred into an attritor, and the black pigments A (carbon black) were added to the dispersion. The resultant mixture was dispersed for 12 hours to conduct the reaction between the silane-based coupling agent and the black pigments A.




Dispersion Composition:






















Silica particles




10.0




parts by weight







Distilled water




84.3




parts by weight







Silane-based coupling agent




0.2




part by weight







Black pigments A




5.0




parts by weight















Various properties of the thus obtained colored silica particles are shown in Table 8.




Comparative Example 7 (Follow-up Test of Examples of Japanese Patent No. 3105511)




9.6 g of the silica particles (core particles 1) were placed in a 500-ml round bottom flask equipped with a magnetic stirrer and a Dean-Stark trap, and dried therein at 100° C. for 24 hours. 300 ml of toluene previously dried by azeotropic distillation under a nitrogen atmosphere, and 2.96 g of a silane-based coupling agent (γ-aminopropyl triethoxysilane) were added to the dried silica particles. The obtained suspension was refluxed at 111° C. for 5 hours, cooled to room temperature, and then centrifuged at a rotating speed of about 10,000 rpm. After removing a supernatant from the suspension, the resultant precipitate was washed with 500 ml of dichloromethane, and successively the mixture of the precipitate and dichloromethane was centrifuged. After a upernatant was removed from the mixture, the obtained residues were dried at 40° C. for 2.5 days in a vacuum dryer (200 mmHg), thereby obtaining 9.6 g of white particles (yield: 76%).




Next, an aqueous mixture prepared by dispersing 1.0 g of the above silica particles containing the silane-based coupling agent and 1.0 g of naphthol blue black in 40 ml of water, was placed in a round bottom flask equipped with a magnetic stirrer, stirred therein at room temperature for 18 hours, and then centrifuged. The resultant residues were dispersed in water and then centrifuged until the supernatant became colorless. The obtained residues were re-dispersed in water, and then freeze-dried using a freeze dryer, thereby 0.75 g of colored silica particles.




Various properties of the obtained colored silica particles are shown in Table 8.




Example 18




20 g of sodium docecylbenzenesulfonate (anionic surfactant) was added to 2 kg of the black colorant obtained in Example 5, and the resultant mixture was stirred at 30° C. for 30 minutes using a Henschel mixer, thereby obtaining coated black colorants.




The essential production conditions are shown in Table 9, and various properties of the obtained coated black colorants are shown in Table 10.




Example 19 to 23




The same procedure as defined in Example 18 was conducted except that kinds of black colorants, kinds and amounts of surfactants and/or polymeric dispersing agents, and conditions for edge runner treatment used in the coating step, were changed variously, thereby obtaining black colorants coated with the surfactants and/or polymeric dispersing agents.




The essential production conditions are shown in Table 9, and various properties of the obtained coated black colorants are shown in Table 10.




Example 24 to 42 and Comparative Examples 8 to 17




The same procedure as defined in Example 2: Production of ink-jet printing ink A was conducted except that kinds of black colorants were changed variously, thereby obtaining ink-jet printing inks.




The essential production conditions are shown in Tables 11 and 12, and various properties of the obtained ink-jet printing inks are shown in Tables 13 to 14.




Example 43 to 54 and Comparative Examples 18 to 25




The same procedure as defined in Example 3 was conducted except that kinds of black colorants were changed variously, thereby obtaining aqueous pigment dispersions.




The essential production conditions and various properties of the obtained aqueous pigment dispersions are shown in Tables 15 and 16.




Examples 55 to 66 and Comparative Examples 26 to 33




The same procedure as defined in Example 4 was conducted except that kinds of aqueous pigment dispersions were changed variously, thereby obtaining ink-jet printing inks.




The essential production conditions and various properties of the obtained ink-jet printing inks are shown in Tables 17 and 18.
















TABLE 1














Properties of core particles




















Average







Kind of






particle







core






diameter







particles




Kind




Shape




(μm)











Core




Silica




Spherical




0.021







particles 1







Core




Silica




Granular




0.013







particles 2







Core




Silica




Granular




0.048







particles 3







Core




Silica




Spherical




0.005







particles 4







Core




Alumina




Granular




0.098







particles 5







Core




Precipitated




Granular




0.059







particles 6




barium sulfate







Core




Mn-containing




Granular




0.282







particles 7




hematite








particles








(Mn content:








12.6 wt. %)



















Properties of core particles
















Kind of





BET specific




Specific







core




Sphericity




surface area




gravity







particles




(−)




value (m


2


/g)




(−)











Core




1.02




196.2




2.19







particles 1







Core




1.28




256.3




2.43







particles 2







Core




1.11




168.4




2.11







particles 3







Core




1.03




312.6




2.28







particles 4







Core




1.31




41.3




3.65







particles 5







Core




1.22




21.3




4.15







particles 6







Core




1.36




3.8




5.01







particles 7



















Properties of core particles
















Hue




















L*




a*




b*




C*




Hiding







Kind of core




value




value




value




value




power







particles




(−)




(−)




(−)




(−)




(cm


2


/g)











Core




93.1




0.1




0.3




0.3




6







particles 1







Core




94.0




0.3




−0.1




0.3




11







particles 2







Core




95.1




0.4




0.2




0.4




10







particles 3







Core




92.2




0.1




1.3




1.3




6







particles 4







Core




96.3




0.1




0.2




0.1




18







particles 5







Core




91.6




0.3




1.1




1.1




13







particles 6







Core




22.8




5.5




1.3




5.7




1,680







particles 7



























TABLE 2














Surface-treating step








Kind of




Additives
















Core




core





Calculated




Amount






particles




particles




Kind




as




(wt. %)









Core




Core




Sodium




Al




0.5






particles 8




particles 1




aluminate






Core




Core




Aluminum




Al




2.0






particles 9




particles 2




sulfate






Core




Core




Aluminum




Al




5.0






particles 10




particles 3




sulfate






Core




Core




Aluminum




Al




2.0






particles 11




particles 4




sulfate






Core




Core




Water




SiO


2






0.5






particles 12




particles 5




glass #3






Core




Core




Sodium




Al




2.0






particles 13




particles 6




aluminate








Water




SiO


2






0.5








glass #3



















Surface-treating step









Coating material

















Core





Calculated




Amount







particles




Kind




as




(wt. %)











Core




A




Al




0.49







particles 8







Core




A




Al




1.96







particles 9







Core




A




Al




4.76







particles 10







Core




A




Al




1.96







particles 11







Core




S




SiO


2






0.48







particles 12







Core




A




Al




1.93







particles 13




S




SiO


2






0.47



























TABLE 3














Properties of surface-treated core









particles





















BET











specific









Average





surface









particle





area




Specific







Kind of core




diameter




Sphericity




value




gravity







particles




(μm)




(−)




(m


2


/g)




(−)











Core




0.022




1.02




186.3




2.20







particles 8







Core




0.015




1.28




211.4




2.45







particles 9







Core




0.050




1.11




129.1




2.18







particles 10







Core




0.005




1.03




296.4




2.31







particles 11







Core




0.099




1.31




40.8




3.60







particles 12







Core




0.061




1.22




21.9




4.13







particles 13



















Properties of surface-treated core








particles
















Hue




















L*




a*




b*




C*




Hiding







Kind of core




value




value




value




value




power







particles




(−)




(−)




(−)




(−)




(cm


2


/g)











Core




93.1




0.1




0.1




0.1




6







particles 8







Core




94.1




0.2




0.1




0.2




10







particles 9







Core




94.6




0.2




0.1




0.2




11







particles 10







Core




92.0




0.1




1.4




1.4




6







particles 11







Core




93.8




0.1




0.3




0.3




21







particles 12







Core




91.0




0.4




0.8




0.9




14







particles 13



























TABLE 4














Properties of black pigments




















Average










particle







Black






diameter







pigments




Kind




Shape




(μm)











Black




Carbon black




Granular




0.022







pigments A




(furnace black)







Black




Carbon black




Granular




0.045







pigments B




(acetylene black)







Black




Aniline black




Granular




0.312







pigments C



















Properties of black pigments

















BET specific




Specific




Blackness







Black




surface area




gravity




(ΔL* value)







pigments




value (m


2


/g)




(−)




(−)











Black




134.0




1.82




16.6







pigments A







Black




71.2




1.95




17.1







pigments B







Black




56.8




1.74




15.9







pigments C



























TABLE 5














Production of black colorant









Coating step with gluing









agent









Additives


















Amount









added







Kind of core





(wt.






Examples




particles




Kind




part)









Example 5




Core




Methyl hydrogen




4.0







particles 1




polysiloxane






Example 6




Core




γ-aminopropyl




10.0







particles 2




triethoxysilane






Example 7




Core




Methyl triethoxysilane




2.0







particles 3






Example 8




Core




Methyl hydrogen




8.0







particles 4




polysiloxane






Example 9




Core




Isopropyl




1.0







particles 5




triisostearoyl








titanate






Example 10




Core




Water-soluble acrylic




2.0







particles 6




resin






Example 11




Core




Methyl triethoxysilane




4.0







particles 8






Example 12




Core




Methyl hydrogen




2.0







particles 9




polysiloxane






Example 13




Core




Methyl




5.0







particles 10




trimethoxysilane






Example 14




Core




Methyl hydrogen




5.0







particles 11




polysiloxane






Example 15




Core




Phenyl triethoxysilane




6.0







particles 12






Example 16




Core




Dimethyl




5.0







particles 13




dimethoxysilane






Example 17




Particles




Methyl hydrogen




5.0







used in




polysiloxane







Example 1



















Production of black colorant









Coating step with gluing agent
















Coating








amount
















Edge runner treatment




(calculated


















Linear load





Time




as C)

















Examples




(N/cm)




(Kg/cm)




(min)




(wt. %)











Example 5




588




60




30




1.06







Example 6




588




60




60




1.63







Example 7




294




30




30




0.13







Example 8




588




60




30




2.10







Example 9




441




45




20




0.74







Example 10




735




75




60




1.00







Example 11




588




60




90




0.25







Example 12




294




30




60




0.54







Example 13




588




60




45




0.41







Example 14




588




60




20




1.05







Example 15




490




50




30




2.04







Example 16




735




75




45




0.94







Example 17




588




60




45




1.35




















Production of black colorant









Adhesion step with black









pigments









Black pigments


















Amount added







Examples




Kind




(wt. part)











Example 5




A




50.0







Example 6




B




100.0







Example 7




C




100.0







Example 8




A




120.0







Example 9




A




100.0







Example 10




B




120.0







Example 11




A




30.0







Example 12




B




100.0







Example 13




C




150.0







Example 14




B




100.0







Example 15




A




50.0







Example 16




B




100.0







Example 17




C




100.0




















Production of black colorant









Adhesion step with black pigments
















Amount








adhered
















Edge runner treatment




(calculated


















Linear load





Time




as C)

















Examples




(N/cm)




(Kg/cm)




(min)




(wt. %)











Example 5




588




60




60




32.18







Example 6




588




60




60




48.63







Example 7




588




60




90




40.01







Example 8




735




75




60




54.35







Example 9




588




60




60




48.92







Example 10




588




60




30




54.36







Example 11




588




60




90




22.86







Example 12




441




45




120




48.77







Example 13




735




75




120




47.52







Example 14




588




60




30




49.56







Example 15




588




60




30




32.35







Example 16




294




30




40




48.76







Example 17




588




60




120




40.13



























TABLE 6














Production of black colorant









Coating step with gluing agent







Kind




Additives














Comparative




of core





Amount added






Examples




particles




Kind




(wt. part)









Comparative




Core
















Example 1




particles 1






Comparative




Core




Methyl hydrogen




 0.005






Example 2




particles 1




polysiloxane






Comparative




Core




Methyl hydrogen




4.0






Example 3




particles 1




polysiloxane






Comparative




Core




Methyl hydrogen




4.0






Example 4




particles 1




polysiloxane






Comparative




Core




Methyl hydrogen




4.0






Example 5




particles 7




polysiloxane

















Production of black colorant








Coating step with gluing agent














Edge runner treatment




Coating amount















Comparative




Linear load





Time




(calculated as C)















Examples




(N/cm)




(Kg/cm)




(min)




(wt. %)









Comparative


























Example 1






Comparative




588




60




30




1 × 10


−3








Example 2






Comparative




588




60




30




1.07






Example 3






Comparative




588




60




30




1.06






Example 4






Comparative




588




60




30




1.06






Example 5

















Production of black colorant








Adhesion step with black pigments







Black pigments















Comparative





Amount added







Examples




Kind




(wt. part)











Comparative




A




50.0







Example 1







Comparative




A




50.0







Example 2







Comparative




A




 0.5







Example 3







Comparative




A




750.0 







Example 4







Comparative




A




50.0







Example 5


















Production of black colorant








Adhesion step with black pigments














Edge runner treatment




Amount adhered















Comparative




Linear load





Time




(calculated as C)















Examples




(N/cm)




(Kg/cm)




(min)




(wt. %)









Comparative




588




60




60




32.30






Example 1






Comparative




588




60




60




32.15






Example 2






Comparative




588




60




60




 0.48






Example 3






Comparative




588




60




60




87.79






Example 4






Comparative




588




60




60




32.22






Example 5
























TABLE 7













Properties of black colorant



















BET specific








Average particle




Sphericity




surface area







Examples




diameter (μm)




(−)




value (m


2


/g)











Example 5




0.023




1.02




152.1







Example 6




0.018




1.28




180.5







Example 7




0.052




1.11




98.3







Example 8




0.009




1.03




198.6







Example 9




0.100




1.31




50.4







Example 10




0.063




1.22




37.2







Example 11




0.024




1.03




156.6







Example 12




0.020




1.28




170.9







Example 13




0.055




1.12




80.1







Example 14




0.008




1.03




211.4







Example 15




0.103




1.31




49.5







Example 16




0.064




1.22




35.7







Example 17




0.026




1.06




106.3

















Properties of black colorant

















Specific




Blackness




Tinting








gravity




(L* value)




strength







Examples




(−)




(−)




(%)











Example 5




2.04




17.9




127







Example 6




2.13




18.7




136







Example 7




1.92




17.0




122







Example 8




1.99




17.2




140







Example 9




2.73




17.3




136







Example 10




2.93




19.0




136







Example 11




2.08




17.2




136







Example 12




2.19




19.1




130







Example 13




1.91




16.9




124







Example 14




2.03




17.3




135







Example 15




2.93




20.8




128







Example 16




2.99




20.2




129







Example 17




2.01




17.0




123


















Properties of black colorant

















Light resistance




Degree of desorption








(ΔE* value)




of black pigments







Examples




(−)




(−)











Example 5




1.8




5







Example 6




1.6




5







Example 7




1.9




5







Example 8




1.8




5







Example 9




1.5




4







Example 10




1.4




4







Example 11




1.0




5







Example 12




1.6




5







Example 13




1.5




5







Example 14




1.4




5







Example 15




1.3




5







Example 16




1.1




5







Example 17




1.8




5

























TABLE 8













Properties of black colorant



















BET specific







Comparative




Average particle




Sphericity




surface area







Examples




diameter (μm)




(−)




value (m


2


/g)











Comparative




0.022




1.06




172.3







Example 1







Comparative




0.022




1.05




160.5







Example 2







Comparative




0.021




1.02




191.2







Example 3







Comparative




0.033




1.08




141.3







Example 4







Comparative




0.283




1.39




 14.8







Example 5







Comparative




0.021




1.02




163.8







Example 6







Comparative




0.021




1.02




180.1







Example 7

















Properties of black colorant

















Specific




Blackness




Tinting







Comparative




gravity




(L* value)




strength







Examples




(−)




(−)




(%)











Comparative




2.07




23.0




102







Example 1







Comparative




2.07




22.8




105







Example 2







Comparative




2.14




34.5




101







Example 3







Comparative




1.86




16.8




197







Example 4







Comparative




3.87




17.4




118







Example 5







Comparative




2.05




18.0




108







Example 6







Comparative




2.14




23.4




 95







Example 7


















Properties of black colorant

















Light resistance




Degree of desorption







Comparative




(ΔE* value)




of black pigments







Examples




(−)




(−)











Comparative




6.3




1







Example 1







Comparative




6.0




2







Example 2







Comparative




1.7












Example 3







Comparative




5.5




1







Example 4







Comparative




3.5




1







Example 5







Comparative




6.9




1







Example 6







Comparative




11.2 












Example 7


























TABLE 9













Production of surface-coated








black colorant







Coating step with surfactant







Additives

















Kind of





Amount








black





added







Examples




colorant




Kind




(wt. part)











Example 18




Example 5




Sodium




1.0









dodecylbenzene









sulfonate







Example 19




Example 7




Sodium acrylate




2.0







Example 20




Example 9




Sodium




1.0









lauryl sulfate







Example 21




Example 10




Nonylphenyl




5.0









polyethylene









glycol ether







Example 22




Example 12




Sodium




1.0









dodecylbenzene









sulfonate







Example 23




Example 14




Sodium




2.0









dodecylbenzene









sulfonate

















Production of surface-coated black







colorant







Coating step with surfactant

















Treating




Treating




Coating amount








temperature




time




(calculated as C)







Examples




(° C.)




(min)




(wt. %)











Example 18




30




30




0.61







Example 19




25




30




0.70







Example 20




30




20




0.48







Example 21




30




30




3.69







Example 22




25




20




0.60







Example 23




35




30




1.21


























TABLE 10













Properties of black colorant

















Average





BET specific








particle





surface




Specific







diameter




Sphericity




area value




gravity






Examples




(μm)




(−)




(m


2


/g)




(−)









Example 18




0.023




1.02




145.6




2.02






Example 19




0.052




1.11




 94.5




1.90






Example 20




0.100




1.31




 48.2




2.71






Example 21




0.064




1.22




 34.3




2.84






Example 22




0.020




1.28




168.0




2.18






Example 23




0.009




1.03




176.4




2.01
















Properties of black colorant



















Light








Blackness




Tinting




resistance








(L* value)




strength




(ΔE* value)







Examples




(−)




(%)




(−)











Example 18




18.0




128




1.7







Example 19




17.2




122




1.8







Example 20




17.4




137




1.6







Example 21




19.3




136




1.3







Example 22




19.2




131




1.5







Example 23




17.5




136




1.3


























TABLE 11













Production of black ink-jet printing ink

















Black colorant





Colloidal silica


















Amount





Amount








blended





blended






Examples




Kind




(wt. part)




Kind




(wt. part)









Example 24




Example 5




5.0
















Example 25




Example 6




5.0
















Example 26




Example 7




5.0
















Example 27




Example 8




5.0
















Example 28




Example 9




5.0
















Example 29




Example 10




5.0
















Example 30




Example 11




5.0
















Example 31




Example 12




5.0
















Example 32




Example 13




5.0
















Example 33




Example 14




5.0
















Example 34




Example 15




5.0
















Example 35




Example 16




5.0
















Example 36




Example 17




5.0
















Example 37




Example 18




5.0
















Example 38




Example 19




5.0
















Example 39




Example 20




5.0
















Example 40




Example 21




5.0
















Example 41




Example 22




5.0
















Example 42




Example 23




5.0


































TABLE 12













Production of black ink-jet printing ink















Black colorant





Colloidal silica

















Amount





Amount






Comparative





blended





blended






Examples




Kind




(wt. part)




Kind




(wt. part)









Comparative




Black




5.0




Core




10.0






Example 8




pigments A





particles 1






Comparative




Black




5.0




Core




10.0






Example 9




pigments B





particles 7






Comparative




Black




5.0




Core




10.0






Example 10




pigments C





particles 1






Comparative




Comparative




5.0
















Example 11




Example 1






Comparative




Comparative




5.0
















Example 12




Example 2






Comparative




Comparative




5.0
















Example 13




Example 3






Comparative




Comparative




5.0
















Example 14




Example 4






Comparative




Comparative




5.0
















Example 15




Example 5






Comparative




Comparative




5.0
















Example 16




Example 6






Comparative




Comparative




5.0
















Example 17




Example 7
























TABLE 13













Properties of black ink-jet printing ink














Dispersion stability




















Percentage of










change in








Dispersed





dispersed








particle




Visual




particle








diameter




observation




diameter







Examples




(μm)




(−)




(%)











Example 24




0.03




5




6.6







Example 25




0.03




5




6.8







Example 26




0.06




5




6.4







Example 27




0.02




5




6.5







Example 28




0.13




4




8.8







Example 29




0.08




4




9.2







Example 30




0.03




5




5.6







Example 31




0.03




5




5.3







Example 32




0.06




5




5.1







Example 33




0.02




5




5.4







Example 34




0.13




4




8.4







Example 35




0.08




4




8.9







Example 36




0.03




5




6.6







Example 37




0.03




5




4.4







Example 38




0.03




5




4.5







Example 39




0.12




5




6.7







Example 40




0.08




5




7.5







Example 41




0.03




5




3.9







Example 42




0.02




5




4.0

















Properties of black ink-jet printing ink


















Light




Anti-








Blackness




resistance




clogging








(L* value)




(ΔE* value)




property







Examples




(−)




(−)




(−)











Example 24




18.0




1.8




5







Example 25




18.7




1.5




5







Example 26




17.2




1.8




5







Example 27




17.4




1.8




5







Example 28




17.4




1.5




4







Example 29




19.2




1.4




4







Example 30




17.3




1.0




5







Example 31




19.4




1.5




5







Example 32




17.0




1.4




5







Example 33




17.4




1.5




5







Example 34




20.9




1.3




4







Example 35




20.4




1.0




4







Example 36




17.1




1.7




5







Example 37




18.2




1.6




5







Example 38




17.3




1.7




5







Example 39




17.6




1.5




5







Example 40




19.5




1.3




5







Example 41




19.4




1.3




5







Example 42




17.5




1.4




5

























TABLE 14













Properties of black ink-jet printing ink














Dispersion stability




















Percentage of










change in








Dispersed





dispersed








particle




Visual




particle







Comparative




diameter




observation




diameter







Examples




(μm)




(−)




(%)











Comparative




0.08




1




18.8







Example 8







Comparative




0.14




1




20.1







Example 9







Comparative




0.66




1




24.9







Example 10







Comparative




0.22




1




18.0







Example 11







Comparative




0.21




2




17.1







Example 12







Comparative




0.07




3




13.5







Example 13







Comparative




0.18




2




17.0







Example 14







Comparative




0.22




2




22.2







Example 15







Comparative




0.16




1




15.3







Example 16







Comparative




0.08




3




 8.6







Example 17

















Properties of black ink-jet printing ink


















Light









Blackness




resistance




Anti-clogging







Comparative




(L* value)




(ΔE* value)




property







Examples




(−)




(−)




(−)











Comparative




17.3




6.8




2







Example 8







Comparative




18.0




6.6




2







Example 9







Comparative




17.2




8.9




1







Example 10







Comparative




23.4




6.3




2







Example 11







Comparative




23.0




6.1




2







Example 12







Comparative




35.1




1.8




3







Example 13







Comparative




17.2




5.4




2







Example 14







Comparative




17.9




3.4




1







Example 15







Comparative




18.3




6.7




2







Example 16







Comparative




23.6




11.1 




3







Example 17


























TABLE 15













Production of aqueous pigment dispersion

















Black colorant





Colloidal silica


















Amount





Amount








blended





blended






Examples




Kind




(wt. part)




Kind




(wt. part)









Example 43




Example 5




20.0
















Example 44




Example 7




20.0
















Example 45




Example 9




20.0
















Example 46




Example 10




20.0
















Example 47




Example 12




20.0
















Example 48




Example 14




20.0
















Example 49




Example 18




20.0
















Example 50




Example 19




20.0
















Example 51




Example 20




20.0
















Example 52




Example 21




20.0
















Example 53




Example 22




20.0
















Example 54




Example 23




20.0


























Properties of aqueous pigment dispersion














Dispersion stability




















Percentage of










change in








Dispersed





dispersed








particle




Visual




particle








diameter




observation




diameter







Examples




(μm)




(−)




(%)











Example 43




0.06




5




8.1







Example 44




0.08




5




8.4







Example 45




0.16




4




10.6 







Example 46




0.10




4




10.4 







Example 47




0.06




5




6.6







Example 48




0.05




5




7.3







Example 49




0.05




5




5.1







Example 50




0.05




5




5.2







Example 51




0.13




5




7.6







Example 52




0.09




5




8.1







Example 53




0.05




5




4.8







Example 54




0.04




5




5.0

























TABLE 16













Production of aqueous pigment dispersion















Black colorant





Colloidal silica

















Amount





Amount






Comparative





blended





blended






Examples




Kind




(wt. part)




Kind




(wt. part)









Comparative




Black




10.0




Core




10.0






Example 18




pigments A





particles 1






Comparative




Comparative




20.0
















Example 19




Example 1






Comparative




Comparative




20.0
















Example 20




Example 2






Comparative




Comparative




20.0
















Example 21




Example 3






Comparative




Comparative




20.0
















Example 22




Example 4






Comparative




Comparative




20.0
















Example 23




Example 5






Comparative




Comparative




20.0
















Example 24




Example 6






Comparative




Comparative




20.0
















Example 25




Example 7
















Properties of aqueous pigment dispersion














Dispersion stability


















Percentage of









change in







Dispersed





dispersed







particle




Visual




particle






Comparative




diameter




observation




diameter






Examples




(μm)




(−)




(%)









Comparative




0.18




1




21.6






Example 18






Comparative




0.31




1




21.5






Example 19






Comparative




0.33




2




21.2






Example 20






Comparative




0.23




3




17.3






Example 21






Comparative




0.26




2




21.2






Example 22






Comparative




0.28




2




26.3






Example 23






Comparative




0.24




1




18.6






Example 24






Comparative




0.19




3




13.8






Example 25

























TABLE 17













Production of ink-jet printing ink








Aqueous pigment dispersion

















Amount blended







Examples




Kind




(wt. part)











Example 55




Example 43




25.0







Example 56




Example 44




25.0







Example 57




Example 45




25.0







Example 58




Example 46




25.0







Example 59




Example 47




25.0







Example 60




Example 48




25.0







Example 61




Example 49




25.0







Example 62




Example 50




25.0







Example 63




Example 51




25.0







Example 64




Example 52




25.0







Example 65




Example 53




25.0







Example 66




Example 54




25.0

















Properties of ink-jet printing ink














Dispersion stability




















Percentage of










change in








Dispersed





dispersed








particle




Visual




particle








diameter




observation




diameter







Examples




(μm)




(−)




(%)











Example 55




0.02




5




6.4







Example 56




0.05




5




6.3







Example 57




0.10




4




8.3







Example 58




0.06




4




8.6







Example 59




0.02




5




5.2







Example 60




0.02




5




5.1







Example 61




0.02




5




4.2







Example 62




0.03




5




4.2







Example 63




0.09




5




6.5







Example 64




0.05




5




7.1







Example 65




0.02




5




3.8







Example 66




0.03




5




3.6

















Properties of ink-jet printing ink


















Light









Blackness




resistance




Anti-clogging








(L* value)




(ΔE* value)




property







Examples




(−)




(−)




(−)











Example 55




18.0




1.7




5







Example 56




17.3




1.6




5







Example 57




17.3




1.5




4







Example 58




19.0




1.4




4







Example 59




19.2




1.4




5







Example 60




17.8




1.4




5







Example 61




18.1




1.5




5







Example 62




17.3




1.6




5







Example 63




17.5




1.4




5







Example 64




19.3




1.2




5







Example 65




19.1




1.2




5







Example 66




17.6




1.1




5


























TABLE 18













Production of ink-jet printing ink








Aqueous pigment dispersion















Comparative





Amount blended







Examples




Kind




(wt. part)











Comparative




Comparative Example 18




25.0







Example 26







Comparative




Comparative Example 19




25.0







Example 27







Comparative




Comparative Example 20




25.0







Example 28







Comparative




Comparative Example 21




25.0







Example 29







Comparative




Comparative Example 22




25.0







Example 30







Comparative




Comparative Example 23




25.0







Example 31







Comparative




Comparative Example 24




25.0







Example 32







Comparative




Comparative Example 25




25.0







Example 33

















Properties of ink-jet printing ink














Dispersion stability




















Percentage of










change in








Dispersed





dispersed








particle




Visual




particle







Comparative




diameter




observation




diameter







Examples




(μm)




(−)




(%)











Comparative




0.08




1




18.4







Example 26







Comparative




0.20




1




17.8







Example 27







Comparative




0.19




2




17.0







Example 28







Comparative




0.06




3




13.3







Example 29







Comparative




0.17




2




16.8







Example 30







Comparative




0.21




2




21.9







Example 31







Comparative




0.15




1




15.1







Example 32







Comparative




0.07




3




 8.5







Example 33

















Properties of ink-jet printing ink


















Light









Blackness




resistance




Anti-clogging







Comparative




(L* value)




(ΔE* value)




property







Examples




(−)




(−)




(−)











Comparative




18.7




6.7




2







Example 26







Comparative




23.3




6.2




2







Example 27







Comparative




22.8




6.1




2







Example 28







Comparative




35.0




1.8




3







Example 29







Comparative




17.2




5.3




2







Example 30







Comparative




17.8




3.3




1







Example 31







Comparative




18.1




6.5




2







Example 32







Comparative




23.5




11.0 




3







Example 33














Claims
  • 1. A black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:extender pigments as core particles; a gluing agent-coating layer formed on at least a part of the surface of said core particle; and a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer.
  • 2. A black colorant according to claim 1, which further has a BET specific surface area value of 15 to 1,000 m2/g, a specific gravity of 1.3 to 3.0 and a blackness L* value of not more than 22.0.
  • 3. A black colorant according to claim 1, wherein said gluing agent is at least one material selected from the group consisting of organosilicon compounds and coupling agents.
  • 4. A black colorant according to claim 1, wherein the amount of said black pigment coat is 1 to 500 parts by weight based on 100 parts by weight of said extender pigments.
  • 5. A black colorant according to claim 1, which further comprises an outer coating layer formed on at least a part of said black pigment coat, comprising at least one material selected from the group consisting of anionic surfactants, nonionic surfactants, cationic surfactants and polymeric dispersing agents.
  • 6. A black colorant according to claim 5, wherein the amount of said outer coating layer is 0.1 to 10.0% by weight, calculated as C, based on the weight of the black colorant.
  • 7. A black colorant according to claim 1, wherein a coating layer comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon, is formed between the surface of said core particle and the gluing agent-coating layer.
  • 8. A black colorant according to claim 7, wherein the amount of said coating layer comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon, is 0.01 to 20% by weight, calculated as Al, SiO2 or a sum of Al and SiO2, based on the weight of the core particles coated therewith.
  • 9. A black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, a BET specific surface area value of 15 to 1,000 m2/g, a specific gravity of 1.3 to 3.0 and a blackness L* value of not more than 22.0, comprising:extender pigments as core particles; a gluing agent-coating layer formed on at least a part of the surface of said core particle; and a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer in the amount of 1 to 500 parts by weight based on 100 parts by weight of said extender pigments.
  • 10. A black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:extender pigments as core particles; a gluing agent-coating layer formed on at least a part of the surface of said core particle; a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer; and an outer coating layer formed on at least a part of said black pigment coat, comprising at least one material selected from the group consisting of anionic surfactants, nonionic surfactants, cationic surfactants and polymeric dispersing agents.
  • 11. A black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:extender pigments as core particles; a coating layer formed on at least a part of the surface of said core particle, comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon; a gluing agent-coating layer formed on at least a part of the surface of said coating layer; a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer.
  • 12. A black colorant for ink-jet printing ink, having an average particle diameter of 0.001 to 0.15 μm, comprising:extender pigments as core particles; a coating layer formed on at least a part of the surface of said core particle, comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon, a gluing agent-coating layer formed on at least a part of the surface of said coating layer; a black pigment coat uniformly formed on at least a part of said gluing agent-coating layer; and an outer coating layer formed on at least a part of said black pigment coat, comprising at least one material selected from the group consisting of anionic surfactants, nonionic surfactants, cationic surfactants and polymeric dispersing agents.
  • 13. An ink-jet printing ink comprising the black colorant as defined in claim 1 and an ink base solution.
  • 14. An ink-jet printing ink according to claim 13, wherein the amount of said black colorant is 1 to 20% by weight based on the weight of the ink base solution.
  • 15. An ink-jet printing ink comprising the black colorant as defined in claim 9, 10, 11 or 12 and an ink base solutionthe amount of said black colorant being 1 to 20% by weight based on the weight of the ink base solution.
  • 16. An aqueous pigment dispersion comprising 10 to 40% by weight of the black colorant as defined in claim 1, and a base solution for the aqueous pigment dispersion.
  • 17. An ink-jet printing ink comprising the aqueous pigment dispersion as defined in claim 16, a dispersant and water.
Priority Claims (2)
Number Date Country Kind
2001-173289 Jun 2001 JP
2002-059463 Mar 2002 JP
US Referenced Citations (2)
Number Name Date Kind
20020069790 Hayashi et al. Jun 2002 A1
20030056693 Hayashi et al. Mar 2003 A1