Black plate-shaped ferrite composite particles with magnet oplumbite structure and magnetic recording medium using the same

Abstract
Black plate-shaped ferrite composite particles with magnetoplumbite structure, particle size of 0.01 to 0.2 μm are surface coated with an organosilicon compound(s) and a carbon black coating is applied over the organosilicon coating layer. Optionally, a coating of silicon or aluminum oxide or hydroxide is provided on the surface of the black plate-shaped composite particles and below the organosilicon layer. The particles have a high blackness and when applied to a non-magnetic substrate with a binder resin to form a magnetic medium provide low light transmittance, low surface resistivity and a smooth surface.
Description




BACKGROUND OF THE INVENTION




The present invention relates to black plate-shaped ferrite composite particles with magnetoplumbite structure and a magnetic recording medium using the black plate-shaped ferrite composite particles with magnetoplumbite structure. More particularly, the present invention relates to black plate-shaped ferrite composite particles with magnetoplumbite structure which are excellent in dispersibility in a vehicle due to less amount of carbon black fallen-off from the surface of each black plate-shaped ferrite composite particles with magnetoplumbite structure, and have a high blackness and a low volume resistivity, and a magnetic recording medium capable of not only showing a low light transmittance and a low surface resistivity even when the amount of carbon black fine particles added to a magnetic recording layer thereof is as small as possible, but also having a smooth surface, by using the black plate-shaped ferrite composite particles with magnetoplumbite structure.




With a development of miniaturized, lightweight video or audio magnetic recording and reproducing apparatuses for long-time recording, magnetic recording media such as a magnetic tape and magnetic disk have been increasingly and strongly desired to have a higher performance, namely, a higher recording density, higher output characteristic, in particular, an improved frequency characteristic and a lower noise level.




Especially, video tapes have recently been desired more and more to have a higher picture quality, and the frequencies of carrier signals recorded in recent video tapes are higher than those recorded in conventional video tapes. In other words, the signals in the short-wave region have come to be used, and as a result, the magnetization depth from the surface of a magnetic tape has come to be remarkably small.




In order to enhance output characteristics of magnetic recording media, especially an S/N ratio thereof with respect to signals having a short wavelength, there have been demanded fineness of magnetic particles, reduction in thickness of a magnetic recording layer, high dispersibility of magnetic particles and surface smoothness of a magnetic coating film.




In general, as magnetic particles having a high coercive force, there are known magnetic metal particles containing iron as a main component, plate-shaped ferrite particles with magnetoplumbite structure, or the like.




Since the above-mentioned plate-shaped ferrite particles with magnetoplumbite structure are a stable oxide compound, there have been a large demand thereof especially in the field of data tapes which are required to retain recorded information for a long period of time.




However, it is also known that due to the fact that the plate-shaped ferrite particles with magnetoplumbite structure are a stable oxide compound, electrons therewithin are less movable, thereby exhibiting a volume resistivity as high as not less than 1.0×10


8


Ω·cm. When such plate-shaped ferrite particles with magnetoplumbite structure are used as magnetic particles for magnetic recording media, there arises such a disadvantage that the surface resistivity of the obtained magnetic recording media becomes too high, especially more than 1.0×10


12


Ω/sq.




The magnetic recording media having such a high surface resistivity value cause problems such as attachment of cut chips, dusts or the like onto the surface thereof during the production process or upon use due to the increase in electrostatic charge amount, resulting in frequently generating drop-out. Therefore, in order to produce magnetic recording media whose surface resistivity value is reduced to not more than 10


10


Ω/sq, it has been strongly demanded to provide plate-shaped ferrite particles with magnetoplumbite structure which have a volume resistivity value as low as possible.




On the other hand, at the present time, the end position of a magnetic recording medium such as magnetic tapes has been detected by sensing a high light transmittance portion of the magnetic recording medium by means of a video deck. In the case where the particle size of magnetic particles dispersed in the magnetic recording layer become finer and the thickness of the magnetic recording medium is reduced in order to meet the requirement for high performance of the magnetic recording medium as described hereinbefore, the magnetic recording medium shows a high light transmittance as a whole, so that it has been difficult to detect the end position thereof by means of the video deck. In order to solve this problem, carbon black fine particles have been added to the magnetic recording layer in an amount of usually about 6 to 12 parts by weight based on 100 parts by weight of the magnetic particles, thereby reducing the light transmittance of the magnetic recording medium. For this reason, in current videotapes, it is indispensable to add carbon black fine particles, etc., to the magnetic recording layer thereof.




When a large amount of carbon black fine particles are added to the magnetic recording layer, the obtained magnetic recording media can show not only a low light transmittance but also a low surface resistivity value, because the carbon black fine particles are conductive particles. However, since the carbon black fine particles are fine particles having an average particle size as small as about 0.002 to about 0.05 μm, and have a large BET specific surface area and a low solvent-wettability, it is difficult to disperse these particles in vehicles. For this reason, it also becomes difficult to produce magnetic recording media having a smooth surface. In addition, since the addition of the large amount of such carbon black fine particles becomes to increase in amount of non-magnetic components in the magnetic recording layer, the obtained magnetic recording media is deteriorated in signal recording properties, thereby obstructing not only high-density recording but also reduction in thickness of the magnetic recording layer.




Consequently, it has been required to provide plate-shaped ferrite particles with magnetoplumbite structure having an excellent blackness and a low volume resistivity value in order to obtain magnetic recording media which can exhibit a sufficiently low surface resistivity value and a sufficiently low light transmittance even when the amount of carbon black fine particles added to the magnetic recording layer is reduced to a level as low as possible, especially less than 6 parts by weight based on 100 parts by weight of magnetic particles.




Hitherto, as methods of reducing the surface resistivity value of magnetic recording media using the plate-shaped ferrite particles with magnetoplumbite structure, there are known a method of adding a large amount of carbon fine particles to the magnetic recording layer, and a method of lowering the volume resistivity value of the magnetic particles per se, as described hereinabove. As the method of lowering the volume resistivity value, there are known a method of incorporating Fe


2+


into plate-shaped hexagonal ferrite particles (Japanese Patent Application Laid-Open (KOKAI) Nos. 62-154228(1987) and 2-208821(1990), etc.), a method of depositing 2 to 20% by weight of carbon onto the surfaces of particles by heat-treating plate-shaped hexagonal ferrite particles at a temperature of 100 to 450° C. by a hydrogen gas stream and then treating the reduced particles under a carbon dioxide gas stream (Japanese Patent Application Laid-Open (KOKAI) No. 4-157615(1992), etc.), or the like.




At the present time, it has been most strongly demanded to provide plate-shaped ferrite particles with magnetoplumbite structure, which show an excellent blackness and a low volume resistivity value. However, such plate-shaped ferrite particles with magnetoplumbite structure, which can satisfy these properties have not been obtained yet.




That is, the above-mentioned Fe


2+


-containing plate-shaped hexagonal ferrite particles show a low volume resistivity value. However, as shown in Comparative Examples hereinafter, since the plate-shaped hexagonal ferrite particles are unsatisfactory in blackness, magnetic recording media obtained by using these particles cannot show a sufficiently low light transmittance. In addition, because of the inclusion of Fe


2+


, these particles are deteriorated in dispersibility in vehicles, so that it is difficult to obtain a magnetic recording layer having a smooth surface. Further, the plate-shaped hexagonal ferrite particles are deteriorated in oxidation stability, and tends to suffer from change in coercive force value with the passage of time due to the fact that Fe


2+


contained therein is readily oxidized into Fe


3+


.




The above-mentioned carbon-deposited plate-shaped hexagonal ferrite particles exhibit an excellent blackness and a low volume resistivity value. However, because of the production process including heat-treating the plate-shaped hexagonal ferrite particles under a hydrogen gas stream, the obtained particles inevitably contain Fe


2+


as shown in Comparative Examples hereinafter. Accordingly, the carbon-deposited plate-shaped hexagonal ferrite particles also have the same defects as described above, i.e., suffer from change in coercive force value with the passage of time. In addition, since the adhesion force of carbon particles onto the surfaces of the plate-shaped hexagonal ferrite particles is weak, carbon particles tend to be desorbed or fallen-off therefrom when the particles are dispersed in vehicles. As a result, the dispersibility of the particles in vehicles is deteriorated, so that the obtained magnetic recording media show a large light transmittance and are unsatisfactory in surface smoothness as shown in Comparative Examples hereinafter.




As a result of the present inventors' earnest studies, it has been found that by forming on a surface of each plate-shaped ferrite particle with magnetoplumbite structure a coating layer comprising at least one organosilicon compound selected from the group consisting of:




(1) organosilane compounds obtainable from an alkoxysilane compound,




(2) polysiloxanes or modified polysiloxanes, and




(3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compound, and




forming on the surface of the organosilicon coating layer a carbon black coating in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of said plate-shaped ferrite particles with magnetoplumbite structure.




The thus obtained black plate-shaped ferrite composite particles with magnetoplumbite structure, having an average particle size of 0.01 to 0.2 μm, are useful as magnetic particles for high-density magnetic recording media, because the black plate-shaped ferrite composite particles with magnetoplumbite structure can exhibit a high blackness and a low volume resistivity value without containing almost Fe


2+


, and have an excellent dispersibility, thereby enabling the production of such magnetic recording media which show a low light transmittance and a low surface resistivity value even when the amount of carbon black fine particles added to the magnetic recording layer thereof is reduced to a level as low as possible, and which are excellent in surface smoothness. The present invention has been attained based on the finding.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide plate-shaped ferrite particles with magnetoplumbite structure, which can exhibit a high blackness and a low volume resistivity value without containing Fe


2+


thereinto.




It is another object of the present invention to provide a magnetic recording medium capable of showing a low light transmittance, a low surface resistivity value and an excellent surface smoothness.




To accomplish the aims, in a first aspect of the present invention, there are provided black plate-shaped ferrite composite particles with magnetoplumbite structure, having an average particle size of 0.01 to 0.2 μm, comprising:




plate-shaped ferrite particles with magnetoplumbite structure;




a coating layer formed on surface of the plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one organosilicon compound selected from the group consisting of:




(1) organosilane compounds obtainable from an alkoxysilane compounds,




(2) polysiloxanes or modified polysiloxanes, and




(3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and




a carbon black coating formed on the coating layer comprising the organosilicon compound, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure.




In a second aspect of the present invention, there are black plate-shaped ferrite composite particles with magnetoplumbite structure, having an average particle size of 0.01 to 0.2 μm, comprising:




plate-shaped ferrite particles with magnetoplumbite structure;




a coating formed on at least part of the surface of the plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon in an amount of 0.01 to 20% by weight, calculated as Al or SiO


2


, based on the total weight of the coated plate-shaped ferrite particles with magnetoplumbite structure;




an organosilicon coating layer formed on the surface of the oxide or hydroxide coating, comprising at least one organosilicon compound selected from the group consisting of:




(1) organosilane compounds obtainable from an alkoxysilane compounds,




(2) polysiloxanes or modified polysiloxanes, and




(3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and




a carbon black coating formed on the organosilicon coating layer comprising the organosilicon compound, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure.




In a third aspect of the present invention, there is provided a magnetic recording medium comprising:




a non-magnetic base film; and




a magnetic recording layer comprising a binder resin and black plate-shaped ferrite composite particles with magnetoplumbite structure, having an average particle size of 0.01 to 0.2 μm, comprising:




plate-shaped ferrite particles with magnetoplumbite structure;




an organosilicon coating layer formed on surface of the plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one organosilicon compound selected from the group consisting of:




(1) organosilane compounds obtainable from an alkoxysilane compounds,




(2) polysiloxanes or modified polysiloxanes, and




(3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and




a carbon black coating formed on the organosilicon coating layer, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure.




In a fourth aspect of the present invention, there is provided a magnetic recording medium comprising:




a non-magnetic base film; and




a magnetic recording layer comprising a binder resin and black plate-shaped ferrite composite particles with magnetoplumbite structure, having.an average particle size of 0.01 to 0.2 μm, comprising:




plate-shaped ferrite particles with magnetoplumbite structure;




an oxide or hydroxide coating formed on at least part of the surface of the plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon in an amount of 0.01 to 20% by weight, calculated as Al or SiO


2


, based on the total weight of the coated plate-shaped ferrite particles with magnetoplumbite structure;




an organosilicon coating layer formed on the surface of the oxide or hydroxide coating, comprising at least one organosilicon compound selected from the group consisting of:




(1) organosilane compounds obtainable from an alkoxysilane compounds,




(2) polysiloxanes or modified polysiloxanes, and




(3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and




a carbon black coating formed on the organosilicon coating layer, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure.




DETAILED DESCRIPTION OF THE INVENTION




First, the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention which are useful as magnetic particles for magnetic recording media, are explained.




The black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, have an average particle size of 0.01 to 0.2 μm, and comprise plate-shaped ferrite particles with magnetoplumbite structure as core particles, a coating layer comprising an organosilicon compound which is formed on the surface of each plate-shaped ferrite particles with magnetoplumbite structure, and carbon black coat which are formed on the coating layer comprising the organosilicon compound.




As the plate-shaped ferrite particles with magnetoplumbite structure which are used as core particles in the present invention, there may be exemplified plate-shaped ferrite particles with magnetoplumbite structure, which contain Ba, Sr or both Ba and Sr; plate-shaped ferrite particles with magnetoplumbite structure which further contain, in addition to Ba and/or Sr, at least one coercive force-reducing agent selected from the group consisting of divalent or tetravalent metals such as Co, Ni, Zn, Mn, Mg, Ti, Nb, Cu, Zr, Mo and Sn; or the like.




The above-mentioned plate-shaped ferrite particles with magnetoplumbite structure used in the present invention, has a composition represented by the general formula:






AO·n{(Fe


1−a


M


a


)


2


O


3


}






wherein A is Ba, Sr or Ba—Sr; M is at least one element selected from the group consisting of Co, Ni, Zn, Mn, Mg, Ti, Nb, Cu, Zr, Mo and Sn ; n is a number of 5.5 to 6.5; and a is a number of 0 to 0.5.




The average particle diameter (average plate diameter) of the plate-shaped ferrite particles with magnetoplumbite structure as core particles used in the present invention is usually 0.009 to 0.18 μm, preferably 0.019 to 0.18 μm, more preferably 0.027 to 0.18 μm.




When the average particle diameter of the plate-shaped ferrite particles with magnetoplumbite structure is more than 0.18 μm, the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure also may become large particles. In the case where such large particles are used for forming a magnetic recording layer, the surface smoothness of the magnetic recording layer tends to be deteriorated. On the other hand, when the average particle size is less than 0.009 μm, the intermolecular force between the particles may be increased due to the reduction in particle size, so that agglomeration of the particles tends to be caused. Therefore, it becomes difficult to uniformly coat the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure with the organosilicon compound, and to uniformly form the carbon black coat on the surface of the coating layer comprising the organosilicon compounds.




The average thickness of the plate-shaped ferrite particles with magnetoplumbite structure as core particles is preferably 0.0005 to 0.045 μm, more preferably 0.0009 to 0.045 μm, still more preferably 0.0014 to 0.045.




When the average thickness of the plate-shaped ferrite particles with magnetoplumbite structure is more than 0.045 μm, the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure also may become large particles. In the case where such large particles are used for forming a magnetic recording layer, the surface smoothness of the magnetic recording layer may tend to be deteriorated. On the other hand, when the average thickness is less than 0.0005 μm, the intermolecular force between the particles may be increased due to the reduction in particle size, so that agglomeration of the particles may tend to be caused. Therefore, it may become difficult to uniformly coat the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure with the organosilicon compound, and to uniformly form the carbon black coat on the surface of the coating layer comprising the organosilicon compounds.




The BET specific surface area of the plate-shaped ferrite particles with magnetoplumbite structure as core particles is preferably 30 to 200 m


2


/g, more preferably 35 to 150 m


2


/g, still more preferably 38 to 100 m


2


/.




When the BET specific surface area of the plate-shaped ferrite particles with magnetoplumbite structure is less than 30 m


2


/g, the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure also may become large particles. In the case where such large particles are used for forming a magnetic recording layer, the surface smoothness of the magnetic recording layer may tend to be deteriorated. On the other hand, when the BET specific surface area is more than 200 m


2


/g, the intermolecular force between the particles may be increased due to the reduction in particle size, so that agglomeration of the particles may tend to be caused. Therefore, it may become difficult to uniformly coat the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure with the organosilicon compound, and to uniformly form the carbon black coat on the surface of the coating layer comprising the organosilicon.compounds.




The plate-shaped ferrite particles with magnetoplumbite structure used in the present invention have a plate ratio (ratio of average particle size to average thickness; hereinafter referred to merely as “plate ratio”) of preferably 2.0:1 to 20.0:1, more preferably 2.5:1 to 15.0:1, still more preferably 3.0:1 to 10.0:1. When the plate ratio is more than 20.0:1, the stacking between particles may be frequently caused, so that it may become difficult to uniformly coat the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure with the organosilicon compound, and then uniformly form the carbon black coat thereon. On the other hand, when the plate ratio is less than 2.0:1, the film strength of the obtained magnetic recording media may be deteriorated.




The geometrical standard deviation value of the particle diameter (plate diameter) of the plate-shaped ferrite particles with magnetoplumbite structure as core particles used in the present invention is preferably not more than 1.7, more preferably not more than 1.6. When the geometrical standard deviation value thereof is more than 1.7, coarse particles may be contained therein, so that the plate-shaped ferrite particles with magnetoplumbite structure may be inhibited from being uniformly dispersed. Therefore, it also may become difficult to uniformly coat the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure with the organosilicon compounds and to uniformly form the carbon black coat on the surface of the coating layer comprising the organosilicon compounds. The lower limit of the geometrical standard deviation value is 1.01. It is industrially difficult to obtain particles having a geometrical standard deviation value of less than 1.01.




The blackness of the plate-shaped ferrite particles with magnetoplumbite structure as core particles used in the present invention, is usually more than 18.0 when represented by L*value, and the upper limit thereof is preferably 34.0, more preferably 33.0 when represented by L*value. When the L*value exceeds 34.0, the lightness of the particles may be high, so that it is difficult to obtain black plate-shaped ferrite composite particles with magnetoplumbite structure having a sufficient blackness.




The volume resistivity of the plate-shaped ferrite particles with magnetoplumbite structure as core particles used in the present invention is usually not less than 1.0×10


8


Ω·cm. The upper limit thereof is usually about 1.0×10


10


Ω·cm.




As to the magnetic properties of the plate-shaped ferrite particles with magnetoplumbite structure as core particles used in the present invention, the coercive force value thereof is preferably 500 to 4,000 Oe, more preferably 650 to 4,000 Oe, the saturation magnetization value is preferably 40 to 70 emu/g, more preferably 45 to 70 emu/g.




The particle shape and particle size of the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention are considerably varied depending upon those of plate-shaped ferrite particles with magnetoplumbite structure as core particles. The black plate-shaped ferrite composite particles with magnetoplumbite structure have a similar particle shape to that of the plate-shaped ferrite particles with magnetoplumbite structure as core particle, and a slightly larger particle size than that of the plate-shaped ferrite particles with magnetoplumbite structure as core particles.




More specifically, the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, have an average particle diameter (average plate diameter) of usually 0.01 to 0.2 μm.




When the average particle size of the black plate-shaped ferrite composite particles with magnetoplumbite structure is more than 0.2 μm, the black plate-shaped ferrite composite particles with magnetoplumbite structure may become coarse and as a result, the obtained coating film may become to be deteriorated in surface smooth. On the other hand, when the average particle size thereof is less than 0.01 μm, the black plate-shaped ferrite composite particles with magnetoplumbite structure tends to be agglomerated by the increase of intermolecular force due to the reduction in particle size, thereby deteriorating the dispersibility in a vehicle upon production of the magnetic coating composition. In the consideration of the surface smoothness of the obtained coating film and the dispersibility in vehicles upon the production of magnetic coating compositions, the average particle size of the black plate-shaped ferrite composite particles with magnetoplumbite structure is preferably 0.02 to 0.2 μm, more preferably 0.03 to 0.2 μm.




The black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, have a thickness of usually 0.0005 to 0.05 μm.




When the average thickness of the black plate-shaped ferrite composite particles with magnetoplumbite structure is more than 0.05 μm, the black plate-shaped ferrite composite particles with magnetoplumbite structure may become coarse and as a result, the obtained coating film may become to be deteriorated in surface smooth. On the other hand, when the average thickness thereof is less than 0.0005 μm, the black plate-shaped ferrite composite particles with magnetoplumbite structure may tend to be agglomerated by the increase of intermolecular force due to the reduction in particle size, thereby deteriorating the dispersibility in a vehicle upon production of the magnetic coating composition. In the consideration of the surface smoothness of the obtained coating film and the dispersibility in vehicles upon the production of magnetic coating compositions, the average thickness of the black plate-shaped ferrite composite particles with magnetoplumbite structure is preferably 0.001 to 0.05 μm, more preferably 0.0015 to 0.05 μm.




The black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, have a plate ratio of usually 2.0:1 to 20.0:1.




When the plate ratio of the black plate-shaped ferrite composite particles with magnetoplumbite structure is more than 20.0:1, the black plate-shaped ferrite composite particles with magnetoplumbite structure may tend to be frequently stacking between particles. As a result, upon the production of a magnetic coating composition, there is tendency that the dispersibility of the particles in vehicle is deteriorated and the viscosity of the obtained magnetic coating composition is increased. On the other hand, when the average thickness thereof is less than 2.0:1, the strength of the coating film of the obtained magnetic recording medium is low. In the consideration of the film strength of the obtained magnetic recording media and the dispersibility in vehicles upon the production of magnetic coating compositions, the plate ratio is preferably 2.5:1 to 15.0:1, more preferably 3.0:1 to 10.0:1.




The BET specific surface area of the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, is preferably 30 to 200 m


2


/g, more preferably 35 to 150 m


2


/g, still more preferably 38 to 100 m


2


/g. When the BET specific surface area thereof is less than 30 m


2


/g, the black plate-shaped ferrite composite particles with magnetoplumbite structure may become coarse, and the sintering between the black plate-shaped ferrite composite particles with magnetoplumbite structure may be caused, thereby deteriorating the surface smooth of the magnetic recording layer. On the other hand, when the BET specific surface area is more than 200 m


2


/g, the black plate-shaped ferrite composite particles with magnetoplumbite structure may tend to be agglomerated together by the increase in intermolecular force due to the reduction in particle size, thereby deteriorating the dispersibility in the vehicle upon production of the magnetic coating composition.




The geometrical standard deviation value of the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention is preferably not more than 1.7. When the geometrical standard deviation value thereof is more than 1.7, the surface smooth of the magnetic recording layer of the magnetic recording medium may be likely to be deteriorated due to the existence of coarse particles therein. With the consideration of the surface smooth of the magnetic recording layer, the geometrical standard deviation value thereof is more preferably not more than 1.6, still more preferably not more than 1.5. In the consideration of the industrial productivity, the lower limit of the geometrical standard deviation value thereof is preferably 1.01. It is industrially difficult to obtain such particles having a geometrical standard deviation of less than 1.01.




The volume resistivity of the black plate-shaped ferrite composite particles with magnetoplumbite structure is preferably less than 1.0×10


8


Ω·cm, more preferably 1.0×10


5


to 5.0×10


7


Ω·cm, still more preferably 1.0×10


5


to 1.0×10


7


Ω·cm. When the volume resistivity of the black plate-shaped ferrite composite particles with magnetoplumbite structure is not less than 1.0×10


8


Ω·cm, it may be difficult to sufficiently reduce the surface resistivity of the obtained magnetic recording medium.




As to the blackness of the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, the upper limit of the blackness thereof is usually 27.0, preferably 26.0, more preferably 25.0 when represented by L*value. When the L*value thereof is more than 27.0, the lightness of the black plate-shaped ferrite composite particles with magnetoplumbite structure becomes high, so that the blackness of the black plate-shaped ferrite composite particles with magnetoplumbite structure is insufficient. The lower limit of the blackness thereof is 15 when represented by L*value.




The percentage of desorption of carbon black from the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, is preferably not more than 20%, more preferably not more than 10%. When the desorption percentage of the carbon black is more than 20%, the desorbed carbon black may tend to hinder the black plate-shaped ferrite composite particles with magnetoplumbite structure from being uniformly dispersed in the vehicle upon production of the magnetic coating composition.




The black plate-shaped ferrite composite particles with magnetoplumbite structure, have a ratio of Fe


2+


to Fe


3+


(hereinafter referred to merely as “Fe


2+


/Fe


3+


ratio”) of usually not more than 0.01:1, preferably not more than 0.005:1. When the Fe


2+


/Fe


3+


ratio is more than 0.01:1, since Fe


2+


tends to be oxidized into Fe


3+


, the coercive force value of the black plate-shaped ferrite composite particles with magnetoplumbite structure tends to vary with the passage of time. The lower limit of the Fe


2+


/Fe


3+


is zero (0).




As the magnetic properties of the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, the coercive force of the black plate-shaped ferrite composite particles with magnetoplumbite structure is preferably 500 to 4,000 Oe, more preferably 650 to 4,000 Oe, the saturation magnetization thereof is preferably 40 to 70 emu/g, more preferably 45 to 70 emu/g.




The percentage of change in coercive force value of the black plate-shaped ferrite composite particles with magnetoplumbite structure is preferably not more than 3%, more preferably not more than 2%.




The coating layer formed on the surface of the core particle comprises at least one organosilicon compound selected from the group consisting of (1) organosilane compounds obtainable from alkoxysilane compounds; (2) polysiloxanes, or modified polysiloxanes selected from the group consisting of (2-A) polysiloxanes modified with at least one compound selected from the group consisting of polyethers, polyesters and epoxy compounds (hereinafter referred to merely as “modified polysiloxanes”), and (2-B) polysiloxanes whose molecular terminal is modified with at least one group selected from the group consisting of carboxylic acid groups, alcohol groups and a hydroxyl group (hereinafter referred to merely as “terminal-modified polysiloxanes”); and (3) fluoroalkyl organosilane compounds obtainable from fluoroalkylsilane compounds.




The organosilane compounds (1) may be produced by drying or heat-treating alkoxysilane compounds represented by the formula (I):






R


1




a


SiX


4−a


  (I)






wherein R


1


is C


6


H


5


—, (CH


3


)


2


CHCH


2


— or n-C


b


H


2b+1




3


(wherein b is an integer of 1 to 18); X is CH


3


O— or C


2


H


5


O—; and a is an integer of 0 to 3.




The drying or heat-treatment of the alkoxysilane compounds may be conducted, for example, at a temperature of usually 40 to 200° C., preferably 60 to 150° C. for usually 10 minutes to 12 hours, preferably 30 minutes to 3 hours.




Specific examples of the alkoxysilane compounds may include methyl triethoxysilane, dimethyl diethoxysilane, phenyl triethyoxysilane, diphenyl diethoxysilane, methyl trimethoxysilane, dimethyl dimethoxysilane, phenyl trimethoxysilane, diphenyl dimethoxysilane, isobutyl trimethoxysilane, decyl trimethoxysilane or the like. Among these alkoxysilane compounds, in view of the desorption percentage and the coating effect of carbon black, methyl triethoxysilane, phenyl triethyoxysilane, methyl trimethoxysilane, dimethyl dimethoxysilane and isobutyl trimethoxysilane are preferred, and methyl triethoxysilane and methyl trimethoxysilane are more preferred.




As the polysiloxanes (2), there may be used those compounds represented by the formula (II):











wherein R


2


is H— or CH


3


—, and d is an integer of 15 to 450.




Among these polysiloxanes, in view of the desorption percentage and the coating effect of carbon black, polysiloxanes having methyl hydrogen siloxane units are preferred.




As the modified polysiloxanes (2-A), there may be used:




(a) polysiloxanes modified with polyethers represented by the formula (III):











wherein R


3


is —(—CH


2


—)


h


—; R


4


is —(—CH


2


—)


i


—CH


3


; R


5


is —OH, —COOH, —CH═CH


2


, —C(CH


3


)═CH


2


or —(—CH


2


—)


j


—CH


3


; R


6


is —(—CH


2


—)


k


—CH


3


; g and h are an integer of 1 to 15; i, j and k are an integer of 0 to 15; e is an integer of 1 to 50; and f is an integer of 1 to 300;




(b) polysiloxanes modified with polyesters represented by the formula (IV):











wherein R


7


, R


8


and R


9


are —(—CH


2


—)


q


— and may be the same or different; R


10


is —OH, —COOH, —CH═CH


2


, —C(CH


3


)═CH


2


or —(—CH


2


—)


r


—CH


3


; R


11


is —(—CH


2


—)


s


—CH


3


; n and q are an integer of 1 to 15; r and s are an integer of 0 to 15; e′ is an integer of 1 to 50; and f′ is an integer of 1 to 300;




(c) polysiloxanes modified with epoxy compounds represented by the formula (V):











wherein R


12


is —(—CH


2


—)


v


—; v is an integer of 1 to 15; t is an integer of 1 to 50; and u is an integer of 1 to 300; or a mixture thereof.




Among these modified polysiloxanes (2-A), in view of the desorption percentage and the coating effect of carbon black, the polysiloxanes modified with the polyethers represented by the formula (III), are preferred.




As the terminal-modified polysiloxanes (2-B), there may be used those represented by the formula (VI):











wherein R


13


and R


14


are —OH, R


16


OH or R


17


COOH and may be then same or different; R


15


is —CH


3


or —C


6


H


5


; R


16


and R


17


are —(—CH


2


—)


y


—; y is an integer of 1 to 15; w is an integer of 1 to 200; and x is an integer of 0 to 100.




Among these terminal-modified polysiloxanes, in view of the desorption percentage and the coating effect of carbon black, the polysiloxanes whose terminals are modified with carboxylic acid groups are preferred.




The fluoroalkyl organosilane compounds (3) may be produced by drying or heat-treating fluoroalkylsilane compounds represented by the formula (VII):






CF


3


(CF


2


)


z


CH


2


CH


2


(R


18


)


a′


SiX


4−a′


  (VII)






wherein R


18


is CH


3


—, C


2


H


5


—, CH


3


O— or C


2


H


5


O—; X is CH


3


O— or C


2


H


5


O—; and z is an integer of 0 to 15; and a′ is an integer of 0 to 3.




The drying or the heat-treatment of the fluoroalkylsilane compounds may be conducted, for example, at a temperature of usually 40 to 200° C., preferably 60 to 150° C. for usually 10 minutes to 12 hours, preferably 30 minutes to 3 hours.




Specific examples of the fluoroalkylsilane compounds may include trifluoropropyl trimethoxysilane, tridecafluorooctyl trimethoxysilane, heptadecafluorodecyl trimethoxysilane, heptadecafluorodecylmethyl dimethoxysilane, trifluoropropyl triethoxysilane, tridecafluorooctyl triethoxysilane, heptadecafluorodecyl triethoxysilane, heptadecafluorodecylmethyl diethoxysilane or the like. Among these fluoroalkylsilane compounds, in view of the desorption percentage and the coating effect of carbon black, trifluoropropyl trimethoxysilane, tridecafluorooctyl trimethoxysilane and heptadecafluorodecyl trimethoxysilane are preferred, and trifluoropropyl trimethoxysilane and tridecafluorooctyl trimethoxysilane are more preferred.




The coating amount of the organosilicon compounds is usually 0.02 to 5.0% by weight, preferably 0.03 to 4.0% by weight, more preferably 0.05 to 3.0% by weight (calculated as Si) based on the weight of the plate-shaped ferrite particles with magnetoplumbite structure coated with the organosilicon compounds.




When the coating amount of the organosilicon compounds is less than 0.02% by weight, it becomes difficult to form the carbon black coat on the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure in such an amount enough to improve the blackness of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure.




On the other hand, when the coating amount of the organosilicon compounds is more than 5.0% by weight, a sufficient amount of the carbon black coat can be formed on the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure. However, the use of such unnecessarily large amount of the organosilicon compounds is meaningless because the effect of enhancing the blackness of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure is already saturated.




As the carbon black fine particles used in the present invention, there may be exemplified commercially available carbon blacks such as furnace black, channel black or the like. Specific examples of the commercially available carbon blacks usable in the present invention, may include #3050, #3150, #3250, #3750, #3950, MA-100, MA7, #1000, #2400B, #30, MA8, MA11, #50, #52, #45, #2200B, MA600, etc. (tradename, produced by MITSUBISHI CHEMICAL CORP.), SEAST 9H, SEAST 7H, SEAST 6, SEAST 3H, SEAST 300, SEAST FM, etc. (tradename, produced by TOKAI CARBON CO., LTD.), Raven 1250, Raven 860, Raven 1000, Raven 1190 ULTRA, etc. (tradename, produced by COLOMBIAN CHEMICALS COMPANY), Ketchen black EC, Ketchen black EC600JD, etc. (tradename, produced by KETCHEN INTERNATIONAL CO., LTD.), BLACK PEARLS-L, BLACK PEARLS 1000, BLACK PEARLS 4630, VULCAN XC72, REGAL 660, REGAL 400, etc. (tradename, produced by CABOTT SPECIALTY CHEMICALS INK CO., LTD.), or the like. In view of the compatibility with the organosilicon compounds, MA-100, MA7, #1000, #2400B, #30, BLACK PEARLS-L and BLACK PEARLS 4630 are preferred.




The lower limit of the average particle size of the carbon black fine particles used is usually 0.002 μm, preferably 0.0025 μm, and upper limit thereof is usually 0.05 μm, preferably 0.035 μm. When the average particle size of the carbon black fine particles used is less than 0.002 μm, the carbon black fine particles used are too fine to be well handled.




On the other hand, when the average particle size thereof is more than 0.05 μm since the particle size of the carbon black fine particles used is much larger, it is necessary to apply a larger mechanical shear force for forming the uniform carbon black coat on the coating layer composed of the organosilicon compounds, thereby rendering the coating process industrially disadvantageous.




The amount of the carbon black coat is 0.5 to 10 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure as core particles.




When the amount of the carbon black coat formed is less than 0.5 part by weight, the amount of the carbon black may be insufficient, so that it becomes difficult to obtain black plate-shaped ferrite composite particles with magnetoplumbite structure having a sufficient blackness and lower volume resistivity.




On the other hand, when the amount of the carbon black coat is more than 10 parts by weight, the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure can show a sufficient blackness and volume resistivity. However, since the amount of the carbon black is considerably large, the carbon black tend to be desorbed from the coating layer composed of the organosilicon compound. As a result, the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure tend to be deteriorated in dispersibility in a vehicle upon the production of magnetic coating composition.




The thickness of carbon black coat formed is preferably not more than 0.04 μm, more preferably not more than 0.03 μm, still more preferably not more than 0.02 μm The lower limit thereof is more preferably 0.0001 μm.




At least a part of the surface of the plate-shaped ferrite particles with magnetoplumbite structure as a core particle used in the present invention may be coated with at least one selected from the group consisting of a hydroxide of aluminum, an oxide of aluminum, a hydroxide of silicon and an oxide of silicon (hereinafter referred to as “hydroxides and/or oxides of aluminum and/or silicon coat”). When the black plate-shaped ferrite composite particles with magnetoplumbite structure obtained by using as core particles the plate-shaped ferrite particles with magnetoplumbite structure which are coated with the hydroxides and/or oxides of aluminum and/or silicon, are dispersed in a vehicle, since the treated particles have an affinity with the binder resin, it is more easy to obtain a desired dispersibility.




The amount of the hydroxides and/or oxides of aluminum and/or silicon coat is usually not more than 20% by weight, preferably 0.01 to 20% by weight, more preferably 0.05 to 10% by weight (calculated as Al and/or SiO


2


) based on the total weight of the coated plate-shaped ferrite particles with magnetoplumbite structure. If it is less than 0.01% by weight (calculated as Al and/or SiO


2


) based on the total weight of the coated plate-shaped ferrite particles with magnetoplumbite structure, the dispersibility-improving effect by coating therewith may be insufficient. If the amount exceeds 20% by weight (calculated as Al and/or SiO


2


) based on the total weight of the coated plate-shaped ferrite particles with magnetoplumbite structure, the dispersibility-improving effect by coating therewith becomes saturated, so that it is meaningless to add a coating material more than necessary.




The black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention wherein the plate-shaped ferrite particles with magnetoplumbite structure which are coated with at least one selected from the group consisting of a hydroxide of aluminum, an oxide of aluminum, a hydroxide of silicon and an oxide of silicon are used as core particles, are substantially identical in particle size, geometrical standard deviation, BET specific surface area value, volume resistivity value, blackness L*value, magnetic properties, desorption percentage of carbon black, Fe


2+


/Fe


3+


and percentage of change in coercive force value with the passage of time, to those of the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention which are uncoated with the hydroxide and/or oxide of aluminum and/or silicon.




Next, the magnetic recording medium according to the present invention is described.




The magnetic recording medium according to the present invention comprises:




a non-magnetic substrate; and




a magnetic recording layer formed on the non-magnetic substrate, comprising a binder resin and the black plate-shaped ferrite composite particles with magnetoplumbite structure.




As the non-magnetic base film, the following materials which are at present generally used for the production of a magnetic recording medium may be used: a synthetic resin such as polyethylene terephthalate, polyethylene, polypropylene, polycarbonate, polyethylene naphthalate, polyamide, polyamideimide and polyimide; foil and plate of a metal such as aluminum and stainless steel; and various kinds of paper. The thickness of the non-magnetic base film varies depending upon the material, but it is usually about 1.0 to 300 μm, preferably 2.0 to 200 μm.




In the case of a magnetic disc, polyethylene terephthalate is usually used as the non-magnetic base film, and the thickness thereof is usually 50 to 300 μm preferably 60 to 200 μm. In a magnetic tape, when polyethylene terephthalate is used as the non-magnetic base film, the thickness thereof is usually 3 to 100 μm, preferably 4 to 20 μm; when polyethylene naphthalate is used, the thickness thereof is usually 3 to 50 μm, preferably 4 to 20 μm; and when polyamide is used, the thickness thereof is usually 2 to 10 μm, preferably 3 to 7 μm.




As the binder resin used in the present invention, the following resins which are at present generally used for the production of a magnetic recording medium may be used: vinyl chloride-vinyl acetate copolymer, urethane resin, vinyl chloride-vinyl acetate-maleic acid copolymer, urethane elastomer, butadiene-acrylonitrile copolymer, polyvinyl butyral, cellulose derivative such as nitrocellulose, polyester resin, synthetic rubber resin such as polybutadiene, epoxy resin, polyamide resin, polyisocyanate, electron radiation curing acryl urethane resin and mixtures thereof.




Each of these resin binders may contain a functional group such as —OH, —COOH, —SO


3


M, —OPO


2


M


2


and —NH


2


, wherein M represents H, Na or K. With the consideration of the dispersibility of the black plate-shaped ferrite composite particles with magnetoplumbite structure, a binder resin containing a functional group —COOH or —SO


3


M is preferable.




The thickness of the magnetic recording layer obtained by applying the magnetic coating composition on the surface of the non-magnetic substrate and dried, is usually in the range of 0.01 to 5.0 μm. If the thickness is less than 0.01 μm, uniform coating may be difficult, so that unfavorable phenomenon such as unevenness on the coating surface is observed. On the other hand, when the thickness exceeds 5.0 μm, it may be difficult to obtain desired signal recording property due to an influence of diamagnetism. The preferable thickness is in the range of 0.1 to 4.0 μm.




The mixing amount of the black plate-shaped ferrite composite particles with magnetoplumbite structure to the binder resin is usually 5 to 2000 parts by weight, preferably 100 to 1000 parts by weight based on 100 parts by weight of the binder resin.




When the amount of the black plate-shaped ferrite composite particles with magnetoplumbite structure blended is less than 5 parts by weight, the obtained magnetic coating composition contains a too small amount of the black plate-shaped ferrite composite particles with magnetoplumbite structure. As a result, when a coating film is produced from such a magnetic coating composition, it is not possible to obtain a coating film in which the black plate-shaped ferrite composite particles with magnetoplumbite structure are continuously dispersed, so that the surface smoothness and the strength of the coating film become unsatisfactory. On the other hand, when the amount of the black plate-shaped ferrite composite particles with magnetoplumbite structure blended is more than 2,000 parts by weight, the amount of the black plate-shaped ferrite composite particles with magnetoplumbite structure becomes too large relative to that of the binder resin, so that it is not possible to sufficiently disperse the black plate-shaped ferrite composite particles with magnetoplumbite structure in the magnetic coating composition. As a result, when a coating film is produced from such a magnetic coating composition, it is difficult to obtain a coating film having a sufficiently smooth surface. Further, since the black plate-shaped ferrite composite particles with magnetoplumbite structure cannot be sufficiently bound with each other by the binder resin, the obtained coating film tends to become brittle.




In the magnetic recording medium according to the present invention, the amount of carbon black fine particles added to the magnetic recording layer thereof can be reduced to usually less than 6 parts by weight, preferably less than 5 parts by weight, more preferably less than 3 parts by weight based on 100 parts by weight of the black plate-shaped ferrite composite particles with magnetoplumbite structure.




Further, in the case where the black plate-shaped ferrite composite particles with magnetoplumbite structure wherein the particle size thereof is large and a large amount of the carbon black coat can be formed onto the surface thereof, especially in an amount of 7 to 10 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure, are used as magnetic particles, it can be expected to omit the addition of the carbon black fine particles to the magnetic recording layer.




Incidentally, the magnetic recording layer may optionally contain a lubricant, an abrasive, an anti-static agent and other additives which are usually used for the production of magnetic recording media, in an amount of 0.1 to 50 parts by weight based on 100 parts of the binder resin.




In the magnetic recording medium according to the present invention, at least one non-magnetic undercoat layer comprising a binder resin and non-magnetic particles such as hematite particles or the like may be sandwiched between the non-magnetic base film and the magnetic coating film. As the binder resin used therein, resins which are at present generally used for the production of a magnetic recording medium may be used. The mixing ratio of the non-magnetic particles with the binder resin is usually 5 to 2000 parts by weight, preferably 100 to 1000 parts by weight based on 100 parts by weight of the binder resin. The thickness of the non-magnetic undercoat layer obtained by applying a non-magnetic coating composition comprising the binder resin, an solvent and the non-magnetic particles, on the surface of the non-magnetic base film and drying, is usually 0.2 to 10.0 μm, preferably 0.5 to 5.0 μm. Further, it is possible to add a lubricant, a polishing agent, an antistatic agent, etc. which are generally used for the production of a magnetic recording medium to the non-magnetic undercoat layer.




The magnetic recording medium having the non-magnetic undercoat layer according to the present invention, can be more improved in a light transmittance, a smooth surface and a strength of the coating film.




The magnetic recording medium according to the present invention has a coercive force of usually 500 to 4,000 Oe; a squareness (residual magnetic flux density Br/saturation magnetic flux density Bm) of usually 0.82 to 0.95; a gloss (of the coating film) of usually 165 to 300%; a linear adsorption coefficient (of the coating film) of usually 1.20 to 10.0 μm


−1


; a surface roughness Ra (of the coating film) of usually not more than 12.0 nm; a surface resistivity of not more than 1.0×10


10


Ω/sq; and a Young's modulus (relative value to a commercially available video tape: AV T-120 produced by Victor Company of Japan, Limited) of usually 124 to 160.




In case of using the black plate-shaped ferrite composite particles with magnetoplumbite structure as magnetic particles, wherein the plate-shaped ferrite particles with magnetoplumbite structure which are uncoated with the hydroxides and/or oxides of aluminum and/or silicon, are used as core particles, the magnetic recording medium according to the present invention has a coercive force of usually 500 to 4,000 Oe, preferably 650 to 4,000 Oe; a squareness (residual magnetic flux density Br/saturation magnetic flux density Bm) of usually 0.82 to 0.95, preferably 0.83 to 0.95; a gloss (of the coating film) of usually 165 to 300%, preferably 170 to 300%; a linear adsorption coefficient (of the coating film) of usually 1.20 to 10.0 μm


−1


, preferably 1.25 to 10.0 μm


−1


; a surface roughness Ra (of the coating film) of usually not more than 12.0 nm, preferably 2.0 to 11.0 nm, more preferably 2.0 to 10.0 nm; a surface resistivity of usually not more than 1×10


10


Ω/sq, preferably not more than 7.5×10


9


Ω/sq, more preferably not more than 5.0×10


9


Ω/sq; and a Young's modulus (relative value to a commercially available video tape: AV T-120 produced by Victor Company of Japan, Limited) of usually 124 to 160, preferably 125 to 160.




In case of using the black plate-shaped ferrite composite particles with magnetoplumbite structure as magnetic particles, wherein the plate-shaped ferrite particles with magnetoplumbite structure which are coated with the hydroxides and/or oxides of aluminum and/or silicon are used as core particles, the magnetic recording medium according to the present invention has a coercive force of usually 500 to 4,000 Oe, preferably 650 to 4,000 Oe; a squareness (residual magnetic flux density Br/saturation magnetic flux density Bm) of usually 0.82 to 0.95, preferably 0.83 to 0.95; a gloss (of the coating film) of usually 170 to 300%, preferably 175 to 300%; a linear adsorption coefficient (of the coating film) of usually 1.20 to 10.0 μm


−1


, preferably 1.25 to 10.0 μm


−1


; a surface roughness Ra (of the coating film) of usually not more than 11.5 nm, preferably 2.0 to 10.5 nm, more preferably 2.0 to 9.5 nm, a surface resistivity of usually not more than 1.0×10


10


Ω/sq, preferably not more than 7.5×10


9


Ω/sq, more preferably not more than 5.0×10


9


Ω/sq; and a Young's modulus (relative value to a commercially available video tape: AV T-120 produced by Victor Company of Japan, Limited) of usually 125 to 160, preferably 126 to 160.




The black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention can be produced by the following method.




The coating of the plate-shaped ferrite particles with magnetoplumbite structure with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds, may be conducted (i) by mechanically mixing and stirring the plate-shaped ferrite particles with magnetoplumbite structure together with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds; or (ii) by mechanically mixing and stirring both the components together while spraying the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds onto the plate-shaped ferrite particles with magnetoplumbite structure. In these cases, substantially whole amount of the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds added can be coated onto the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure.




In order to uniformly coat the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure as core particles with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds, it is preferred that the plate-shaped ferrite particles with magnetoplumbite structure are preliminarily diaggregated by using a pulverizer.




As apparatus (a) for mixing and stirring the core particles with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds to form the coating layer thereof, and (b) for mixing and stirring carbon black fine particles with the particles whose surfaces are coated with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds to form the carbon black coat, there may be preferably used those apparatus capable of applying a shear force to the particles, more preferably those apparatuses capable of conducting the application of shear force, spaturate force and compressed force at the same time. In addition, by conducting the above mixing or stirring treatment (a) of the core particles together with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds, at least a part of the alkoxysilane compounds and the fluoroalkylsilane compounds coated on the core particles may be changed to the organosilane compounds and fluoroalkyl organosilane compounds, respectively.




As such apparatuses, there may be exemplified wheel-type kneaders, ball-type kneaders, blade-type kneaders, roll-type kneaders or the like. Among them, wheel-type kneaders are preferred.




Specific examples of the wheel-type kneaders may include an edge runner (equal to a mix muller, a Simpson mill or a sand mill), a multi-mull, a Stotz mill, a wet pan mill, a Conner mill, a ring muller, or the like. Among them, an edge runner, a multi-mull, a Stotz mill, a wet pan mill and a ring muller are preferred, and an edge runner is more preferred.




Specific examples of the ball-type kneaders may include a vibrating mill or the like. Specific examples of the blade-type kneaders may include a Henschel mixer, a planetary mixer, a Nawter mixer or the like. Specific examples of the roll-type kneaders may include an extruder or the like.




In order to coat the surfaces of the core particles with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds as uniformly as possible, the conditions of the above mixing or stirring treatment may be appropriately controlled such that the linear load is usually 2 to 200 Kg/cm, preferably 10 to 150 Kg/cm, more preferably 15 to 100 Kg/cm; and the treating time is usually 5 to 120 minutes, preferably 10 to 90 minutes. It is preferred to appropriately adjust the stirring speed in the range of usually 2 to 2,000 rpm, preferably 5 to 1,000 rpm, more preferably 10 to 800 rpm.




The amount of the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds added, is preferably 0.15 to 45 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure. When the amount of the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds added is less than 0.15 part by weight, it may become difficult to form the carbon black coat in such an amount enough to improve the blackness and volume resistivity of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure.




On the other hand, when the amount of the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds added is more than 45 parts by weight, a sufficient amount of the carbon black coat can be formed on the surface of the coating, but it is meaningless because the blackness and volume resistivity of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure cannot be further improved by using such an excess amount of the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds added.




Next, the carbon black fine particles are added to the plate-shaped ferrite particles with magnetoplumbite structure coated with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds, and the resultant mixture is mixed and stirred to form the carbon black coat on the surfaces of the coating composed of the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds added. In addition, by conducting the above mixing or stirring treatment (b) of the carbon black fine particles together with the plate-shaped ferrite particles with magnetoplumbite structure coated with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds, at least a part of the alkoxysilane compounds and the fluoroalkylsilane compounds coated on the plate-shaped ferrite particles with magnetoplumbite structure as the core particles may be changed to the organosilane compounds and fluoroalkyl organosilane compounds, respectively.




In the case where the alkoxysilane compounds and the fluoroalkylsilane compounds are used as the coating compound, after the carbon black coat is formed on the surface of the coating layer, the resultant composite particles may be dried or heat-treated, for example, at a temperature of usually 40 to 200° C., preferably 60 to 150° C. for usually 10 minutes to 12 hours, preferably 30 minutes to 3 hours.




It is preferred that the carbon black fine particles are added little by little and slowly, especially about 5 to 60 minutes.




In order to form carbon black coat onto the coating layer composed of the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds as uniformly as possible, the conditions of the above mixing or stirring treatment can be appropriately controlled such that the linear load is usually 2 to 200 Kg/cm, preferably 10 to 150 Kg/cm more preferably 15 to 100 Kg/cm; and the treating time is usually 5 to 120 minutes, preferably 10 to 90 minutes. It is preferred to appropriately adjust the stirring speed in the range of usually 2 to 2,000 rpm, preferably 5 to 1,000 rpm, more preferably 10 to 800 rpm.




The amount of the carbon black fine particles added is preferably 0.5 to 10 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure. When the amount of the carbon black fine particles added is less than 0.5 part by weight, it may become difficult to form the carbon black coat in such an amount enough to improve the blackness and volume resistivity of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure. On the other hand, when the amount of the carbon black fine particles added is more than 10 parts by weight, a sufficient blackness and volume resistivity of the resultant black plate-shaped ferrite composite particles with magnetoplumbite structure can be obtained, but the carbon black tend to be desorbed from the surface of the coating layer because of too large amount of the carbon black, resulting in deteriorated dispersibility in the vehicle upon the production of the magnetic coating composition.




The plate-shaped ferrite particles with magnetoplumbite structure may be coated with at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon, if required, prior to mixing and stirring with the alkoxysilane compounds, the polysiloxanes, the modified polysiloxanes, the terminal-modified polysiloxanes or the fluoroalkylsilane compounds.




The coating of the hydroxides and/or oxides of aluminum and/or silicon may be conducted by adding an aluminum compound, a silicon compound or both the compounds to a water suspension in which the plate-shaped ferrite particles with magnetoplumbite structure are dispersed, followed by mixing and stirring, and further adjusting the pH value of the suspension, if required, thereby coating the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure with at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon. The thus obtained plate-shaped ferrite particles with magnetoplumbite structure coated with the hydroxides and/or oxides of aluminum and/or silicon are then filtered out, washed with water, dried and pulverized. Further, the particles coated with the hydroxides and/or oxides of aluminum and/or silicon may be subjected to post-treatments such as deaeration treatment and compaction treatment, if required.




As the aluminum compounds, there may be exemplified aluminum salts such as aluminum acetate, aluminum sulfate, aluminum chloride or aluminum nitrate, alkali aluminates such as sodium aluminate or the like.




The amount of the aluminum compound added is 0.01 to 20% by weight (calculated as Al) based on the weight of the plate-shaped ferrite particles with magnetoplumbite structure. When the amount of the aluminum compound added is less than 0.01% by weight, it may be difficult to sufficiently coat the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure with hydroxides and/or oxides of aluminum, thereby failing to achieve the improvement of the dispersibility in the vehicle upon the production of the magnetic coating composition. On the other hand, when the amount of the aluminum compound added is more than 20% by weight, the coating effect is saturated and, therefore, it is meaningless to add such an excess amount of the aluminum compound.




As the silicon compounds, there may be exemplified #3 water glass, sodium orthosilicate, sodium metasilicate or the like.




The amount of the silicon compound added is 0.01 to 20% by weight (calculated as SiO


2


) based on the weight of the plate-shaped ferrite particles with magnetoplumbite structure. When the amount of the silicon compound added is less than 0.01% by weight, it may be difficult to sufficiently coat the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure with hydroxides and/or oxides of silicon, thereby failing to achieve the improvement of the dispersibility in the vehicle upon the production of the magnetic coating composition. On the other hand, when the amount of the silicon compound added is more than 20% by weight, the coating effect is saturated and, therefore, it is meaningless to add such an excess amount of the silicon compound.




In the case where both the aluminum and silicon compounds are used in combination for the coating, the total amount of the aluminum and silicon compounds added is preferably 0.01 to 20% by weight (calculated as a sum of Al and SiO


2


) based on the weight of the plate-shaped ferrite particles with magnetoplumbite structure.




The process of the magnetic recording medium according to the present invention is described as follows.




The magnetic recording medium according to the present invention can be produced by applying a magnetic coating composition containing the black plate-shaped ferrite composite particles with magnetoplumbite structure, a binder resin and a solvent, on the non-magnetic substrate, followed by drying, to form a magnetic recording layer thereon.




As the solvents, there may be used methyl ethyl ketone, toluene, cyclohexanone, methyl isobutyl ketone, tetrahydrofuran, a mixture of these solvents or the like.




The total amount of the solvent used is 65 to 1,000 parts by weight based on 100 parts by weight of the black plate-shaped ferrite composite particles with magnetoplumbite structure. When the amount of the solvent used is less than 65 parts by weight, the viscosity of the magnetic coating composition prepared therefrom becomes too high, thereby making it difficult to apply the magnetic coating composition. On the other hand, when the amount of the solvent used is more than 1,000 parts by weight, the amount of the solvent volatilized during the formation of the coating film becomes too large, thereby rendering the coating process industrially disadvantageous.




An point of the present invention lies in that the black plate-shaped ferrite composite particles with magnetoplumbite structure having an average particle size of 0.01 to 0.2 μm, comprising as core particles the plate-shaped ferrite particles with magnetoplumbite structure which may be coated with at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon; the organosilicon compounds coated on the surface of the plate-shaped ferrite particles with magnetoplumbite structure; and the carbon black coat formed on the surface of the coating layer comprising the organosilicon compounds, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure, can show excellent in dispersibility in vehicle due to less amount of carbon black fallen-off from the surface of each black plate-shaped ferrite particles with magnetoplumbite structure, and have a high blackness and a low volume resistivity.




The reason why the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention can show an excellent blackness, is considered such that since the carbon black coat is uniformly and densely formed on the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure, the color tone of the core particles is hidden behind the carbon black, so that an inherent color tone of carbon black can be exhibited.




The reason why the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention can show a low volume resistivity is considered as follows. That is, the carbon black coat having an excellent conductivity can be uniformly and densely formed onto the surface of each black plate-shaped ferrite composite particles with magnetoplumbite structure.




The reason why the amount of the carbon black desorbed or fallen-off from the surfaces of the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, is small, is considered as follows.




In the case of using as organosilane compounds, the alkoxysilane compounds and the fluoroalkylsilane compounds, metalloxane bonds (≡Si—O—M wherein M represents a metal atom contained in the plate-shaped ferrite particles with magnetoplumbite structure, such as Si, Al, Fe or the like) are formed between the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure and alkoxy groups contained in the organosilicon compounds onto which the carbon black coat is formed, thereby forming a stronger bond between the organosilicon compounds on which the carbon black coat is formed, and the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure.




In the case of using as organosilane compounds, polysiloxanes or modified polysiloxanes, functional groups contained in the polysiloxanes or modified polysiloxanes onto which the carbon black coat is formed, thereby forming a stronger bond between the polysiloxanes or modified polysiloxanes on which the carbon black coat is formed, and the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure.




The reason why the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention can exhibit an excellent dispersibility in vehicles upon the production of magnetic coating compositions, is considered as follows. That is, due to the fact that a less amount of carbon black are desorbed or fallen-off from the surfaces of the black plate-shaped ferrite composite particles with magnetoplumbite structure, the black plate-shaped ferrite composite particles with magnetoplumbite structure are free from the deterioration in dispersibility due to the desorbed or fallen-off carbon black.




In addition, the black plate-shaped ferrite composite particles with magnetoplumbite structure which tend to be stacked together can be prevented from being contacted with each other. Further, since the carbon black coat is non-magnetic, the black plate-shaped ferrite composite particles with magnetoplumbite structure can be prevented from being magnetically aggregated together.




The magnetic recording medium according to the present invention which is obtained by using the above-mentioned black plate-shaped ferrite composite particles with magnetoplumbite structure as magnetic particles, can show a low light transmittance and a low surface resistivity even when the amount of carbon black fine particles added to the magnetic recording layer is as small as possible, and the magnetic recording layer thereof can exhibit an improved surface smoothness.




The reason why the magnetic recording medium can show a low light transmittance even when the amount of carbon black fine particles added to the magnetic recording layer is small, is considered as follows. That is, in the case of the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention, the carbon black can be uniformly and densely coated onto the surface of each plate-shaped ferrite particle with magnetoplumbite structure and, therefore, can be dispersed in the coating film in such a condition close to primary particles, whereby the carbon black can effectively exhibit their own functions.




The reason why the surface resistivity of the magnetic recording medium can be kept low even when the amount of carbon black fine particles added to the magnetic recording layer is small, is considered as follows. That is, due to the fact that the black plate-shaped ferrite composite particles with magnetoplumbite structure are uniformly dispersed in the coating film, the carbon black coat uniformly and densely formed onto the surfaces thereof are continuously contacted with each other.




The reason why the magnetic recording medium according to the present invention can show an excellent surface smoothness, is considered as follows. That is, in the present invention, since the amount of the carbon black fine particles added to the magnetic recording layer is reduced to as small a level as possible, the black plate-shaped ferrite composite particles with magnetoplumbite structure can maintain a good dispersibility in vehicle upon production of the magnetic coating composition without being adversely affected by the carbon black fine particles added. Further, on the above-mentioned reason, the black plate-shaped ferrite composite particles with magnetoplumbite structure themselves can exhibit an excellent dispersibility.




The black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention can exhibit a high blackness and a low volume resistivity value without containing Fe


2+


thereinto, and are excellent in dispersibility in vehicles. Therefore, in the case where the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention are used as magnetic particles, it becomes possible to produce a magnetic recording medium which has a low light transmittance and a low surface resistivity value even when the amount of carbon black fine particles added to the magnetic recording layer thereof is reduced to a level as small as possible, and which can show an excellent surface smoothness. Accordingly, the black plate-shaped ferrite composite particles with magnetoplumbite structure according to the present invention are useful as magnetic particles for high-density magnetic recording media.




As described above, due to the fact that the black plate-shaped ferrite composite particles with magnetoplumbite structure show an excellent blackness and a low volume resistivity, the magnetic recording medium according to the present invention can exhibit a low light transmittance and a low surface resistivity. Further, since the amount of carbon black fine particles added to the magnetic recording layer is reduced to as small a level as possible and the dispersibility of the black plate-shaped ferrite composite particles with magnetoplumbite structure is enhanced, the magnetic recording medium can have a smooth surface. Therefore, the magnetic recording medium according to the present invention can be suitably used as those for high-density recording.




Meanwhile, in the magnetic recording medium according to the present invention, by using the black plate-shaped ferrite composite particles with magnetoplumbite structure as magnetic particles, the amount of carbon black fine particles added to the magnetic recording layer, which have an average particle size as fine as about 0.002 to about 0.05 μm, a large BET specific surface area and a poor solvent-wettability, and are therefore, deteriorated in dispersibility in vehicles, can be reduced to as small a level as possible. Accordingly, the magnetic recording medium according to the present invention is advantageous from industrial and economical viewpoints, and is favorable from the standpoints of safety and hygiene.











EXAMPLES




The present invention is described in more detail by Examples and Comparative Examples, but the Examples are only illustrative and, therefore, not intended to limit the scope of the present invention.




Various properties were evaluated by the following methods.




(1) The average particle diameter and average thickness of plate-shaped ferrite particles with magnetoplumbite structure and black plate-shaped ferrite composite particles with magnetoplumbite structure, and average particle diameter of carbon black fine particles were respectively expressed by the average of values (measured in a predetermined direction) of about 350 particles which were sampled from a micrograph obtained by magnifying an original electron micrograph (×30,000) by four times in each of the longitudinal and transverse directions.




(2) The plate ratio of the particles was expressed by the ratio of average particle diameter to average thickness thereof.




(3) The geometrical standard deviation of particle diameter was expressed by values obtained by the following method. That is, the particle diameters were measured from the above-magnified electron micrograph. The actual particle diameters and the number of the particles were calculated from the measured values. On a logarithmic normal probability paper, the particle diameters were plotted at regular intervals on the abscissa-axis and the accumulative number (under integration sieve) of particles belonging to each interval of the particle diameters were plotted by percentage on the ordinate-axis by a statistical technique.




The particle diameters corresponding to the number of particles of 50% and 84.13%, respectively, were read from the graph, and the geometrical standard deviation was calculated from the following formula:






Geometrical standard deviation={particle diameters corresponding to 84.13% under integration sieve}/{particle diameters (geometrical average diameter) corresponding to 50% under integration sieve}






The closer to 1 the geometrical standard deviation value, the more excellent the particle size distribution.




(4) The specific surface area was expressed by the value measured by a BET method.




(5) The amounts of Al, Si, Ti and Ni which were present within plate-shaped ferrite particles with magnetoplumbite structure or black plate-shaped ferrite composite particles with magnetoplumbite structure or on surfaces thereof, and the amount of Si contained in the organosilicon compounds, were measured by a fluorescent X-ray spectroscopy device 3063 (manufactured by Rigaku Denki Kogyo Co., Ltd.) according to JIS K0119 “General rule of fluorescent X-ray analysis”.




(6) The amount of carbon black coat formed on the plate-shaped ferrite particles with magnetoplumbite structure was measured by “Carbon/Sulfur Analyzer EMIA-2200 Model” (manufactured by Horiba Seisakusho Co., Ltd.).




(7) The thickness of carbon black coat formed on the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure is expressed by the value which was obtained by first measuring an average thickness of carbon black coat formed onto the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure on a photograph (×5,000,000) obtained by magnifying (ten times) a micrograph (×500,000) produced at an accelerating voltage of 200 kV using a transmission-type electron microscope (JEM-2010, manufactured by Japan Electron Co., Ltd.), and then calculating an actual thickness of carbon black coat formed from the measured average thickness.




(8) The desorption percentage of carbon black coat from the black plate-shaped ferrite composite particles with magnetoplumbite structure was measured by the following method. The closer to zero the desorption percentage, the smaller the amount of carbon black desorbed from the surfaces of black plate-shaped ferrite composite particles with magnetoplumbite structure.




That is, 3 g of the black plate-shaped ferrite composite particles with magnetoplumbite structure and 40 ml of ethanol were placed in a 50-ml precipitation pipe and then was subjected to ultrasonic dispersion for 20 minutes. Thereafter, the obtained dispersion was allowed to stand for 120 minutes, and the carbon black desorbed were separated from the black plate-shaped ferrite composite particles with magnetoplumbite structure on the basis of the difference in specific gravity between both the composite particles and carbon black. Next, the black plate-shaped ferrite composite particles with magnetoplumbite structure from which the desorbed carbon black was separated, were mixed again with 40 ml of ethanol, and the obtained mixture was further subjected to ultrasonic dispersion for 20 minutes. Thereafter, the obtained dispersion was allowed to stand for 120 minutes, thereby separating the black plate-shaped ferrite composite particles with magnetoplumbite structure and the carbon black desorbed from each other. The thus obtained black plate-shaped ferrite composite particles with magnetoplumbite structure were dried at 100° C. for one hour, and then the carbon content thereof was measured by the “Carbon/Sulfur Analyzer EMIA-2200 Model” (manufactured by Horiba Seisakusho Co., Ltd.). The desorption percentage of the carbon black was calculated according to the following formula:






Desorption percentage of carbon black={(


W




a




−W




e


)/


W




a


}×100






wherein W


a


represents an amount of carbon black initially coat from the black plate-shaped ferrite composite particles with magnetoplumbite structure; and W


e


represents an amount of carbon black still coat from the black plate-shaped ferrite composite particles with magnetoplumbite structure after desorption test.




(9) The ratio of Fe


2+


to Fe


3+


(Fe


2+


/Fe


3+


ratio) in the black plate-shaped ferrite composite particles with magnetoplumbite structure, is expressed by the value measured as follows.




First, sample particles were titrated using a potassium bichromate standard solution according to JIS M-8212 “Method of determining a total quantity of iron in iron ores” in order to determine a total amount of iron (total amount of Fe


2+


and Fe


3+


) in the sample particles.




The amount of Fe


2+


was determined as follows. That is, 0.5 g of the sample particles were accurately weighed and charged into a 500 ml-conical flask. While air in the flask was replaced with nitrogen, 50 ml of a mixed acid was added to the flask using a measuring cylinder, and the content of the flask was heated to dissolve the sample particles in the mixed acid. Thereafter, the resultant solution was mixed with 200 ml of water and then with 2 or 3 droplets of a sodium diphenylamine-sulfonate solution, and then titrated using a 1N—K


2


Cr


2


O


7


standard solution, thereby determining the amount of Fe


2+


in the sample particles.




The amount of Fe


3+


in the sample particles was obtained by subtracting the amount of Fe


2+


from the total amount of iron therein.




(10) The blackness of plate-shaped ferrite particles with magnetoplumbite structure and black plate-shaped ferrite composite particles with magnetoplumbite structure was measured by the following method. That is, 0.5 g of sample particles and 1.5 cc of castor oil were intimately kneaded together by a Hoover's muller to form a paste. 4.5 g of clear lacquer was added to the obtained paste and was intimately kneaded to form a paint. The obtained paint was applied on a cast-coated paper by using a 6-mil applicator to produce a coating film piece (having a film thickness of about 30 μm). The thus obtained coating film piece was measured according to JIS Z 8729 by a multi-light source spectrographic calorimeter MSC-IS-2D (manufactured by Suga Testing Machines Manufacturing Co., Ltd.) to determine an L*value of calorimetric indices thereof. The blackness was expressed by the L*value measured.




Here, the L*value represents a lightness, and the smaller the L*value, the more excellent the blackness.




(11) The volume resistivity of the plate-shaped ferrite particles with magnetoplumbite structure and the black plate-shaped ferrite composite particles with magnetoplumbite structure was measured by the following method.




That is, first, 0.5 g of a sample particles to be measured was weighted, and press-molded at 140 Kg/cm


2


using a KBr tablet machine (manufactured by Simazu Seisakusho Co., Ltd.), thereby forming a cylindrical test piece.




Next, the thus obtained cylindrical test piece was exposed to an atmosphere maintained at a temperature of 25° C. and a relative humidity of 60% for 12 hours. Thereafter, the cylindrical test piece was set between stainless steel electrodes, and a voltage of 15V was applied between the electrodes using a Wheatstone bridge (model 4329A, manufactured by Yokogawa-Hokushin Denki Co., Ltd.) to measure a resistance value R (Ω).




The cylindrical test piece was measured with respect to an upper surface area A (cm


2


) and a thickness t


0


(cm) thereof. The measured values were inserted into the following formula, thereby obtaining a volume resistivity X (Ω·cm).








X


(Ω·cm)=


R


×(


A/t




0


)






(12) The magnetic properties of the plate-shaped ferrite particles with magnetoplumbite structure, black plate-shaped ferrite composite particles with magnetoplumbite structure and magnetic recording medium were measured under an external magnetic field of 10 kOe by “Vibration Sample Magnetometer VSM-3S-15 (manufactured by Toei Kogyo, Co., Ltd.)”.




(13) The percentage of change in coercive force value with the passage of time of the black plate-shaped ferrite composite particles with magnetoplumbite structure is determined as follows.




That is, sample particles to be tested were allowed to stand at a temperature of 60° C. and a relative humidity of 90% for one week. The coercive force value of the sample particles after the above test is divided by that before the test, thereby obtaining a percentage of change in coercive force value with the passage of time of the sample particles.




(14) The light transmittance is expressed by the linear adsorption coefficient calculated by substituting the light transmittance measured by using “UV-Vis Recording Spectrophotometer UV-2100” (manufactured by Shimazu Seisakusho, Ltd.) for the following formula. The larger the value, the more difficult it is for the magnetic recording medium to transmit light:




Linear adsorption coefficient (μm


−1


)={ln(l/t)}/FT wherein t represents a light transmittance (−) at λ=900 nm, and FT represents thickness (μm) of the magnetic recording layer used for the measurement.




(15) The surface resistivity of the magnetic recording layer of the magnetic recording medium was measured by the following method.




That is, the coating film to be measured was exposed to the environment maintained at a temperature of 25° C. and a relative humidity of 60%, for not less than 12 hours. Thereafter, the coating film was slit into 6 mm width, and the slit coating film was placed on two metal electrodes having a width of 6.5 mm such that a coating surface thereof was contacted with the electrodes. 170-gram weights were respectively suspended at opposite ends of the coating film so as to bring the coating film into close contact with the electrodes. D.C. 500 V was applied between the electrodes, thereby measuring the surface resistivity of the coating film.




(16) The gloss of the surface of the magnetic recording layer was measured at an angle of incidence of 45° by “glossmeter UGV-5D” (manufactured by Suga Shikenki, Co., Ltd.).




(17) The surface roughness Ra is expressed by the average value of the center-line average roughness of the profile curve of the surface of the magnetic recording layer by using “Surfcom-575A” (manufactured by Tokyo Seimitsu Co., Ltd.).




(18) The strength of the magnetic recording layer and non-magnetic undercoat layer was expressed the Young's modulus obtained by “Autograph” (produced by Shimazu Seisakusho Co., Ltd.). The Young's modulus was expressed by the ratio of the Young's modulus of the coating film to that of a commercially available video tape “AV T-120” (produce by Victor Company of Japan, Limited). The higher the relative value, the more favorable.




(19) The viscosity of the coating composition was obtained by measuring the viscosity of the coating composition at 25° C. at a shear rate D of 1.92 sec


−1


by using “E type viscometer EMD-R” (manufactured by Tokyo Keiki, Co., Ltd.).




(20) The thickness of each of the non-magnetic base film, the non-magnetic undercoat layer and the magnetic coating film constituting the magnetic recording medium was measured in the following manner by using “Digital Electronic Micrometer R351C” (manufactured by Anritsu Corp.)




The thickness (A) of a non-magnetic base film was first measured. Similarly, the thickness (B) (B=the sum of the thicknesses of the non-magnetic base film and the non-magnetic undercoat layer) of a non-magnetic substrate obtained by forming a non-magnetic undercoat layer on the base film was measured. Furthermore, the thickness (C) (C=the sum of the thicknesses of the non-magnetic base film, the non-magnetic undercoat layer and the magnetic recording layer) of a magnetic recording medium obtained by forming a magnetic recording layer on the non-magnetic substrata was measured. The thickness of the non-magnetic undercoat layer is expressed by (B)−(A), and the thickness of the magnetic recording layer is expressed by (C)−(B).




Example 1




<Production of Black Plate-shaped Ferrite Composite Particles with Magnetoplumbite Structure>




20 kg of plate-shaped ferrite particles with magnetoplumbite structure (Ti/Fe=2.0 mol %; Ni/Fe=4.0 mol %; average particle diameter: 0.033 μm; average thickness: 0.01 μm; plate ratio: 3.3:1; geometrical standard deviation value: 1.38; BET specific surface area value: 56.1 m


2


/g; blackness (L*value): 31.5; volume resistivity: 8.8×10


8


Ω·cm; coercive force value: 2,060 Oe; saturation magnetization value: 51.5 emu/g), were deagglomerated in 150 liters of pure water using a stirrer, and further passed through a “TK pipeline homomixer” (tradename, manufactured by Tokushu Kika Kogyo Co., Ltd.) three times, thereby obtaining a slurry containing the plate-shaped ferrite particles with magnetoplumbite structure.




Successively, the obtained slurry containing the plate-shaped ferrite particles with magnetoplumbite structure was passed through a transverse-type sand grinder (tradename “MIGHTY MILL MHG-1.5L”, manufactured by Inoue Seisakusho Co., Ltd.) five times at an axis-rotating speed of 2,000 rpm, thereby obtaining a slurry in which the plate-shaped ferrite particles with magnetoplumbite structure were dispersed.




The particles in the obtained slurry which remained on a sieve of 325 meshes (mesh size: 44 μm) was 0%. The slurry was filtered and washed with water, thereby obtaining a filter cake containing the plate-shaped ferrite particles with magnetoplumbite structure. After the obtained filter cake containing the plate-shaped ferrite particles with magnetoplumbite structure was dried at 120° C., 11.0 kg of the dried particles were then charged into an edge runner “MPUV-2 Model” (tradename, manufactured by Matsumoto Chuzo Tekkosho Co., Ltd.), and mixed and stirred at 30 Kg/cm and a stirring speed of 22 rpm for 15 minutes, thereby lightly deagglomerating the particles.




220 g of methyl triethoxysilane (tradename: “TSL8123”, produced by TOSHIBA SILICONE CO., LTD.) was mixed and diluted with 200 ml of ethanol to obtain a methyl triethoxysilane solution. The methyl triethoxysilane solution was added to the deagglomerated plate-shaped ferrite particles with magnetoplumbite structure under the operation of the edge runner. The plate-shaped ferrite particles with magnetoplumbite structure were continuously mixed and stirred at a linear load of 30 Kg/cm and a stirring speed of 22 rpm for 20 minutes.




Next, 550 g of carbon black fine particles (particle shape: granular shape; average particle size: 0.022 μm; geometrical standard deviation value: 1.68; BET specific surface area value: 134 m


2


/g; and blackness (L*value): 16.6) were added to the plate-shaped ferrite particles with magnetoplumbite structure coated with methyl triethoxysilane for 10 minutes while operating the edge runner. Further, the mixed particles were continuously stirred at a linear load of 30 Kg/cm and a stirring speed of 22 rpm for 30 minutes to form the carbon black coat on the coating layer composed of methyl triethoxysilane, thereby obtaining black plate-shaped ferrite composite particles with magnetoplumbite structure.




The obtained black plate-shaped ferrite composite particles with magnetoplumbite structure were heat-treated at 80° C. for 120 minutes by using a drier. The resultant black plate-shaped ferrite composite particles with magnetoplumbite structure had an average particle diameter of 0.035 μm, an average thickness of 0.011 μm, a plate ratio of 3.2:1. In addition, the black plate-shaped ferrite composite particles with magnetoplumbite structure showed a geometrical standard deviation value of 1.38, a BET specific surface area value of 58.6 m


2


/g, a blackness (L*value) of 22.8 and a volume resistivity of 4.5×10


6


Ω·cm. The desorption percentage of the carbon black from the black plate-shaped ferrite composite particles with magnetoplumbite structure was 3.5%. As to the magnetic properties, the coercive force value of the black plate-shaped ferrite composite particles with magnetoplumbite structure was 2,072 Oe and the saturation magnetization value was 48.7 emu/g. The ratio of Fe


2+


to Fe


3+


(Fe


2+


/Fe


3+


) in the black plate-shaped ferrite composite particles with magnetoplumbite structure was 0.0. The percentage of change in coercive force value with the passage of time of the black plate-shaped ferrite composite particles with magnetoplumbite structure was 0.0%. The coating amount of an organosilane compound produced from methyl triethoxysilane was 0.30% by weight (calculated as Si) based on the weight of the black plate-shaped ferrite composite particles with magnetoplumbite structure (corresponding to 2 parts by weight based on 100 parts by weight of plate-shaped ferrite particles with magnetoplumbite structure). The amount of the carbon black coat formed to the coating layer composed of the organosilane compound produced from methyl triethoxysilane on the plate-shaped ferrite particles with magnetoplumbite structure is 4.71% by weight (calculated as C) based on the weight of the black plate-shaped ferrite composite particles with magnetoplumbite structure (corresponding to 5 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure). The thickness of the carbon black coat formed was 0.0022 μm. Since no independent carbon black was observed on the electron micrograph, it was determined that a whole amount of the carbon black used contributed to the formation of the carbon black coat on the coating layer composed of the organosilane compound produced from methyl triethoxysilane.




Meanwhile, for comparison, the plate-shaped ferrite particles with magnetoplumbite structure uncoated with the organosilicon compound, and the carbon black fine particles were mixed and stirred together by an edge runner in the same manner as described above, thereby obtaining mixed particles. An electron micrograph, it was confirmed that the carbon black fine particles were not adhered on the surfaces of the plate-shaped ferrite particles with magnetoplumbite structure, and both the particles were present independently.




Example 2




<Production of Magnetic Recording Medium>




12 g of the black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Example 1, 1.2 g of a polishing agent (AKP-50: trade name, produced by Sumitomo Chemical Co., Ltd.), 0.06 g of carbon black fine particles (#3250B, trade name, produced by Mitsubishi Chemical Corp.), a binder resin solution (30% by weight of vinyl chloride-vinyl acetate copolymer resin having a sodium sulfonate group and 70% by weight of cyclohexanone) and cyclohexanone were mixed to obtain a mixture (solid content: 78% by weight). The mixture was further kneaded by a plast-mill for 30 minutes to obtain a kneaded material.




The thus-obtained kneaded material was charged into a 140 ml-glass bottle together with 95 g of 1.5 mmφ glass beads, a binder resin solution (30% by weight of polyurethane resin having a sodium sulfonate group and 70% by weight of a solvent (methyl ethyl ketone:toluene=1:1)), cyclohexanone, methyl ethyl ketone and toluene, and the mixture was mixed and dispersed by a paint shaker for 6 hours. Then, the lubricant and hardening agent were added to the mixture, and the resultant mixture was mixed and dispersed by a paint shaker for 15 minutes.




The thus-obtained magnetic coating composition was as follows:






















Black plate-shaped ferrite




100




parts by weight







composite particles with







magnetoplumbite structure







Vinyl chloride-vinyl acetate




10




parts by weight







copolymer resin having a sodium







sulfonate group







Polyurethane resin having a




10




parts by weight







sodium sulfonate group







Polishing agent (AKP-50)




10




parts by weight







Carbon black fine particles




1.0




parts by weight







(#3250B)







Lubricant (myristic acid: butyl




3.0




parts by weight







stearate = 1:2)







Hardening agent (polyisocyanate)




5.0




parts by weight







Cyclohexanone




64.9




parts by weight







Methyl ethyl ketone




162.2




parts by weight







Toluene




97.3




parts by weight















The viscosity of the obtained magnetic coating composition was 2,820 cP.




The magnetic coating composition obtained was applied to a polyethylene terephthalate film (thickness: 12 μm) as a non-magnetic base film to a thickness of 45 μm by an applicator, and the magnetic recording medium obtained was oriented and dried in a magnetic field, and then calendered. The magnetic recording medium was then subjected to a curing reaction at 60° C. for 24 hours, and thereafter slit into a width of 0.5 inch, thereby obtaining a magnetic tape. The thickness of the respective magnetic recording layer was 3.5 μm.




The coercive force value of the magnetic tape produced by forming a magnetic recording layer on the non-magnetic base film was 2,121 Oe, the squareness (Br/Bm) thereof was 0.88, the gloss thereof was 183%, the linear absorption coefficient thereof was 1.41 μm


−1


, the surface resistivity was 7.0×10


8


Ω/sq, the surface roughness Ra thereof was 8.0 nm, and the Young's modulus (relative value) thereof was 135.




Example 3




<Production of Black Plate-shaped Ferrite Composite Particles with Magnetoplumbite structure>




20 kg of plate-shaped ferrite particles with magnetoplumbite structure (Ti/Fe=2.0 mol %; Ni/Fe=4.0 mol %; average particle diameter: 0.033 μm; average thickness: 0.01 μm; plate ratio: 3.3:1; geometrical standard deviation value: 1.38; BET specific surface area value: 56.1 m


2


/g; blackness (L*value): 31.5; volume resistivity: 8.8×10


8


Ω·cm; coercive force value: 2,060 Oe; saturation magnetization value: 51.5 emu/g), were deagglomerated in 150 liters of pure water using a stirrer, and further passed through a “TK pipeline homomixer” (tradename, manufactured by Tokushu Kika Kogyo Co., Ltd.) three times, thereby obtaining a slurry containing the plate-shaped ferrite particles with magnetoplumbite structure.




Successively, the obtained slurry containing the plate-shaped ferrite particles with magnetoplumbite structure was passed through a transverse-type sand grinder (tradename “MIGHTY MILL MHG-1.5L”, manufactured by Inoue Seisakusho Co., Ltd.) five times at an axis-rotating speed of 2,000 rpm, thereby obtaining a slurry in which the plate-shaped ferrite particles with magnetoplumbite structure were dispersed.




The particles in the obtained slurry which remained on a sieve of 325 meshes (mesh size: 44 μm) was 0%. The slurry was filtered and washed with water, thereby obtaining a filter cake containing the plate-shaped ferrite particles with magnetoplumbite structure. After the obtained filter cake containing the plate-shaped ferrite particles with magnetoplumbite structure was dried at 120° C., 11.0 kg of the dried particles were then charged into an edge runner “MPUV-2 Model” (tradename, manufactured by Matsumoto Chuzo Tekkosho Co., Ltd.), and mixed and stirred at 30 Kg/cm and a stirring speed of 22 rpm for 15 minutes, thereby lightly deagglomerating the particles.




220 g of methyl hydrogen polysiloxane (tradename: “TSF484”, produced by TOSHIBA SILICONE CO., LTD.) were added to the deagglomerated plate-shaped ferrite particles with magnetoplumbite structure under the operation of the edge runner. The plate-shaped ferrite particles with magnetoplumbite structure were continuously mixed and stirred at a linear load of 30 Kg/cm and a stirring speed of 22 rpm for 20 minutes.




Next, 550 g of carbon black fine particles (particle shape: granular shape; average particle size: 0.022 μm; geometrical standard deviation value: 1.68; BET specific surface area value: 134 m


2


/g; and blackness (L*value): 16.6) were added to the plate-shaped ferrite particles with magnetoplumbite structure coated with methyl hydrogen polysiloxane for 10 minutes while operating the edge runner. Further, the mixed particles were continuously stirred at a linear load of 30 Kg/cm and a stirring speed of 22 rpm for 30 minutes to form the carbon black coat on the coating layer composed of methyl hydrogen polysiloxane, thereby obtaining black plate-shaped ferrite composite particles with magnetoplumbite structure.




The obtained black plate-shaped ferrite composite particles with magnetoplumbite structure were dried at 80° C. for 120 minutes by using a drier. The resultant black plate-shaped ferrite composite particles with magnetoplumbite structure had an average particle diameter of 0.035 μm, an average thickness of 0.011 μm, a plate ratio of 3.2:1. In addition, the black plate-shaped ferrite composite particles with magnetoplumbite structure showed a geometrical standard deviation value of 1.39, a BET specific surface area value of 59.1 m


2


/g, a blackness (L*value) of 22.4 and a volume resistivity of 3.6×10


6


Ω·cm. The desorption percentage of the carbon black from the black plate-shaped ferrite composite particles with magnetoplumbite structure was 2.6%. As to the magnetic properties, the coercive force value of the black plate-shaped ferrite composite particles with magnetoplumbite structure was 2,069 Oe and the saturation magnetization value was 49.1 emu/g. The ratio of Fe


2+


to Fe


3+


(Fe


2+


/Fe


3+


) in the black plate-shaped ferrite composite particles with magnetoplumbite structure was 0.0. The percentage of change in coercive force value with the passage of time of the black plate-shaped ferrite composite particles with magnetoplumbite structure was 0.0%. The amount of the coating layer composed of methyl hydrogen polysiloxane was 0.88% by weight (calculated as Si) based on the weight of the black plate-shaped ferrite composite particles with magnetoplumbite structure (corresponding to 2 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure). The amount of the carbon black coat formed to the coating layer composed of methyl hydrogen polysiloxane on the plate-shaped ferrite particles with magnetoplumbite structure is 4.69% by weight (calculated as C) based on the weight of the black plate-shaped ferrite composite particles with magnetoplumbite structure (corresponding to 5 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure). The thickness of the carbon black coat formed was 0.0022 μm. Since no carbon black was observed on the electron micrograph, it was determined that a whole amount of the carbon black used contributed to the formation of the carbon black coat on the coating layer composed of methyl hydrogen polysiloxane.




Example 4




<Production of Magnetic Recording Medium>




12 g of the black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Example 3, 1.2 g of a polishing agent (AKP-50: trade name, produced by Sumitomo Chemical Co., Ltd.), 0.06 g of carbon black fine particles (#3250B, trade name, produced by Mitsubishi Chemical Corp.), a binder resin solution (30% by weight of vinyl chloride-vinyl acetate copolymer resin having a sodium sulfonate group and 70% by weight of cyclohexanone) and cyclohexanone were mixed to obtain a mixture (solid content: 78% by weight). The mixture was further kneaded by a plast-mill for 30 minutes to obtain a kneaded material.




The thus-obtained kneaded material was charged into a 140 ml-glass bottle together with 95 g of 1.5 mmφ glass beads, a binder resin solution (30% by weight of polyurethane resin having a sodium sulfonate group and 70% by weight of a solvent (methyl ethyl ketone:toluene=1:1)), cyclohexanone, methyl ethyl ketone and toluene, and the mixture was mixed and dispersed by a paint shaker for 6 hours. Then, the lubricant and hardening agent were added to the mixture, and the resultant mixture was mixed and dispersed by a paint shaker for 15 minutes.




The thus-obtained magnetic coating composition was the same as Example 2.




The viscosity of the obtained magnetic coating composition was 2,915 cP.




The magnetic coating composition obtained was applied to a polyethylene terephthalate film (thickness: 12 μm) as a non-magnetic base film to a thickness of 45 μm by an applicator, and the magnetic recording medium obtained was oriented and dried in a magnetic field, and then calendered. The magnetic recording medium was then subjected to a curing reaction at 60° C. for 24 hours, and thereafter slit into a width of 0.5 inch, thereby obtaining a magnetic tape. The thickness of the respective magnetic recording layer was 3.5 μm.




The coercive force value of the magnetic tape produced by forming a magnetic recording layer on the non-magnetic base film was 2,086 Oe, the squareness (Br/Bm) thereof was 0.89, the gloss thereof was 186%, the linear absorption coefficient thereof was 1.44 μm


−1


, and the surface resistivity was 5.2×10


8


Ω/sq, the surface roughness Ra thereof was 7.2 nm, the Young's modulus (relative value) thereof was 135.




Example 5




<Production of Black Plate-shaped Ferrite Composite Particles with Magnetoplumbite Structure>




20 kg of plate-shaped ferrite particles with magnetoplumbite structure (Ti/Fe=2.0 mol %; Ni/Fe=4.0 mol %; average particle diameter: 0.033 μm; average thickness: 0.01 μm; plate ratio: 3.3:1; geometrical standard deviation value: 1.38; BET specific surface area value: 56.1 m


2


/g; blackness (L*value): 31.5; volume resistivity: 8.8×10


8


Ω·cm; coercive force value: 2,060 Oe; saturation magnetization value: 51.5 emu/g), were deagglomerated in 150 liters of pure water using a stirrer, and further passed through a “TK pipeline homomixer” (tradename, manufactured by Tokushu Kika Kogyo Co., Ltd.) three times, thereby obtaining a slurry containing the plate-shaped ferrite particles with magnetoplumbite structure.




Successively, the obtained slurry containing the plate-shaped ferrite particles with magnetoplumbite structure was passed through a transverse-type sand grinder (tradename “MIGHTY MILL MHG-1.5L”, manufactured by Inoue Seisakusho Co., Ltd.) five times at an axis-rotating speed of 2,000 rpm, thereby obtaining a slurry in which the plate-shaped ferrite particles with magnetoplumbite structure were dispersed.




The particles in the obtained slurry which remained on a sieve of 325 meshes (mesh size: 44μm) was 0%. The slurry was filtered and washed with water, thereby obtaining a filter cake containing the plate-shaped ferrite particles with magnetoplumbite structure. After the obtained filter cake containing the plate-shaped ferrite particles with magnetoplumbite structure was dried at 120° C., 11.0 kg of the dried particles were then charged into an edge runner “MPUV-2 Model” (tradename, manufactured by Matsumoto Chuzo Tekkosho Co., Ltd.), and mixed and stirred at 30 Kg/cm and a stirring speed of 22 rpm for 15 minutes, thereby lightly deagglomerating the particles.




220 g of tridecafluorooctyl trimethoxysilane (tradename “TSL8257”, produced by TOSHIBA SILICONE CO., LTD.) were added to the deagglomerated plate-shaped ferrite particles with magnetoplumbite structure under the operation of the edge runner. The plate-shaped ferrite particles with magnetoplumbite structure were continuously mixed and stirred at a linear load of 30 Kg/cm and a stirring speed of 22 rpm for 20 minutes.




Next, 550 g of carbon black fine particles (particle shape: granular shape; average particle size: 0.022 μm; geometrical standard deviation value: 1.68; BET specific surface area value: 134 m


2


/g; and blackness (L*value): 16.6) were added to the plate-shaped ferrite particles with magnetoplumbite structure coated with tridecafluorooctyl trimethoxysilane for 10 minutes while operating the edge runner. Further, the mixed particles were continuously stirred at a linear load of 30 Kg/cm and a stirring speed of 22 rpm for 30 minutes to form the carbon coat particles on the coating layer composed of tridecafluorooctyl trimethoxysilane, thereby obtaining black plate-shaped ferrite composite particles with magnetoplumbite structure.




The obtained black plate-shaped ferrite composite particles with magnetoplumbite structure were heat-treated at 80° C. for 120 minutes by using a drier. The resultant black plate-shaped ferrite composite particles with magnetoplumbite structure had an average particle diameter of 0.035 μm, an average thickness of 0.011 μm, a plate ratio of 3.2:1. In addition, the black plate-shaped ferrite composite particles with magnetoplumbite structure showed a geometrical standard deviation value of 1.38, a BET specific surface area value of 59.0 m


2


/g, a blackness (L*value) of 22.6 and a volume resistivity of 3.8×10


6


Ω·cm. The desorption percentage of the carbon black from the black plate-shaped ferrite composite particles with magnetoplumbite structure was 4.3%. As to the magnetic properties, the coercive force value of the black plate-shaped ferrite composite particles with magnetoplumbite structure was 2,066 Oe and the saturation magnetization value was 48.9 emu/g. The ratio of Fe


2+


to Fe


3+


(Fe


2+


/Fe


3+


) in the black plate-shaped ferrite composite particles with magnetoplumbite structure was 0.0. The percentage of change in coercive force value with the passage of time of the black plate-shaped ferrite composite particles with magnetoplumbite structure was 0.0%. The coating amount of a fluoroalkyl organosilane compound produced from tridecafluorooctyl trimethoxysilane was 0.11% by weight (calculated as Si) based on the weight of the black plate-shaped ferrite composite particles with magnetoplumbite structure (corresponding to 2 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure). The amount of the carbon black coat formed on the coating layer composed of the fluoroalkyl organosilane compound produced from tridecafluorooctyl trimethoxysilane on the plate-shaped ferrite particles with magnetoplumbite structure is 4.71% by weight (calculated as C) based on the weight of the black plate-shaped ferrite composite particles with magnetoplumbite structure (corresponding to 5 parts by weight based on 100 parts by weight of the plate-shaped ferrite particles with magnetoplumbite structure). The thickness of the carbon black coat formed was 0.0022 μm. Since no independent carbon black was observed on the electron micrograph, it was determined that a whole amount of the carbon black used contributed to the formation of the carbon black coat on the coating layer composed of the fluoroalkyl organosilane compound produced from tridecafluorooctyl trimethoxysilane.




Example 6




<Production of Magnetic Recording Medium>




12 g of the black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Example 5, 1.2 g of a polishing agent (AKP-50: trade name, produced by Sumitomo Chemical Co., Ltd.), 0.06 g of carbon black fine particles (#3250B, trade name, produced by Mitsubishi Chemical Corp.), a binder resin solution (30% by weight of vinyl chloride-vinyl acetate copolymer resin having a sodium sulfonate group and 70% by weight of cyclohexanone) and cyclohexanone were mixed to obtain a mixture (solid content: 78% by weight). The mixture was further kneaded by a plast-mill for 30 minutes to obtain a kneaded material.




The thus-obtained kneaded material was charged into a 140 ml-glass bottle together with 95 g of 1.5 mmφ glass beads, a binder resin solution (30% by weight of polyurethane resin having a sodium sulfonate group and 70% by weight of a solvent (methyl ethyl ketone:toluene=1:1)), cyclohexanone, methyl ethyl ketone and toluene, and the mixture was mixed and dispersed by a paint shaker for 6 hours. Then, the lubricant and hardening agent were added to the mixture, and the resultant mixture was mixed and dispersed by a paint shaker for 15 minutes.




The thus-obtained magnetic coating composition was the same as Example 2.




The viscosity of the obtained magnetic coating composition was 2,853 cP.




The magnetic coating composition obtained was applied to a polyethylene terephthalate film (thickness: 12 μm) as a non-magnetic base film to a thickness of 45 μm by an applicator, and the magnetic recording medium obtained was oriented and dried in a magnetic field, and then calendered. The magnetic recording medium was then subjected to a curing reaction at 60° C. for 24 hours, and thereafter slit into a width of 0.5 inch, thereby obtaining a magnetic tape. The thickness of the respective magnetic recording layer was 3.5 μm.




The coercive force value of the magnetic tape produced by forming a magnetic recording layer on the non-magnetic base film was 2,099 Oe, the squareness (Br/Bm) thereof was 0.89, the gloss thereof was 185%, the linear absorption coefficient thereof was 1.40 μm


−1


, the surface resistivity was 9.6×10


8


Ω/sq, the surface roughness Ra thereof was 7.8 nm, and the Young's modulus (relative value) thereof was 136.




Core Particles 1 to 2




Various plate-shaped ferrite particles with magnetoplumbite structure were prepared, and treated in the same manner as in Example 1 in order to obtain deaggregated plate-shaped ferrite particles with magnetoplumbite structure.




Various properties of the obtained plate-shaped ferrite particles with magnetoplumbite structure are shown in Table 1.




Core Particles 3




The same procedure as defined in Example 1 was conducted by using 20 kg of the deagglomerated plate-shaped ferrite particles with magnetoplumbite structure (core particles 1) and 150 liters of water, thereby obtaining a slurry containing the plate-shaped ferrite particles with magnetoplumbite structure. The pH value of the obtained re-dispersed slurry containing the plate-shaped ferrite particles with magnetoplumbite structure was adjusted to 10.5 by adding an aqueous sodium hydroxide solution, and then the concentration of the slurry was adjusted to 98 g/liter by adding water thereto. After 150 liters of the slurry was heated to 60° C., 5,444 ml of a 1.0 mol/liter sodium aluminate solution (equivalent to 1.0% by weight (calculated as Al) based on the weight of the plate-shaped ferrite particles with magnetoplumbite structure) was added to the slurry. After allowing the slurry to stand for 30 minutes, the pH value of the slurry was adjusted to 7.5 by adding an aqueous acetic acid solution. After further allowing the slurry to stand for 30 minutes, the slurry was subjected to filtration, washing with water, drying and pulverization, thereby obtaining the plate-shaped ferrite particles with magnetoplumbite structure coated with hydroxides of aluminum.




Main production conditions are shown in Table 2, and various properties of the obtained plate-shaped ferrite particles with magnetoplumbite structure are shown in Table 3.




Core Particles 4 to 5




The same procedure as defined above with respect to the core particles 3 was conducted except that kind of plate-shaped ferrite particles with magnetoplumbite structure, and kind and amount of surface-coating material used in the surface treatment step were varied, thereby obtaining surface-treated plate-shaped ferrite particles with magnetoplumbite structure.




Main production conditions are shown in Table 2, and various properties of the obtained surface-treated plate-shaped ferrite particles with magnetoplumbite structure are shown in Table 3.




Examples 7 to 11 and Comparative Examples 1 to 5




The same procedure as defined in Example 1 was conducted except that kind of core particles to be treated, addition or non-addition of an alkoxysilane compound in the coating treatment with the alkoxysilane compound, kind and amount of the alkoxysilane compound added, treating conditions of edge runner in the coating treatment, kind and amount of carbon black fine particles, and treating conditions of edge runner used in the forming process of the carbon black coat, were varied, thereby obtaining black plate-shaped ferrite composite particles with magnetoplumbite structure. The black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Examples 7 to 11 were observed by an electron microscope. As a result, almost no independent carbon black was recognized. Therefore, it was confirmed that a substantially whole amount of the carbon black used contributed to the formation of the carbon black coat on the coating layer composed of organosilane compound produced from the alkoxysilane compound.




Various properties of the carbon black fine particles A to C are shown in Table 4.




Main production conditions are shown in Table 5, and various properties of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure are shown in Table 6.




Comparative Example 6 (Example 1 of Japanese Patent Application Laid-Open (KOKAI) No. 4-157615(1992))




10 g of plate-shaped ferrite particles with magnetoplumbite structure (average particle size: 0.08 μm; average thickness: 0.011 μm; plate ratio: 7.0:1; coercive force value: 680 Oe; saturation magnetization value: 58 emu/g; blackness (L*value): 32.9; volume resistivity value: 2.8×10


9


Ω·cm) were charged into a tubular reducing furnace. While passing a water vapor-containing hydrogen gas through the reducing furnace, the plate-shaped ferrite particles with magnetoplumbite structure were heat-treated at 350° C. for 4 hours. Thereafter, the temperature of the reduction furnace was set to 250° C., and while passing a carbon dioxide gas through the reducing furnace, the plate-shaped ferrite particles with magnetoplumbite structure were further heat-treated at that temperature for 4 hours. After cooling, the thus treated particles were removed from the reducing furnace, thereby obtaining plate-shaped ferrite particles with magnetoplumbite structure on the surfaces of which carbon was deposited. It was confirmed that the amount of carbon deposited on the plate-shaped ferrite particles with magnetoplumbite structure was 6% by weight.




Various properties of the obtained carbon-deposited plate-shaped ferrite particles with magnetoplumbite structure are shown in Table 6.




Comparative Example 7 (Example 1 of Japanese Patent Application Laid-Open (KOKAI) No. 62-154228(1987))




One mole of ferric chloride (FeCl


3


), 1/8 mole of barium chloride (BaCl


2


), 1/20 mole of cobalt chloride (CoCl


2


) and 1/20 mole of titanium chloride (TiCl


4


) were dissolved in one liter of water. An aqueous sodium hydroxide solution prepared by dissolving 5 moles of sodium hydroxide in one liter of water was added to the obtained mixed solution while stirring. Next, the obtained suspension was aged for one day, thereby obtaining a precipitate. Successively, the obtained precipitate was placed in an autoclave, and heat-reacted at 300° C. for 2 hours, thereby obtaining barium ferrite particles. The obtained barium ferrite particles were washed with water and dried, and further heat-treated in air at 800° C. for 2 hours. Next, the barium ferrite particles were subjected to reduction treatment in a hydrogen gas at 250° C. for 2 hours, thereby obtaining plate-shaped barium ferrite particles.




Various properties of the obtained plate-shaped ferrite particles with magnetoplumbite structure, are shown in Table 6.




Example 12 to 19, Comparative Examples 8 to 20




<Production of Magnetic Recording Medium>




The same procedure as defined in Example 2 was conducted except for varying the kind of the plate-shaped ferrite particles with magnetoplumbite structure, the kind and amount of the carbon black fine particles, thereby producing a magnetic recording medium.




The main producing conditions and various properties are shown in Tables 7 to 8.




Examples 20 to 24 and Comparative Examples 21 to 23




The same procedure as defined in Example 3 was conducted except that kind of core particles to be treated, addition or non-addition of an polysiloxane in the coating treatment, kind and amount of the polysiloxane added, treating conditions of edge runner in the coating treatment, kind and amount of carbon black fine particles, and treating conditions of edge runner used in the forming process of the carbon black coat, were varied, thereby obtaining black plate-shaped ferrite composite particles with magnetoplumbite structure. The black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Examples 20 to 24 were observed by an electron microscope. As a result, almost no carbon black was recognized. Therefore, it was confirmed that a substantially whole amount of the carbon black used contributed to the formation of the carbon black coat on the coating layer composed of polysiloxane.




Main production conditions are shown in Table 9, and various properties of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure are shown in Table 10.




Examples 25 to 29 and Comparative Examples 24 to 26




The same procedure as defined in Example 3 was conducted except that kind of core particles to be treated, addition or non-addition of a modified polysiloxane in the coating treatment, kind and amount of the modified polysiloxane added, treating conditions of edge runner in the coating treatment, kind and amount of carbon black fine particles, and treating conditions of edge runner used in the forming process of the carbon black coat, were varied, thereby obtaining black plate-shaped ferrite composite particles with magnetoplumbite structure. The black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Examples 25 to 29 were observed by an electron microscope. As a result, almost no carbon black was recognized. Therefore, it was confirmed that a substantially whole amount of the carbon black used contributed to the formation of the carbon black coat on the coating layer composed of modified polysiloxane.




Main production conditions are shown in Table 11, and various properties of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure are shown in Table 12.




Examples 30 to 34 and Comparative Examples 27 to 29




The same procedure as defined in Example 3 was conducted except that kind of core particles to be treated, addition or non-addition of a terminal-modified polysiloxane in the coating treatment, kind and amount of the terminal-modified polysiloxane added, treating conditions of edge runner in the coating treatment, kind and amount of carbon black fine particles, and treating conditions of edge runner used in the forming process of the carbon black coat, were varied, thereby obtaining black plate-shaped ferrite composite particles with magnetoplumbite structure. The black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Examples 30 to 34 were observed by an electron microscope. As a result, almost no carbon black was recognized. Therefore, it was confirmed that a substantially whole amount of the carbon black used contributed to the formation of the carbon black coat on the coating layer composed of terminal-modified polysiloxane.




Main production conditions are shown in Table 13, and various properties of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure are shown in Table 14.




Example 35 to 58, Comparative Examples 30 to 38




<Production of Magnetic Recording Medium>




The same procedure as defined in Example 4 was conducted except for varying the kind of the black plate-shaped ferrite composite particles with magnetoplumbite structure, the kind and amount of the carbon black fine particles, thereby producing a magnetic recording medium.




The main producing conditions and various properties are shown in Tables 15 to 17.




Examples 59 to 63 and Comparative Examples 39 to 41




The same procedure as defined in Example 5 was conducted except that kind of core particles to be treated, addition or non-addition of a fluoroalkylsilane compound in the coating treatment with the fluoroalkyl organosilane compound, kind and amount of the fluoroalkylsilane compound added, treating conditions of edge runner in the coating treatment, kind and amount of carbon black fine particles, and treating conditions of edge runner used in the forming process of the carbon black coat, were varied, thereby obtaining black plate-shaped ferrite composite particles with magnetoplumbite structure. The black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Examples 59 to 63 were observed by an electron microscope. As a result, almost no carbon black was recognized. Therefore, it was confirmed that a substantially whole amount of the carbon black used contributed to the formation of the carbon black coat on the coating layer composed of fluoroalkyl organosilane compound produced from the fluoroalkylsilane compound.




Main production conditions are shown in Table 18, and various properties of the obtained black plate-shaped ferrite composite particles with magnetoplumbite structure are shown in Table 19.




Example 64 to 71, Comparative Examples 42 to 44




<Production of Magnetic Recording Medium>




The same procedure as defined in Example 6 was conducted except for varying the kind of the plate-shaped ferrite particles with magnetoplumbite structure, the kind and amount of the carbon black fine particles, thereby producing a magnetic recording medium.




The main producing conditions and various properties are shown in Table 20.
















TABLE 1















Properties of









plate-shaped









ferrite particles









with









magnetoplumbite









structure







Core particles




Kind




Particle shape











Core particles 1




Barium ferrite




Plate-shaped








particles








(Ti/Fe = 3.15 mol %,








Ni/Fe = 5.9 mol %)







Core particles 2




Barium ferrite




Plate-shaped








particles








(Ti/Fe = 1.5 mol %,








Ni/Fe = 2.8 mol %)

















Properties of plate-shaped ferrite







particles with magnetoplumbite structure



















Geometrical







Average






standard







particle




Average




Plate




deviation







size




thickness




ratio




value






Core particles




(μm)




(μm)




(−)




(−)









Core particles 1




0.050




0.012




4.2:1




1.35






Core particles 2




0.032




0.009




3.6:1




1.40
















Properties of plate-shaped ferrite







particles with magnetoplumbite structure















BET specific





Saturation







surface area




Coercive




magnetization







value




force value




value






Core particles




(m


2


/g)




(Oe)




(emu/g)









Core particles 1




45.1




1,701




55.3






Core particles 2




58.8




2,587




50.1



















Properties of plate-shaped ferrite









particles with magnetoplumbite









structure

















Volume resistivity




Blackness








value




(L* value)







Core particles




(Ω· cm)




(−)











Core particles 1




8.6 × 10


8






32.8







Core particles 2




6.7 × 10


8






31.6



























TABLE 2














Surface-treating process








Kind of




Surface-treating material
















Core




core





Calculated




Amount






particles




particles




Kind




as




(wt. %)









Core




Core




Sodium




Al




1.0






particles 3




particles 1




aluminate






Core




Core




Water glass




SiO


2






0.75






particles 4




particles 2




#3






Core




Core




Aluminum




Al




2.0






particles 5




particles 2




sulfate








Water glass




SiO


2






0.5








#3



















Surface-treating process









Coating material



















Calculated




Amount







Core particles




Kinds




as




(wt. %)











Core particles 3




A




Al




0.98







Core particles 4




S




SiO


2






0.72







Core particles 5




A




Al




1.93








S




SiO


2






0.46













(Note) A: Hydroxide of aluminum











S: Oxide of silicon























TABLE 3












Properties of surface-treated plate-








shaped ferrite particles with








magnetoplumbite structure

















Average






Geometrical







particle




Average




Plate




standard







size




thickness




ratio




deviation






Core particles




(μm)




(μm)




(−)




value (−)









Core particles 3




0.050




0.012




4.2:1




1.35






Core particles 4




0.032




0.009




3.6:1




1.40






Core particles 5




0.032




0.010




3.2:1




1.40
















Properties of surface-treated plate-







shaped ferrite particles with







magnetoplumbite structure















BET specific





Saturation







surface area




Coercive




magnetization







value




force value




value






Core particles




(m


2


/g)




(Oe)




(emu/g)









Core particles 3




46.0




1,703




54.8






Core particles 4




60.1




2,590




49.6






Core particles 5




62.5




2,586




48.2



















Properties of surface-treated plate-









shaped ferrite particles with









magnetoplumbite structure

















Volume resistivity




Blackness








value




(L* value)







Core particles




(Ω· cm)




(−)











Core particles 3




9.0 × 10


8






33.0







Core particles 4




7.1 × 10


8






31.8







Core particles 5




8.9 × 10


8






31.9



























TABLE 4














Properties of carbon black fine









particles




















Geometrical









Average




standard







Kind of carbon





particle




deviation







black fine




Particle




size




value







particles




shape




(μm)




(−)











Carbon black A




Granular




0.022




1.78







Carbon black B




Granular




0.015




1.56







Carbon black C




Granular




0.030




2.06




















Properties of carbon black fine









particles

















BET specific








Kind of carbon




surface area




Blackness







black fine




value




(L* value)







particles




(m


2


/g)




(−)











Carbon black A




133.5




14.6







Carbon black B




265.3




15.2







Carbon black C




84.6




17.0


























TABLE 5













Production of black plate-shaped









ferrite composite particles with









magnetoplumbite structure









Coating with alkoxysilane or









silicon compound







Examples





Alkoxysilane or silicon compound















and






Amount






Comparative




Kind of core





added (part






Examples




particles




Kind




by weight)









Example 7




Core




Methyl




2.0







particles 1




triethoxysilane






Example 8




Core




Methyl




2.0







particles 2




trimethoxysilane






Example 9




Core




Dimethyl




3.0







particles 3




dimethoxysilane






Example 10




Core




Phenyl




1.0







particles 4




triethoxysilane






Example 11




Core




Isobutyl




2.0







particles 5




trimethoxysilane






Comparative




Core
















Example 1




particles 1






Comparative




Core




Methyl




2.0






Example 2




particles 1




triethoxysilane






Comparative




Core




Dimethyl




1.0






Example 3




particles 2




dimethoxysilane






Comparative




Core




Methyl




0.005






Example 4




particles 2




triethoxysilane






Comparative




Core




γ-aminopropyl




1.0






Example 5




particles 1




triethoxysilane


















Production of black plate-shaped ferrite








composite particles with magnetoplumbite








structure








Coating with alkoxysilane or silicon compound
















Examples






Coating amount







and




Edge runner treatment





(calculated as
















Comparative




Linear load




Time




Si)







Examples




(Kg/cm)




(min)




(wt. %)











Example 7




60




30




0.29







Example 8




60




30




0.40







Example 9




30




30




0.67







Example 10




30




30




0.10







Example 11




45




45




0.30







Comparative






















Example 1







Comparative




30




30




0.30







Example 2







Comparative




30




30




0.23







Example 3







Comparative




30




30




7 × 10


−4









Example 4







Comparative




60




30




0.13







Example 5




















Production of black plate-shaped









ferrite composite particles with









magnetoplumbite structure









Coating of carbon black fine








Examples




particles








and




Carbon black
















Comparative





Amount added







Examples




Kind




(part by weight)











Example 7




A




5.0







Example 8




A




2.0







Example 9




A




5.0







Example 10




B




3.0







Example 11




C




1.0







Comparative




A




2.0







Example 1







Comparative

















Example 2







Comparative




A




0.01







Example 3







Comparative




B




1.5







Example 4







Comparative




C




2.0







Example 5




















Production of black plate-shaped ferrite









composite particles with magnetoplumbite









structure









Coating of carbon black




















Amount of










carbon black







Examples






coat







and




Edge runner treatment





(calculated as
















Comparative




Linear load




Time




C)







Examples




(Kg/cm)




(min)




(wt. %)











Example 7




60




30







Example 8




30




30







Example 9




60




30







Example 10




30




45







Example 11




60




30







Comparative




30




30







Example 1







Comparative

















Example 2







Comparative




30




30







Example 3







Comparative




30




30







Example 4







Comparative




60




30







Example 5













Note: A: Carbon black A described in Table 4.











B: Carbon black B described in Table 4.











C: Carbon black C described in Table 4.

























TABLE 6














Properties of black plate-shaped ferrite









composite particles with magnetoplumbite









structure


















Examples




Average






Geometrical







and




particle




Average




Plate




standard







Comparative




size




thickness




ratio




deviation







Examples




(μm)




(μm)




(−)




value (−)











Example 7




0.051




0.012




4.3:1




1.36







Example 8




0.033




0.010




3.3:1




1.41







Example 9




0.051




0.013




3.9:1




1.36







Example 10




0.033




0.010




3.3:1




1.40







Example 11




0.032




0.010




3.2:1




1.40







Comparative




0.050




0.013




3.8:1












Example 1







Comparative




0.050




0.012




4.2:1




1.36







Example 2







Comparative




0.032




0.009




3.6:1












Example 3







Comparative




0.033




0.010




3.3:1












Example 4







Comparative




0.051




0.013




3.9:1












Example 5







Comparative




0.081




0.012




6.8:1




1.40







Example 6







Comparative




0.080




0.012




6.7:1




1.45







Example 7



















Properties of black plate-shaped ferrite








composite particles with magnetoplumbite








structure
















Examples




BET specific





Saturation







and




surface area




Coercive




magnetization







Comparative




value




force value




value







Examples




(m


2


/g)




(Oe)




(emu/g)











Example 7




47.1




1,713




51.6







Example 8




59.9




2,601




48.1







Example 9




47.8




1,709




48.8







Example 10




58.9




2,596




47.6







Example 11




59.3




2,589




48.4







Comparative




50.1




1,704




54.1







Example 1







Comparative




43.6




1,712




55.0







Example 2







Comparative




58.9




2,610




48.6







Example 3







Comparative




59.6




2,592




47.6







Example 4







Comparative




63.8




1,698




52.6







Example 5







Comparative




35.8




690




57.0







Example 6







Comparative




31.2




650




58.3







Example 7

















Properties of black plate-shaped ferrite







composite particles with magnetoplumbite







structure















Examples




Volume





Carbon black




Thickness of






and




resistivity




Blackness




desorption




carbon black






Comparative




value




(L* value)




percentage




coat






Examples




(Ω· cm)




(−)




(%)




(μm)









Example 7




3.6 × 10


6






22.1




3.8




0.0022






Example 8




8.1 × 10


6






23.6




4.6




0.0020






Example 9




1.6 × 10


6






21.6




2.1




0.0022






Example 10




5.6 × 10


6






23.8




5.6




0.0021






Example 11




3.6 × 10


6






24.6




1.8




0.0019






Comparative




8.9 × 10


7






27.6




68.3











Example 1






Comparative




8.6 × 10


9






33.6
















Example 2






Comparative




1.3 × 10


9






30.6
















Example 3






Comparative




7.3 × 10


7






28.3




45.6











Example 4






Comparative




9.1 × 10


7






27.2




28.2











Example 5






Comparative




5.3 × 10


7






27.6




36.5











Example 6






Comparative




6.4 × 10


7






28.3
















Example 7



















Properties of black plate-shaped ferrite









composite particles with









magnetoplumbite structure
















Examples




Percentage of change








and




in coercive force








Comparative




value




Fe


2+


/Fe


3+









Examples




(%)




(−)











Example 7




0.0




0.0







Example 8




0.0




0.0







Example 9




0.0




0.0







Example 10




0.0




0.0







Example 11




0.0




0.0







Comparative




0.0




0.0







Example 1







Comparative




0.0




0.0







Example 2







Comparative




0.0




0.0







Example 3







Comparative




0.0




0.0







Example 4







Comparative




0.0




0.0







Example 5







Comparative




1.4




0.021







Example 6







Comparative




13.6




0.084







Example 7



























TABLE 7














Production of magnetic coating









composition

















Kind of black plate-




Weight ratio of








shaped ferrite




magnetic








composite particles




particles to








with magnetoplumbite




resin







Examples




structure




(−)











Example 12




Example 7




5.0







Example 13




Example 8




5.0







Example 14




Example 9




5.0







Example 15




Example 10




5.0







Example 16




Example 11




5.0







Example 17




Example 7




5.0







Example 18




Example 9




5.0







Example 19




Example 11




5.0




















Production of magnetic









coating composition









Amount of carbon black




Properties of








fine particles added




magnetic coating








(weight ratio to




composition








magnetic particles)




Viscosity







Examples




(−)




(cP)











Example 12




1.0




2,560







Example 13




1.0




3,738







Example 14




1.0




2,790







Example 15




1.0




3,866







Example 16




1.0




3,994







Example 17




0.0




2,944







Example 18




2.5




2,816







Example 19




1.5




3,891


















Properties of magnetic recording medium


















Coercive









Thickness of




force




Br/Bm








magnetic layer




value




value




Gloss






Examples




(μm)




(Oe)




(−)




(%)









Example 12




3.5




1,728




0.89




180






Example 13




3.6




2,626




0.88




186






Example 14




3.4




1,732




0.89




181






Example 15




3.5




2,630




0.88




189






Example 16




3.6




2,626




0.88




193






Example 17




3.5




1,732




0.90




188






Example 18




3.6




1,742




0.89




182






Example 19




3.6




2,646




0.88




190
















Properties of magnetic recording medium
















Surface




Young's





Surface







roughness




modulus




Linear




resistivity







Ra




(relative




absorption




value






Examples




(nm)




value)




(μm


−1


)




(Ω/sq)









Example 12




8.3




143




1.48




1.4 × 10


8








Example 13




6.9




136




1.35




6.6 × 10


8








Example 14




8.8




142




1.49




2.8 × 10


8








Example 15




6.9




135




1.41




2.1 × 10


9








Example 16




7.2




137




1.32




8.3 × 10


8








Example 17




7.6




144




1.51




1.6 × 10


9








Example 18




8.9




144




1.59




1.0 × 10


8








Example 19




8.0




136




1.36




6.9 × 10


8




























TABLE 8














Production of magnetic coating









composition

















Kind of plate-shaped




Weight ratio of








ferrite composite




magnetic








particles with




particles to







Comparative




magnetoplumbite




resin







Examples




structure




(−)











Comparative




Core particles 1




5.0







Example 8







Comparative




Core particles 2




5.0







Example 9







Comparative




Comparative Example 1




5.0







Example 10







Comparative




Comparative Example 2




5.0







Example 11







Comparative




Comparative Example 3




5.0







Example 12







Comparative




Comparative Example 4




5.0







Example 13







Comparative




Comparative Example 5




5.0







Example 14







Comparative




Comparative Example 6




5.0







Example 15







Comparative




Comparative Example 7




5.0







Example 16







Comparative




Core particles 1




5.0







Example 17







Comparative




Core particles 1




5.0







Example 18







Comparative




Core particles 2




5.0







Example 19







Comparative




Core particles 2




5.0







Example 20




















Production of magnetic









coating composition









Amount of carbon black




Properties of








fine particles added




magnetic coating








(weight ratio to




composition







Comparative




magnetic particles)




Viscosity







Examples




(−)




(cP)











Comparative




1.0




2,048







Example 8







Comparative




1.0




2,816







Example 9







Comparative




1.0




5,888







Example 10







Comparative




1.0




2,048







Example 11







Comparative




1.0




2,816







Example 12







Comparative




1.0




4,122







Example 13







Comparative




1.0




3,866







Example 14







Comparative




1.0




3,328







Example 15







Comparative




1.0




6,016







Example 16







Comparative




5.5




6,477







Example 17







Comparative




10.0




5,632







Example 18







Comparative




5.5




11,008







Example 19







Comparative




10.0




10,240







Example 20


















Properties of magnetic recording medium


















Coercive









Thickness of




force




Br/Bm






Comparative




magnetic layer




value




value




Gloss






Examples




(μm)




(Oe)




(−)




(%)









Comparative




3.5




1,710




0.84




160






Example 8






Comparative




3.5




2,597




0.80




163






Example 9






Comparative




3.5




1,713




0.76




163






Example 10






Comparative




3.5




1,705




0.78




158






Example 11






Comparative




3.4




2,601




0.78




163






Example 12






Comparative




3.6




2,611




0.73




161






Example 13






Comparative




3.5




1,715




0.75




142






Example 14






Comparative




3.5




738




0.78




150






Example 15






Comparative




3.6




698




0.76




145






Example 16






Comparative




3.7




1,726




0.83




164






Example 17






Comparative




3.7




1,703




0.79




131






Example 18






Comparative




3.8




2,603




0.81




168






Example 19






Comparative




3.6




2,608




0.72




140






Example 20
















Properties of magnetic recording medium
















Surface




Young's





Surface







roughness




modulus




Linear




resistivity






Comparative




Ra




(relative




absorption




value






Examples




(nm)




value)




(μm


−1


)




(Ω/sq)









Comparative




14.6




133




0.62




6.2 × 10


13








Example 8






Comparative




13.6




116




0.52




2.2 × 10


13








Example 9






Comparative




13.2




131




1.13




4.1 × 10


11








Example 10






Comparative




14.3




130




0.64




8.3 × 10


11








Example 11






Comparative




12.8




121




0.63




6.5 × 10


11








Example 12






Comparative




12.9




119




1.18




7.1 × 10


10








Example 13






Comparative




36.8




134




1.13




4.4 × 10


11








Example 14






Comparative




21.3




133




1.10




8.6 × 10


10








Example 15






Comparative




31.2




130




0.98




5.4 × 10


10








Example 16






Comparative




14.4




133




1.26




9.1 × 10


10








Example 17






Comparative




36.8




116




1.40




5.7 × 10


9








Example 18






Comparative




12.0




110




1.10




7.1 × 10


10








Example 19






Comparative




41.6




98




1.36




5.5 × 10


9








Example 20


























TABLE 9














Production of black plate-









shaped ferrite composite









particles with









magnetoplumbite structure









Coating with polysiloxane









Polysiloxane

















Examples






Amount







and






added







Comparative




Kind of core





(part by







Examples




particles




Kind




weight)











Example 20




Core




TSF484




1.0








particles 1







Example 21




Core




TSF484




5.0








particles 2







Example 22




Core




KF99




2.0








particles 3







Example 23




Core




L-9000




1.0








particles 4







Example 24




Core




TSF484/L-45




0.5/1.5








particles 5







Comparative




Core




TSF484




1.0







Example 21




particles 1







Comparative




Core




TSF484




0.5







Example 22




particles 2







Comparative




Core




TSF484




0.005







Example 23




particles 2



















Production of black plate-shaped ferrite








composite particles with magnetoplumbite








structure








Coating with polysiloxane
















Examples






Coating amount







and




Edge runner treatment





(calculated as
















Comparative




Linear load




Time




Si)







Examples




(Kg/cm)




(min)




(wt. %)











Example 20




60




30




0.43







Example 21




30




30




2.12







Example 22




60




20




0.85







Example 23




30




45




0.43







Example 24




60




30




0.70







Comparative




60




20




0.44







Example 21







Comparative




60




30




0.22







Example 22







Comparative




60




30




2 × 10


−3









Example 23




















Production of black plate-shaped









ferrite composite particles with









magnetoplumbite structure









Coating of carbon black fine








Examples




particles








and




Carbon black
















Comparative





Amount added







Examples




Kind




(part by weight)











Example 20




A




10.0







Example 21




A




3.0







Example 22




A




5.0







Example 23




B




10.0







Example 24




C




7.5







Comparative

















Example 21







Comparative




A




0.01







Example 22







Comparative




B




3.0







Example 23



















Production of black plate-shaped ferrite








composite particles with magnetoplumbite








structure








Coating of carbon black



















Amount of










carbon black







Examples






coat







and




Edge runner treatment





(calculated as
















Comparative




Linear load




Time




C)







Examples




(Kg/cm)




(min)




(wt. %)











Example 20




60




30




9.08







Example 21




45




45




2.90







Example 22




45




20




4.76







Example 23




30




45




9.09







Example 24




60




20




6.95







Comparative






















Example 21







Comparative




60




30




0.01







Example 22







Comparative




60




30




2.91







Example 23













Note: A: Carbon black A described in Table 4.











B: Carbon black B described in Table 4.











C: Carbon black C described in Table 4.























TABLE 10












Properties of black plate-shaped ferrite








composite particles with magnetoplumbite








structure

















Average






Geometrical






Examples and




particle




Average




Plate




standard






Comparative




size




thickness




ratio




deviation






Examples




(μm)




(μm)




(−)




value (−)









Example 20




0.050




0.012




4.2:1




1.35






Example 21




0.032




0.009




3.6:1




1.41






Example 22




0.050




0.012




4.2:1




1.35






Example 23




0.032




0.009




3.6:1




1.40






Example 24




0.032




0.010




3.2:1




1.40






Comparative




0.050




0.012




4.2:1




1.36






Example 21






Comparative




0.032




0.009




3.6:1











Example 22






Comparative




0.032




0.009




3.6:1











Example 23
















Properties of black plate-shaped ferrite







composite particles with magnetoplumbite







structure















BET specific





Saturation






Examples and




surface area




Coercive




magnetization






Comparative




value




force value




value






Examples




(m


2


/g)




(Oe)




(emu/g)









Example 20




45.9




1,712




52.9






Example 21




59.2




2,583




48.1






Example 22




44.9




1,710




51.3






Example 23




58.9




2,576




48.0






Example 24




60.3




2,583




47.9






Comparative




48.1




1,711




53.9






Example 21






Comparative




57.6




2,581




49.3






Example 22






Comparative




63.0




2,580




48.6






Example 23
















Properties of black plate-shaped ferrite







composite particles with magnetoplumbite







structure


















Carbon








Volume





black




Thickness






Examples and




resistivity




Blackness




desorption




of carbon






Comparative




value




(L* value)




percentage




black coat






Examples




(Ω· cm)




(−)




(%)




(μm)









Example 20




4.4 × 10


6






22.0




4.1




0.0024






Example 21




9.6 × 10


6






24.3




3.8




0.0021






Example 22




1.9 × 10


6






21.6




1.9




0.0022






Example 23




4.2 × 10


6






24.2




7.4




0.0024






Example 24




2.1 × 10


6






24.1




1.9




0.0023






Comparative




7.0 × 10


9






33.3
















Example 21






Comparative




2.9 × 10


9






30.6
















Example 22






Comparative




8.4 × 10


7






29.1




44.4











Example 23



















Properties of black plate-shaped ferrite









composite particles with









magnetoplumbite structure

















Percentage of change








Examples and




in coercive force








Comparative




value




Fe


2+


/Fe


3+









Examples




(%)




(−)











Example 20




0.0




0.0







Example 21




0.0




0.0







Example 22




0.0




0.0







Example 23




0.0




0.0







Example 24




0.0




0.0







Comparative




0.0




0.0







Example 21







Comparative




0.0




0.0







Example 22







Comparative




0.0




0.0







Example 23




























TABLE 11















Production of black plate-










shaped ferrite composite










particles with










magnetoplumbite structure










Coating with modified










polysiloxane








Examples





Modified polysiloxane

















and






Amount







Comparative




Kind of core





added (part







Examples




particles




Kind




by weight)











Example 25




Core




BYK-080




1.0








particles 1







Example 26




Core




BYK-310




2.0








particles 2







Example 27




Core




BYK-222




5.0








particles 3







Example 28




Core




TSF4446




1.0








particles 4







Example 29




Core




YF3965




1.0








particles 5







Comparative




Core




BYK-080




1.0







Example 24




particles 1







Comparative




Core




BYK-080




0.5







Example 25




particles 2







Comparative




Core




BYK-080




0.005







Example 26




particles 2



















Production of black plate-shaped ferrite








composite particles with magnetoplumbite








structure








Coating with modified polysiloxane
















Examples






Coating amount







and




Edge runner treatment





(calculated as
















Comparative




Linear load




Time




Si)







Examples




(Kg/cm)




(min)




(wt. %)











Example 25




60




20




0.18







Example 26




30




30




0.33







Example 27




60




30




0.86







Example 28




45




30




0.17







Example 29




60




20




0.16







Comparative




30




30




0.17







Example 24







Comparative




60




30




0.08







Example 25







Comparative




45




30




6 × 10


−4









Example 26




















Production of black plate-shaped









ferrite composite particles with









magnetoplumbite structure









Coating of carbon black fine









particles








Examples and




Carbon black
















Comparative





Amount added







Examples




Kind




(part by weight)











Example 25




A




7.5







Example 26




A




5.0







Example 27




A




10.0







Example 28




B




10.0







Example 29




C




5.0







Comparative

















Example 24







Comparative




A




0.01







Example 25







Comparative




B




5.0







Example 26



















Production of black plate-shaped ferrite








composite particles with magnetoplumbite








structure








Coating of carbon black



















Amount of










carbon black







Examples






coat







and




Edge runner treatment





(calculated as
















Comparative




Linear load




Time




C)







Examples




(Kg/cm)




(min)




(wt. %)











Example 25




60




30




6.96







Example 26




45




30




4.76







Example 27




30




45




9.09







Example 28




60




45




9.08







Example 29




60




30




4.75







Comparative






















Example 24







Comparative




60




30




0.01







Example 25







Comparative




60




30




4.74







Example 26













Note: A: Carbon black A described in Table 4.











B: Carbon black B described in Table 4.











C: Carbon black C described in Table 4.























TABLE 12












Properties of black plate-shaped ferrite








composite particles with magnetoplumbite








structure

















Average






Geometrical






Examples and




particle




Average




Plate




standard






Comparative




size




thickness




ratio




deviation






Examples




(μm)




(μm)




(−)




value (−)









Example 25




0.050




0.012




4.2:1




1.35






Example 26




0.032




0.009




3.6:1




1.40






Example 27




0.050




0.012




4.2:1




1.36






Example 28




0.032




0.009




3.6:1




1.41






Example 29




0.032




0.010




3.2:1




1.40






Comparative




0.050




0.012




4.2:1




1.35






Example 24






Comparative




0.032




0.009




3.6:1




1.40






Example 25






Comparative




0.032




0.009




3.6:1




1.40






Example 26
















Properties of black plate-shaped ferrite







composite particles with magnetoplumbite







structure















BET specific





Saturation






Examples and




surface area




Coercive




magnetization






Comparative




value




force value




value






Examples




(m


2


/g)




(Oe)




(emu/g)









Example 25




45.9




1,710




52.9






Example 26




58.9




2,588




48.5






Example 27




46.1




1,706




51.3






Example 28




58.2




2,573




48.3






Example 29




58.0




2,584




47.9






Comparative




47.1




1,705




54.1






Example 24






Comparative




58.3




2,580




49.2






Example 25






Comparative




62.1




2,578




48.4






Example 26
















Properties of black plate-shaped ferrite







composite particles with magnetoplumbite







structure


















Carbon








Volume





black




Thickness






Examples and




resistivity




Blackness




desorption




of carbon






Comparative




value




(L* value)




percentage




black coat






Examples




(Ω· cm)




(−)




(%)




(μm)









Example 25




2.1 × 10


6






22.1




4.3




0.0023






Example 26




7.6 × 10


6






23.9




4.6




0.0022






Example 27




2.8 × 10


6






21.4




2.2




0.0024






Example 28




6.3 × 10


6






24.0




7.5




0.0024






Example 29




4.1 × 10


6






23.6




3.6




0.0022






Comparative




9.3 × 10


7






33.8
















Example 24






Comparative




2.4 × 10


9






30.6
















Example 25






Comparative




6.5 × 10


9






28.4




48.3











Example 26



















Properties of black plate-shaped ferrite









composite particles with









magnetoplumbite structure
















Examples




Percentage of change








and




in coercive force








Comparative




value




Fe


2+


/Fe


3+









Examples




(%)




(−)











Example 25




0.0




0.0







Example 26




0.0




0.0







Example 27




0.0




0.0







Example 28




0.0




0.0







Example 29




0.0




0.0







Comparative




0.0




0.0







Example 24







Comparative




0.0




0.0







Example 25







Comparative




0.0




0.0







Example 26


























TABLE 13













Production of black








plate-shaped ferrite







composite particles with







magnetoplumbite







structure







Coating with terminal







modified polysiloxane







Terminal-modified







polysiloxane
















Examples






Amount







and






added







Comparative




Kind of core





(part by







Examples




particles




Kind




weight)











Example 30




Core




TSF4770




2.0








particles 1







Example 31




Core




TSF4770




1.0








particles 2







Example 32




Core




TSF4751




0.5








particles 3







Example 33




Core




XF3905




5.0








particles 4







Example 34




Core




YF3804




2.0








particles 5







Comparative




Core




TSF4770




1.0







Example 27




particles 1







Comparative




Core




TSF4770




1.0







Example 28




particles 2







Comparative




Core




TSF4770




 0.005







Example 29




particles 2

















Production of black plate-shaped ferrite







composite particles with







magnetoplumbite structure







Coating with terminal-modified polysiloxane















Examples





Coating amount
















and





Edge runner treatment




(calculated as
















Comparative




Linear load




Time




Si)







Examples




(Kg/cm)




(min)




(wt. %)











Example 30




60




30




0.68







Example 31




30




45




0.34







Example 32




60




30




0.18







Example 33




45




30




1.75







Example 34




60




20




0.40







Comparative




60




30




0.35







Example 27







Comparative




60




30




0.34







Example 28







Comparative




45




30




2 × 10


−3









Example 29


















Production of black plate-shaped








ferrite composite particles with







magnetoplumbite structure







Coating of carbon black fine













Examples




particles







and




Carbon black













Comparative





Amount added






Examples




Kind




(part by weight)
















Example 30




A




10.0






Example 31




A




5.0






Example 32




A




7.5






Example 33




B




10.0






Example 34




C




7.5






Comparative
















Example 27






Comparative




A




0.01






Example 28






Comparative




B




5.0






Example 29














Note:






A: Carbon black A described in Table 4.






B: Carbon black B described in Table 4.






C: Carbon black C described in Table 4.
















Production of black plate-shaped ferrite







composite particles with magnetoplumbite







structure







Coating of carbon black













Amount of







carbon black















Examples





coat
















and





Edge runner treatment




(calculated
















Comparative




Linear load




Time




as C)







Examples




(Kg/cm)




(min)




(wt. %)











Example 30




60




30




9.08







Example 31




30




60




4.76







Example 32




45




30




6.95







Example 33




60




30




9.09







Example 34




75




20




6.97







Comparative






















Example 27







Comparative




60




30




0.01







Example 28







Comparative




60




30




4.75







Example 29


























TABLE 14













Properties of black plate-shaped ferrite








composite particles with magnetoplumbite







structure















Examples




Average






Geometrical






and




particle




Average




Plate




standard






Comparative




size




thickness




ratio




deviation






Examples




(μm)




(μm)




(−)




value (−)









Example 30




0.050




0.012




4.2:1




1.35






Example 31




0.032




0.009




3.6:1




1.40






Example 32




0.050




0.012




4.2:1




1.36






Example 33




0.032




0.009




3.6:1




1.40






Example 34




0.032




0.010




3.2:1




1.40






Comparative




0.050




0.012




4.2:1




1.35






Example 27






Comparative




0.032




0.009




3.6:1




1.40






Example 28






Comparative




0.032




0.009




3.6:1




1.40






Example 29
















Properties of black plate-shaped ferrite







composite particles with magnetoplumbite







structure
















Examples




BET specific





Saturation







and




surface area




Coercive




magnetization







Comparative




value




force value




value







Examples




(m


2


/g)




(Oe)




(emu/g)











Example 30




46.4




1,714




52.9







Example 31




59.3




2,577




48.6







Example 32




45.9




1,720




51.8







Example 33




58.9




2,576




48.5







Example 34




59.3




2,573




48.5







Comparative




47.6




1,710




54.3







Example 27







Comparative




58.6




2,570




49.0







Example 28







Comparative




62.1




2,575




48.6







Example 29

















Properties of black plate-shaped ferrite composite







particles with magnetoplumbite structure















Examples




Volume





Carbon black




Thickness of






and




resistivity




Blackness




desorption




carbon black






Comparative




value




(L* value)




percentage




coat






Examples




(Ω · cm)




(−)




(%)




(μm)









Example 30




4.1 × 10


6






22.3




3.0




0.0024






Example 31




7.4 × 10


6






24.0




4.9




0.0022






Example 32




3.6 × 10


6






21.5




2.2




0.0023






Example 33




5.1 × 10


6






23.9




8.8




0.0024






Example 34




2.7 × 10


6






23.6




1.6




0.0023






Comparative




8.3 × 10


7






33.3
















Example 27






Comparative




2.2 × 10


9






29.9
















Example 28






Comparative




6.9 × 10


9






28.3




44.4 











Example 29

















Properties of black plate-shaped ferrite








composite particles with













Examples




magnetoplumbite structure














and




Percentage of change







Comparative




in coercive force




Fe


2+


/Fe


3+








Examples




value (%)




(−)









Example 30




0.0




0.0






Example 31




0.0




0.0






Example 32




0.0




0.0






Example 33




0.0




0.0






Example 34




0.0




0.0






Comparative




0.0




0.0






Example 27






Comparative




0.0




0.0






Example 28






Comparative




0.0




0.0






Example 29

























TABLE 15













Production of magnetic coating composition















Kind of black plate-




Weight ratio of






Examples




shaped ferrite




magnetic






and




composite particles




particles to






Comparative




with magnetoplumbite




resin






Examples




structure




(−)









Example 35




Example 20




5.0






Example 36




Example 21




5.0






Example 37




Example 22




5.0






Example 38




Example 23




5.0






Example 39




Example 24




5.0






Example 40




Example 20




5.0






Example 41




Example 22




5.0






Example 42




Example 24




5.0






Comparative




Comparative




5.0






Example 30




Example 21






Comparative




Comparative




5.0






Example 31




Example 22






Comparative




Comparative




5.0






Example 32




Example 23

















Production of magnetic








coating composition







Amount of carbon black




Properties of













Examples




fine particles added




magnetic coating






and




(weight ratio to




composition






Comparative




magnetic particles)




Viscosity






Examples




(−)




(cP)









Example 35




1.0




2,944






Example 36




1.0




2,790






Example 37




1.0




2,560






Example 38




1.0




3,891






Example 39




1.0




2,560






Example 40




0.0




2,790






Example 41




2.5




3,738






Example 42




1.5




2,790






Comparative




1.0




3,815






Example 30






Comparative




1.0




3,738






Example 31






Comparative




1.0




2,920






Example 32

















Properties of magnetic recording medium
















Examples




Thickness of




Coercive








and




magnetic




force




Br/Bm






Comparative




layer




value




value




Gloss






Examples




(μm)




(Oe)




(−)




(%)









Example 35




3.5




1,733




0.89




183






Example 36




3.5




2,682




0.89




185






Example 37




3.5




1,730




0.90




181






Example 38




3.5




2,680




0.89




181






Example 39




3.5




2,678




0.89




183






Example 40




3.4




1,736




0.89




191






Example 41




3.6




1,730




0.88




186






Example 42




3.5




2,656




0.89




183






Comparative




3.5




1,712




0.78




159






Example 30






Comparative




3.5




2,615




0.78




161






Example 31






Comparative




3.5




2,621




0.74




162






Example 32

















Properties of magnetic recording medium
















Examples




Surface




Young's





Surface






and




roughness




modulus




Linear




resistivity






Comparative




Ra




(relative




absorption




value






Examples




(nm)




value)




(μm


−1


)




(Ω/sq)









Example 35




7.2




144




1.48




2.4 × 10


8








Example 36




6.8




135




1.36




7.6 × 10


8








Example 37




7.9




143




1.49




3.1 × 10


8








Example 38




8.3




136




1.42




2.8 × 10


9








Example 39




7.9




135




1.56




9.1 × 10


8








Example 40




6.0




141




1.41




3.3 × 10


8








Example 41




8.4




143




1.58




1.6 × 10


8








Example 42




7.9




136




1.51




7.1 × 10


8








Comparative




14.2 




130




0.63









9.2 × 10


11








Example 30






Comparative




13.2 




125




0.62









7.3 × 10


11








Example 31






Comparative




13.3 




121




1.13









7.1 × 10


10








Example 32

























TABLE 16













Production of magnetic coating








composition














Kind of black plate-




Weight ratio of






Examples




shaped ferrite




magnetic






and




composite particles




particles to






Comparative




with magnetoplumbite




resin






Examples




structure




(−)









Example 43




Example 25




5.0






Example 44




Example 26




5.0






Example 45




Example 27




5.0






Example 46




Example 28




5.0






Example 47




Example 29




5.0






Example 48




Example 25




5.0






Example 49




Example 27




5.0






Example 50




Example 29




5.0






Comparative




Comparative




5.0






Example 33




Example 24






Comparative




Comparative




5.0






Example 34




Example 25






Comparative




Comparative




5.0






Example 35




Example 26

















Production of magnetic








coating composition







Amount of carbon black




Properties of






Examples




fine particles added




magnetic coating






and




(weight ratio to




composition






Comparative




magnetic particles)




Viscosity






Examples




(−)




(cP)









Example 43




1.0




3,891






Example 44




1.0




2,790






Example 45




1.0




3,866






Example 46




1.0




3,738






Example 47




1.0




2,944






Example 48




0.0




2,560






Example 49




2.5




3,891






Example 50




1.5




2,816






Comparative




1.0




2,790






Example 33






Comparative




1.0




2,944






Example 34






Comparative




1.0




2,560






Example 35
















Properties of magnetic recording medium















Examples





Coercive








and




Thickness of




force




Br/Bm






Comparative




magnetic layer




value




value




Gloss






Examples




(μm)




(Oe)




(−)




(%)









Example 43




3.5




1,732




0.90




184






Example 44




3.5




2,670




0.89




186






Example 45




3.4




1,728




0.90




188






Example 46




3.5




2,691




0.89




181






Example 47




3.5




2,683




0.89




183






Example 48




3.5




1,733




0.90




189






Example 49




3.6




1,729




0.88




182






Example 50




3.5




2,661




0.89




184






Comparative




3.5




1,713




0.76




158






Example 33






Comparative




3.6




2,613




0.76




163






Example 34






Comparative




3.5




2,631




0.74




162






Example 35
















Properties of magnetic recording medium















Examples




Surface




Young's





Surface






and




roughness




modulus




Linear




Resistivity






Comparative




Ra




(relative




absorption




value






Examples




(nm)




value)




(μm


−1


)




(Ω/sq)









Example 43




7.8




142




1.46




6.7 × 10


8








Example 44




7.2




136




1.38




3.1 × 10


8








Example 45




7.0




142




1.46




3.2 × 10


9








Example 46




8.4




135




1.39




6.9 × 10


8








Example 47




8.0




137




1.53




8.1 × 10


8








Example 48




6.9




143




1.39




1.4 × 10


9








Example 49




8.0




142




1.56




2.2 × 10


8








Example 50




7.6




135




1.51




7.3 × 10


8








Comparative




14.4 




129




0.71









9.3 × 10


11








Example 33






Comparative




13.3 




123




0.68









6.6 × 10


11








Example 34






Comparative




13.2 




123




1.11









8.3 × 10


10








Example 35

























TABLE 17













Production of magnetic coating composition















Kind of black plate-




Weight ratio of






Examples




shaped ferrite




magnetic






and




composite particles




particles to






Comparative




with magnetoplumbite




resin






Examples




structure




(−)









Example 51




Example 30




5.0






Example 52




Example 31




5.0






Example 53




Example 32




5.0






Example 54




Example 33




5.0






Example 55




Example 34




5.0






Example 56




Example 30




5.0






Example 57




Example 32




5.0






Example 58




Example 34




5.0






Comparative




Comparative




5.0






Example 36




Example 27






Comparative




Comparative




5.0






Example 37




Example 28






Comparative




Comparative




5.0






Example 38




Example 29

















Production of magnetic








coating composition







Amount of carbon black




Properties of






Examples




fine particles added




magnetic coating






and




(weight ratio to




composition






Comparative




magnetic particles)




Viscosity






Examples




(−)




(cP)









Example 51




1.0




2,790






Example 52




1.0




2,944






Example 53




1.0




2,560






Example 54




1.0




3,891






Example 55




1.0




2,790






Example 56




0.0




2,944






Example 57




2.5




2,944






Example 58




1.5




3,891






Comparative




1.0




3,891






Example 36






Comparative




1.0




2,790






Example 37






Comparative




1.0




3,328






Example 38
















Properties of magnetic recording medium















Examples





Coercive








and




Thickness of




force




Br/Bm






Comparative




magnetic layer




value




value




Gloss






Examples




(μm)




(Oe)




(−)




(%)









Example 51




3.4




1,736




0.88




190






Example 52




3.5




2,689




0.89




183






Example 53




3.5




1,741




0.90




186






Example 54




3.5




2,700




0.89




185






Example 55




3.5




2,686




0.89




188






Example 56




3.5




1,734




0.91




189






Example 57




3.5




1,735




0.89




181






Example 58




3.5




2,668




0.90




183






Comparative




3.4




1,713




0.78




160






Example 36






Comparative




3.5




2,615




0.78




163






Example 37






Comparative




3.5




2,618




0.76




160






Example 38
















Properties of magnetic recording medium















Examples




Surface




Young's





Surface






and




roughness




modulus




Linear




resistivity






Comparative




Ra




(relative




absorption




value






Examples




(nm)




value)




(μm


−1


)




(Ω/sq)









Example 51




6.4




145




1.44




9.3 × 10


8








Example 52




8.1




136




1.32




2.2 × 10


8








Example 53




7.7




144




1.48




3.6 × 10


8








Example 54




7.8




136




1.45




1.4 × 10


9








Example 55




7.5




136




1.51




9.6 × 10


8








Example 56




7.0




144




1.44




1.8 × 10


8








Example 57




8.1




144




1.61




1.1 × 10


9








Example 58




7.6




135




1.52




7.3 × 10


8








Comparative




14.4




130




0.68









9.3 × 10


11








Example 36






Comparative




14.0




125




0.65









6.6 × 10


11








Example 37






Comparative




13.6




125




1.13









8.3 × 10


10








Example 38
























TABLE 18













Production of black plate-







shaped ferrite composite







particles with magnetoplumbite







structure







Coating with fluoroalkylsilane







compound







Fluoroalkylsilane compound
















Examples






Amount







and






added







Comparative




Kind of core





(part by







Examples




particles




Kind




weight)











Example 59




Core




Tridecafluorooctyl




2.0








particles 1




trimethoxysilane







Example 60




Core




Heptadecafluorodecyl




4.0








particles 2




trimethoxysilane







Example 61




Core




Trifluoropropyl




3.0








particles 3




trimethoxysilane







Example 62




Core




Tridecafluorooctyl




1.0








particles 4




trimethoxysilane







Example 63




Core




Heptadecafluorodecyl




5.0








particles 5




trimethoxysilane







Comparative




Core




Tridecafluorooctyl




1.0







Example 39




particles 1




trimethoxysilane







Comparative




Core




Tridecafluorooctyl




0.5







Example 40




particles 2




trimethoxysilane







Comparative




Core




Tridecafluorooctyl




 0.005







Example 41




particles 2




trimethoxysilane


















Production of black plate-shaped ferrite








composite particles with magnetoplumbite







structure







Coating with fluoroalkylsilane compound















Examples





Coating amount
















and





Edge runner treatment




(calculated as
















Comparative




Linear load




Time




Si)







Examples




(Kg/cm)




(min)




(wt. %)











Example 59




60




30




0.11







Example 60




45




30




0.19







Example 61




30




45




0.37







Example 62




60




30




0.06







Example 63




45




30




0.23







Comparative




60




30




0.06







Example 39







Comparative




60




30




0.03







Example 40







Comparative




60




30




3 × 10


−4









Example 41


















Production of black plate-shaped








ferrite composite particles with







magnetoplumbite structure







Coating of carbon black













Examples




fine particles







and




Carbon black













Comparative





Amount added






Examples




Kind




(part by weight)









Example 59




A




7.5






Example 60




A




5.0






Example 61




A




5.0






Example 62




B




10.0 






Example 63




C




10.0 






Comparative
















Example 39






Comparative




A




 0.01






Example 40






Comparative




B




5.0






Example 41
















Production of black plate-shaped ferrite







composite particles with magnetoplumbite







structure







Coating of carbon black

















Amount of







Examples





carbon black
















and





Edge runner treatment




coat
















Comparative




Linear load




Time




(calculated as C)







Examples




(Kg/cm)




(min)




(wt. %)











Example 59




60




20




6.96







Example 60




45




45




4.75







Example 61




30




30




4.74







Example 62




60




20




9.08







Example 63




45




30




9.07







Comparative






















Example 39







Comparative




60




30




0.01







Example 40







Comparative




60




30




4.75







Example 41


























TABLE 19













Properties of black plate-shaped ferrite








composite particles with magnetoplumbite







structure















Examples




Average






Geometrical






and




particle




Average




Plate




standard






Comparative




size




thickness




ratio




deviation






Examples




(μm)




(μm)




(−)




value (−)









Example 59




0.050




0.012




4.2:1




1.35






Example 60




0.032




0.009




3.6:1




1.40






Example 61




0.050




0.012




4.2:1




1.35






Example 62




0.032




0.009




3.6:1




1.40






Example 63




0.032




0.010




3.2:1




1.40






Comparative




0.050




0.012




4.2:1




1.35






Example 39






Comparative




0.032




0.009




3.6:1











Example 40






Comparative




0.032




0.009




3.6:1











Example 41
















Properties of black plate-shaped ferrite







composite particles with magnetoplumbite







structure
















Examples




BET specific





Saturation







and




surface area




Coercive




magnetization







Comparative




value




force value




value







Examples




(m


2


/g)




(Oe)




(emu/g)











Example 59




46.1




1,711




53.0







Example 60




59.1




2,586




48.6







Example 61




45.5




1,713




51.6







Example 62




58.6




2,577




48.3







Example 63




59.1




2,588




48.1







Comparative




47.3




1,708




54.3







Example 39







Comparative




58.3




2,584




49.1







Example 40







Comparative




62.1




2,583




48.3







Example 41

















Properties of black plate-shaped ferrite composite







particles with magnetoplumbite structure















Examples




Volume





Carbon black




Thickness of






and




resistivity




Blackness




desorption




carbon black






Comparative




value




(L* value)




percentage




coat






Examples




(Ω · cm)




(−)




(%)




(μm)









Example 59




2.6 × 10


6






22.2




3.9




0.0023






Example 60




7.9 × 10


6






24.1




4.8




0.0022






Example 61




1.3 × 10


6






21.2




1.6




0.0022






Example 62




6.1 × 10


6






24.1




6.9




0.0024






Example 63




2.8 × 10


6






23.8




2.3




0.0024






Comparative




7.6 × 10


9






33.6
















Example 39






Comparative




1.2 × 10


9






30.1
















Example 40






Comparative




6.5 × 10


7






28.5




46.3











Example 41

















Properties of black plate-shaped ferrite








composite particles with magneto-







plumbite structure













Examples




Percentage of change







and




in coercive force






Comparative




value




Fe


2+


/Fe


3+








Examples




(%)




(−)









Example 59




0.0




0.0






Example 60




0.0




0.0






Example 61




0.0




0.0






Example 62




0.0




0.0






Example 63




0.0




0.0






Comparative




0.0




0.0






Example 39






Comparative




0.0




0.0






Example 40






Comparative




0.0




0.0






Example 41

























TABLE 20













Production of magnetic coating








composition














Kind of black plate-




Weight ratio of






Examples




shaped ferrite




magnetic






and




composite particles




particles to






Comparative




with magnetoplumbite




resin






Examples




structure




(−)









Example 64




Example 59




5.0






Example 65




Example 60




5.0






Example 66




Example 61




5.0






Example 67




Example 62




5.0






Example 68




Example 63




5.0






Example 69




Example 59




5.0






Example 70




Example 61




5.0






Example 71




Example 63




5.0






Comparative




Comparative




5.0






Example 42




Example 39






Comparative




Comparative




5.0






Example 43




Example 40






Comparative




Comparative




5.0






Example 44




Example 41

















Production of magnetic








coating composition







Amount of carbon black




Properties of






Examples




fine particles added




magnetic coating






and




(weight ratio to




composition






Comparative




magnetic particles)




Viscosity






Examples




(−)




(cP)









Example 64




1.0




2,790






Example 65




1.0




3,891






Example 66




1.0




2,560






Example 67




1.0




2,944






Example 68




1.0




2,790






Example 69




0.0




2,944






Example 70




2.5




3,738






Example 71




1.5




3,866






Comparative




1.0




2,560






Example 42






Comparative




1.0




3,866






Example 43






Comparative




1.0




2,944






Example 44
















Properties of magnetic recording medium















Examples





Coercive








and




Thickness of




force




Br/Bm






Comparative




magnetic layer




value




value




Gloss






Examples




(μm)




(Oe)




(−)




(%)









Example 64




3.5




1,731




0.89




182






Example 65




3.5




2,683




0.89




183






Example 66




3.5




1,726




0.89




183






Example 67




3.4




2,668




0.89




186






Example 68




3.5




2,662




0.89




188






Example 69




3.5




1,733




0.89




190






Example 70




3.5




1,733




0.88




186






Example 71




3.5




2,648




0.88




186






Comparative




3.5




1,708




0.78




158






Example 42






Comparative




3.6




2,613




0.78




160






Example 43






Comparative




3.5




2,620




0.74




160






Example 44
















Properties of magnetic recording medium















Examples




Surface




Young's





Surface






and




roughness




modulus




Linear




resistivity






Comparative




Ra




(relative




absorption




value






Examples




(nm)




value)




(μm


−1


)




(Ω/sq)









Example 64




7.8




144




1.48




2.2 × 10


8








Example 65




8.1




135




1.36




7.1 × 10


8








Example 66




8.3




142




1.49




3.4 × 10


8








Example 67




8.0




135




1.42




2.8 × 10


9








Example 68




7.6




135




1.36




9.6 × 10


8








Example 69




7.2




141




1.39




2.2 × 10


9








Example 70




8.1




143




1.58




1.3 × 10


8








Example 71




8.5




135




1.41




8.9 × 10


8








Comparative




14.4 




129




0.63









7.6 × 10


11








Example 42






Comparative




13.9 




123




0.62









8.1 × 10


11








Example 43






Comparative




13.7 




120




1.15









6.5 × 10


10








Example 44














Example 72




<Production of Non-magnetic Substrate: Formation of Non-magnetic Undercoat Layer on Non-magnetic Base Film>




12 g of the spindle-shaped hematite particles (average major axial diameter: 0.151 μm, average minor axial diameter: 0.0228 μm, aspect ratio: 6.6:1, BET specific surface area: 53.4 m


2


/g, geometrical standard deviation: 1.36) were mixed with a binder resin solution (30% by weight of vinyl chloride-vinyl acetate copolymer resin having a sodium sulfonate group and 70% by weight of cyclohexanone) and cyclohexanone, and each of the obtained mixtures (solid content: 72% by weight) was kneaded by a plast-mill for 30 minutes.




Each of the thus-obtained kneaded material was charged into a 140 ml-glass bottle together with 95 g of 1.5 mmφ glass beads, a binder resin solution (30% by weight of polyurethane resin having a sodium sulfonate group and 70% by weight of a solvent (methyl ethyl ketone:toluene=1:1)), cyclohexanone, methyl ethyl ketone and toluene, and the obtained mixture was mixed and dispersed by a paint shaker for 6 hours to obtain a non-magnetic coating composition. The viscosity of the obtained coating film composition was 435 cP.




The thus-obtained non-magnetic coating composition containing the spindle-shaped hematite particles was as follows:






















Spindle-shaped hematite




100




parts by weight







particles







Vinyl chloride-vinyl acetate




10




parts by weight







copolymer resin having a sodium







sulfonate group







Polyurethane resin having a




10




parts by weight







sodium sulfonate group







Cyclohexanone




44.6




parts by weight







Methylethyl ketone




111.4




parts by weight







Toluene




66.9




parts by weight















The non-magnetic coating composition obtained was applied to a polyethylene terephthalate film of 12 μm thick to a thickness of 55 μm by an applicator, and the coating film was then dried, thereby forming a non-magnetic undercoat layer. The thickness of the non-magnetic undercoat layer was 3.5 μm.




The non-magnetic undercoat layer produced from the spindle-shaped hematite particles as the non-magnetic particles had a gloss of 196%, and a surface roughness Ra of 7.2 nm. The Young's modulus (relative value) thereof was 122.




<Production of Magnetic Recording Medium: Formation of Magnetic Recording Layer>




12 g of the black plate-shaped ferrite composite particles with magnetoplumbite structure obtained in Example 1, 1.2 g of a polishing agent (AKP-50: trade name, produced by Sumitomo Chemical Co., Ltd.), 0.06 g of carbon black fine particles (#3250B, trade name, produced by Mitsubishi Chemical Corp.), a binder resin solution (30% by weight of vinyl chloride-vinyl acetate copolymer resin having a sodium sulfonate group and 70% by weight of cyclohexanone) and cyclohexanone were mixed to obtain a mixture (solid content: 78% by weight). The mixture was further kneaded by a plast-mill for 30 minutes to obtain a kneaded material.




The thus-obtained kneaded material was charged into a 140 ml-glass bottle together with 95 g of 1.5 mmφ glass beads, a binder resin solution (30% by weight of polyurethane resin having a sodium sulfonate group and 70% by weight of a solvent (methyl ethyl ketone:toluene 1:1)), cyclohexanone, methyl ethyl ketone and toluene, and the mixture was mixed and dispersed by a paint shaker for 6 hours. Then, the lubricant and hardening agent were added to the mixture, and the resultant mixture was mixed and dispersed by a paint shaker for 15 minutes.




The thus-obtained magnetic coating composition was as follows:






















Black plate-shaped ferrite




100




parts by weight







composite particles with







magnetoplumbite structure







Vinyl chloride-vinyl acetate




10




parts by weight







copolymer resin having a sodium







sulfonate group







Polyurethane resin having a




10




parts by weight







sodium sulfonate group







Polishing agent (AKP-50)




10




parts by weight







Carbon black fine particles




1.0




parts by weight







(#3250B)







Lubricant (myristic acid: butyl




3.0




parts by weight







stearate = 1:2)







Hardening agent (polyisocyanate)




5.0




parts by weight







Cyclohexanone




64.9




parts by weight







Methyl ethyl ketone




162.2




parts by weight







Toluene




97.3




parts by weight















The viscosity of the obtained magnetic coating composition was 2,820 cP.




The magnetic coating composition obtained was applied to the non-magnetic undercoat layer to a thickness of 15 μm by an applicator, and the magnetic recording medium obtained was oriented and dried in a magnetic field, and then calendered. The magnetic recording medium was then subjected to a curing reaction at 60° C. for 24 hours, and thereafter slit into a width of 0.5 inch, thereby obtaining a magnetic tape. The thickness of the respective magnetic recording layer was 1.0 μm.




The coercive force value of the magnetic tape produced by forming a magnetic recording layer on the non-magnetic undercoat layer was 2,128 Oe, the squareness (Br/Bm) thereof was 0.89, the gloss thereof was 200%, the linear absorption coefficient thereof was 1.86 μm


−1


, the surface resistivity was 3.6×10


8


Ω/sq, the surface roughness Ra thereof was 6.6 nm, and the Young's modulus (relative value) thereof was 138.



Claims
  • 1. Black plate-shaped ferrite composite particles with magnetoplumbite structure, having an average particle size of 0.01 to 0.2 μm, comprising:plate-shaped ferrite particles with magnetoplumbite structure; a coating layer formed on the surface of said plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtainable from an alkoxysilane compounds, (2) polysiloxanes or modified polysiloxanes, and (3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and a carbon black coating formed on said organosilicon coating layer, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of said plate-shaped ferrite particles with magnetoplumbite structure.
  • 2. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein said plate-shaped ferrite particles with magnetoplumbite structure are core particles having a coating layer comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon in an amount of 0.01 to 20% by weight, calculated as Al or SiO2, based on the total weight of the coated plate-shaped ferrite composite particles with magnetoplumbite structure,the oxide or hydroxide coating being formed on at least part of the surface of the plate-shaped ferrite particles with magnetoplumbite structure, and between the organosilicon coating layer and the surface of the plate-shaped ferrite particle with magnetoplumbite structure.
  • 3. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein said modified polysiloxanes are selected from the group consisting of:(A) polysiloxanes modified with at least one compound selected from the group consisting of polyethers, polyesters and epoxy compounds, and (B) polysiloxanes whose molecular terminal is modified with at least one group selected from the group consisting of carboxylic acid groups, alcohol groups and hydroxyl groups.
  • 4. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein said fluoroalkylsilane compounds are represented by the general formula (VII):CF3(CF2)zCH2CH2(R18)a′SiX4−a′  (VII) wherein R18 is CH3—, C2H5—, CH3O— or C2H5O—; X is CH3O— or C2H5O—; z is an integer from 0 to 15; and a′ is an integer from 0 to 3.
  • 5. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein the amount of said coating organosilicon compounds is 0.02 to 5.0% by weight, calculated as Si, based on the total weight of the organosilicon compounds and plate-shaped ferrite particles with magnetoplumbite structure.
  • 6. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein the carbon black coating is obtained by mixing carbon black fine particles having a particle size of 0.002 to 0.05 μm with the organosilicon-coated plate-shaped ferrite particles while applying a shear force.
  • 7. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein the thickness of said carbon black coating is not more than 0.04 μm.
  • 8. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, which particles have an average thickness of 0.0005 to 0.05 μm and an average plate ratio (plate surface diameter:thickness) of 2.0:1 to 20.0:1.
  • 9. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein said particles have a BET specific surface area value of 30 to 200 m2/g.
  • 10. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, which particles have a geometrical standard deviation of the plate surface diameter of 1.01 to 1.7.
  • 11. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, which particles have a volume resistivity of less than 1.0×108 Ωcm.
  • 12. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, which particles have a blackness (L*value) of 15 to 27.
  • 13. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, which particles have a coercive force of 500 to 4000 Oe and a saturation magnetization value of 40 to 70 emu/g.
  • 14. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein said alkoxysilane compound is represented by the general formula (I):R1aSiX4−a  (I) wherein R1 is C6H5—, (CH3)2CHCH2— or n-CbH2+1— wherein b is an integer from 1 to 18; X is CH3O— or C2H5O—; and a is an integer from 0 to 3.
  • 15. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 14, wherein said alkoxysilane compound is methyl triethoxysilane, dimethyl diethoxysilane, phenyl triethoxysilane, diphenyl diethoxysilane, methyl trimethoxysilane, dimethyl dimethoxysilane, phenyl trimethoxysilane, diphenyl dimethoxysilane, isobutyl trimethoxysilane or decyl trimethoxysilane.
  • 16. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 14, wherein said polysiloxanes modified with at least one compound selected from the group consisting of polyethers, polyesters and epoxy compounds are represented by the general formula (III), (IV) or (V): wherein R3 is —(—CH2—)h—; R4 is —(—CH2—)i—CH3; R5is —OH, —COOH, —CH═CH2, —C(CH3)═CH2 or —(—CH2—)j—CH3; R6 is —(—CH2—)k—CH3; g and h are integers from 1 to 15; i, j and k are integers from 0 to 15; e is an integer from 1 to 50; and f is an integer from 1 to 300; wherein R7, R8 and R9 are —(—CH2—)q— and may be the same or different; R10 is —OH, —COOH, —CH═CH2, —C(CH3)═CH2 or —(—CH2—)r—CH3; R11 is —(—CH2—)s—CH3; n and q are an integer from 1 to 15; r and s are an integer from 0 to 15; e′ is an integer from 1 to 50; and f′ is an integer from 1 to 300; or wherein R12 is —(—CH2—)v—; v is an integer from 1 to 15; t is an integer from 1 to 50; and u is an integer from 1 to 300.
  • 17. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 14, wherein said polysiloxanes whose molecular terminal is modified with at least one group selected from the group consisting of carboxylic acid groups, alcohol groups and a hydroxyl group are represented by the general formula (VI): wherein R13 and R14 are —OH, R16OH or R17COOH and may be the same or different; R15 is —CH3 or —C6H5; R16 and R17 are —(—CH2—)y—; y is an integer from 1 to 15; w is an integer from 1 to 200; and x is an integer from 0 to 100.
  • 18. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 1, wherein said polysiloxanes are represented by the general formula (II): wherein R2 is H— or CH3—, and d is an integer from 15 to 450.
  • 19. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 18, wherein said polysiloxanes are ones having methyl hydrogen siloxane units.
  • 20. Black plate-shaped ferrite composite particles with magnetoplumbite structure, having an average particle size of 0.01 to 0.2 μm and a volume resistivity of less than 1.0×108 Ω·cm, comprising:plate-shaped ferrite particles with magnetoplumbite structure; a coating layer formed on the surface of said plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtainable from an alkoxysilane compounds, (2) polysiloxanes or modified polysiloxanes, and (3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and a carbon black coat formed on said coating layer comprising said organosilicon compound, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of said plate-shaped ferrite particles with magnetoplumbite structure.
  • 21. A magnetic recording medium having a surface resistivity of not more than 1.0×1010 Ω/sq, comprising:a non-magnetic substrate; and a magnetic recording layer comprising a binder resin and the black plate-shaped ferrite composite particles with magnetoplumbite structure defined in claim 20.
  • 22. Black plate-shaped ferrite composite particles with magnetoplumbite structure, having an average particle size of 0.01 to 0.2 μm and a blackness (L*value) of 15 to 27, comprising:plate-shaped ferrite particles with magnetoplumbite structure; a coating layer formed on the surface of said plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtainable from an alkoxysilane compounds, (2) polysiloxanes or modified polysiloxanes, and (3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and a carbon black coat formed on said coating layer comprising said organosilicon compound, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of said plate-shaped ferrite particles with magnetoplumbite structure.
  • 23. Black plate-shaped ferrite composite particles with magnetoplumbite structure according to claim 22, which further have a volume resistivity of less than 1.0×108 Ω·cm.
  • 24. A magnetic recording medium having a surface resistivity of not more than 1.0×1010 Ω/sq, comprising:a non-magnetic substrate; and a magnetic recording layer comprising a binder resin and the black plate-shaped ferrite composite particles with magnetoplumbite structure defined in claim 22.
  • 25. A magnetic recording medium comprising:a non-magnetic substrate; and a magnetic recording layer comprising a binder resin and the black plate-shaped ferrite composite particles with magnetoplumbite structure having an average particle size of 0.01 to 0.2 μm, comprising: plate-shaped ferrite particles with magnetoplumbite structure; a coating layer formed on the surface of said plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtainable from an alkoxysilane compounds, (2) polysiloxanes or modified polysiloxanes, and (3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and a carbon black coating formed on said organosilicon coating layer, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of said plate-shaped ferrite particles with magnetoplumbite structure.
  • 26. A magnetic recording medium according to claim 25, which further has a coercive force of 500 to 4000 Oe and a squareness (residual magnetic flux density Br/saturation magnetic flux density Bm) of 0.82 to 0.95.
  • 27. A magnetic recording medium according to claim 25, which further has a gloss of 165 to 300%, a surface roughness Ra of not more than 12.0 nm, and a linear absorption coefficient of coating film of 1.20 to 10.0 μm−1.
  • 28. A magnetic recording medium according to claim 25, which further has a surface resistivity of not more than 1.0×1010 Ω/sq.
  • 29. A magnetic recording medium according to claim 25, wherein said plate-shaped ferrite particles with magnetoplumbite structure as core particles have a coating comprising at least one compound selected from the group consisting of hydroxides of aluminum, oxides of aluminum, hydroxides of silicon and oxides of silicon in an amount of 0.01 to 20% by weight, calculated as Al or SiO2, based on the total weight of the coated plate-shaped ferrite composite particles with magnetoplumbite structure,the coating being formed on at least a part of the surface of the plate-shaped ferrite particles with magnetoplumbite structure, and between the coating layer comprising at least one organosilicon compound and the surface of the plate-shaped ferrite particle with magnetoplumbite structure.
  • 30. A magnetic recording medium having a surface resistivity of not more than 1.0×1010 Ω/sq, comprising:a non-magnetic substrate; and a magnetic recording layer comprising a binder resin and the black plate-shaped ferrite composite particles with magnetoplumbite plate-shaped ferrite particles with magnetoplumbite structure; a coating layer formed on the surface of said plate-shaped ferrite particles with magnetoplumbite structure, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtainable from an alkoxysilane compounds, (2) polysiloxanes or modified polysiloxanes, and (3) fluoroalkyl organosilane compounds obtainable from a fluoroalkylsilane compounds; and a carbon black coating formed on said organosilicon coating layer, in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of said plate-shaped ferrite particles with magnetoplumbite structure.
Priority Claims (4)
Number Date Country Kind
10-243937 Aug 1998 JP
11-121490 Apr 1999 JP
11-121491 Apr 1999 JP
11-125110 Apr 1999 JP
CROSS REFERENCE TO RELATED APPLICATION

This is a continuation-in-part of application, Ser. No. 09/383,984 filed Aug. 26, 1999, abandoned.

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Entry
English Translation of JP-04-157615 (Mikio, May 1992).
Continuation in Parts (1)
Number Date Country
Parent 09/383984 Aug 1999 US
Child 09/577939 US