This application is the U.S. National Stage of International Application No. PCT/EP2012/065840 filed Aug. 14, 2012, and claims the benefit thereof. The International Application claims the benefit of European Application No. EP11178635 filed Aug. 24, 2011. All of the applications are incorporated by reference herein in their entirety.
The invention relates to a blade arrangement.
Blade arrangements are known very well from the comprehensive available prior art. The known blade arrangements are used both for guide blade rows and for moving blade rows of compressors, a circumferential groove for receiving all the blades of the row being provided in a blade carrier. The blades are fastened in the circumferential groove with the aid of a hammer-shaped or dovetail-like form fit, in that correspondingly designed blade roots engage behind projections protruding from the side walls of the holding groove. In order to bring about play-free, low-wear and reliable bracing of the blades in the holding groove, it is known to insert between the blade root underside and the groove bottom substructures configured as feather keys, spring elements in the form of a helical spring or a longitudinally and transversely slotted clamping sleeve. Mounting and manufacturing plays present in the radial direction between blade and groove can consequently be compensated, thus making simple production and mounting possible. The problem is that the plays in the radial direction may cause difficulties in ensuring the tolerances in the circumferential direction of the groove. It is therefore known that, in order to set the radial gaps between the airfoil tip and a duct boundary lying directly opposite the latter, the profile ends are ground over or brought to size by turning a lathe, while the blades mounted in the groove are being pressed outward. Apart from this, there is often the problem of achieving simple mountability and demountability of blades and the substructures, along with low production costs.
An object herein, therefore, is to provide a blade arrangement in which a long-lived and at the same time reliable and also secure fastening of the blades in the circumferential groove, along with simple mounting and demounting, is ensured.
This object is achieved by means of a blade arrangement according to the features of the independent claim. Advantageous refinements of the invention are specified in the dependent claims which may be combined with one another in any desired way.
According to aspects of the invention, there is provision whereby each element is of plate-shaped design, has, in the projection of the airfoil in the direction of the groove bottom, at least one bead, arranged below the airfoil, for pressing the blade down in the groove and is covered in the longitudinal direction of the holding groove only partially by the blade root pressed down by said element.
With the aid of the element according to aspects of the invention, it is possible for the latter to have an especially suitable shape which makes a locally resilient substructure possible and, at another local point, a rigidly acting substructure possible. Moreover, the element can, on the one hand, be produced especially simply and, on the other hand, at the same time be mounted and demounted especially simply. The stiffening action is generated by a bead or a plurality of beads. Simple mountability and demountability are achieved in that the respective element is covered in the longitudinal direction of the holding groove only partially by the blade root pressed down by said element. Thus, a portion of the element always protrudes and can be reached especially simply for a demounting tool. Furthermore, the plate-shaped geometry of the element makes it possible to have a space-saving design and blade arrangement.
The refinement is especially preferred in which a one-part or multipart intermediate piece is inserted in the holding groove in each case between two blades and is pressed against the projections by that part of the element which is not covered by the blade root. In this case, there is an identical number of blades, intermediate pieces and elements, the elements having a longitudinal extent which is identical to the longitudinal extent of the blade root and intermediate piece. The elements are mounted, offset with respect to intermediate pieces and blades, so that, as seen in the longitudinal direction of the holding groove, the element extends through completely under the blade root and in each case partially as far as under the two intermediate pieces adjacent to the blade root. Each intermediate piece is consequently pressed against the projections of the holding groove by two elements.
Preferably, the elements are designed in such a way that the respective intermediate pieces are pressed against the projections with lower force than the blade root pressed against the projections by the respective element. In particular, different rigidities of the element can consequently be utilized especially advantageously for different requirements. To be precise, for mounting the intermediate pieces, a lower spring force of the element is desirable and is not even required, since, during operation, there are also no high forces acting on the intermediate piece. By contrast, the blades firmly clamped in the blade carrier are exposed during operation to flow forces. This necessitates a more reliable fastening of the blades to the blade carrier, thus requiring a higher pressure force. The higher pressure force is achieved by means of the locally higher rigidity of the element. This is brought about by the bead or beads arranged in the element.
In the case of a more rigid underpinning of the blade, operating principles acting differently can advantageously be used for mounting and for subsequent operation. On the one hand, the local material plasticization of the bead is provided for the compensation of manufacturing tolerances during mounting. On the other hand, there is provision for utilizing the residual elasticity in order then to absorb the operating forces. For this purpose, a material for the element is advantageously used which is distinguished by a relatively high ratio of the characteristic numbers for maximum tensile strength (Rmax) to yield strength (RP0.2) (characteristic number Rmax/Rp0.2>1.5), although, in the choice of material, the yield strength must at the same time also be sufficiently high for the operating force.
The locally stiffer region of the element is preferably designed as a bead. The bead is especially advantageously configured in such a way as to afford a kinked characteristic curve in the force/path relation. A residual elasticity for absorbing the operating forces is thereby ensured over a wide range. This can be achieved by means of a first bead geometry in which the element has a wall thickness S and the bead has in cross section a bead width b and also two convex portions with a radius R2 and a concave portion arranged between them, with a radius R1, with a chord length A, to which the following applies:
R1>1.5S,
3*R2>R1<0.7R2 and
10b to 1.7b>a.
A second bead geometry with similar properties is achieved if R1>5S, 3*R2>R1 and a<0.9b.
A third bead geometry as a combination of the first two bead geometries with similar properties leads to a twofold bead, designated as a double bead, which has a further-increased elastic range.
The beads are preferably established in the element in such a way that they are arranged below the airfoil in the projection of the airfoil in the direction of the groove bottom. In other words, since the elements are established along the circumferential groove always so as to be offset with respect to the blades, the beads are basically arranged in the inner region of the element or at its margin. This enables the elements to be mounted and demounted in a simple way.
Preferably, further, the element has, in its region not covered by the blade root, at least one orifice. A demounting hook or tool can engage into this orifice in order to demount said element from its operating position.
Simple mountability of the element can be achieved if a groove extending along the holding groove is established as a demounting groove in the groove bottom of the holding groove or in the blade root underside. During demounting, a sliding hammer can be applied there comparatively simply, and during mounting the knocking/pressing in of the element between blade and groove by means of a ram is simplified.
Expediently, the element has, in the projection of the airfoil in the direction of the groove bottom (radial axis of vision), an outer contour which is essentially rectangular. In this projection, only half the respective element is covered by the blade pressed down by it. Elements contoured in this way can be produced especially cost-effectively and simply.
The refinement is especially advantageous in which at least one longitudinal edge of the element is angled and bears, prestressed, against the blade roots shaped correspondingly to it. Insofar as intermediate pieces are used in the blade arrangement, the angled longitudinal edges may also bear, prestressed, against the intermediate pieces shaped correspondingly to it. This refinement makes it possible that the blades are not oriented solely on the basis of the groove geometry and the blade root geometry, but are also oriented by means of the respective adjacent component, be it blade or intermediate piece. This feature serves for the advantageous reduction of contact wear.
Advantageously, further, the element has at least one margin at least one further bead for local stiffening and for guiding the element in a guide groove. This further bead at the margin, preferably the transverse edge, can simplify mounting, since a ram for knocking/pushing in the element between the blade root underside and the groove bottom can be applied at the local stiffening point, without the element being bent out of shape locally when subsequently being driven in.
The embodiment is especially preferred in which the bead is configured as an inner bead which is established in an outer bead at least partially surrounding the latter. This embodiment, also designated as a double bead, makes it possible to have a further increase in the elastic range of the element. It is likewise conceivable to use threefold beads or even n-fold beads, in which a corresponding number of beads are arranged, virtually stacked from inside outward or hierarchically.
The refinement is especially preferred in which the blade arrangement is used in an axial-throughflow compressor of a gas turbine, either for a moving blade ring and/or for a guide blade ring. This ensures reliable, safe and especially efficient operation of the gas turbine, since, with this refinement, the radial gaps between the airfoil tips and the opposite duct wall of the flow duct of the compressor can be designed to be especially small
The invention is explained in more detail in the following figure description by means of several exemplary embodiments which do not restrict the invention. Further features and further advantages are in this case indicated. In these figures:
Identical features are given the same reference symbols in the figures.
The axial turbocompressor 18 comprises an annularly designed compressor duct with compressor stages succeeding one another in cascade in the latter and composed of moving blade and guide blade rings. The moving blades 27 arranged on the rotor 14 lie with their freely ending airfoil tips 29 opposite an outer duct wall 42 of the compressor duct. Guide blades 25 likewise project therein and are secured to the outer duct wall 42 or to a compressor guide blade carrier. The compressor duct issues via a compressor outlet diffuser 36 in a plenum 38. Provided in the latter is the angular combustion chamber 20 with its combustion space 28 which communicates with an annular hot gas duct 30 of the turbine unit 24. Four turbine stages 32 connected in series are arranged in the turbine unit 24. A generator or a working machine (not illustrated in either case) is coupled to the rotor 14.
When the gas turbine 10 is in operation, the axial turbocompressor 18 sucks in through the intake casing 16 ambient air 34 as the medium to be compressed and compresses this ambient air. The compressed air is routed through the compressor outlet diffuser 36 into the plenum 38, from where it flows into the burners 22. Fuel also passes via the burners 22 into the combustion space 28. The fuel is burnt there, with the addition of the compressed air, to form a hot gas M. The hot gas M subsequently flows into the hot gas duct 30 where it expands, so as to perform work, at the turbine blades of the turbine unit 24. The energy meanwhile released is absorbed by the rotor 14 and is utilized, on the one hand, for driving the axial turbocompressor 18 and, on the other hand, for driving a working machine or electric generator.
Each element 46 has two beads 52 and in each case two orifices 54. The elements 46 are as long in the circumferential direction U as the blade root 50 and intermediate piece 44 are together. However, the elements 46 are arranged centrally below the respective blade 25, 27, so that two adjacent elements 46 terminate centrally in each case with their opposite ends below the intermediate pieces 44.
The element 46 is braced between a blade root underside 68 and a groove bottom 70 of the holding groove 58. Moreover, a further demounting groove 72 extending along the holding groove 58 is provided in the groove bottom 70. The further groove 72 serves for access for a demounting tool, for example a sliding hammer.
The wall thickness S of the element 46 (
The elements 46 are essentially planar and therefore do not follow the curvature of the holding groove 58. On account of this, the elements 46, with their middle region in which the beads 52 are arranged, press the blade root underside 68 and groove bottom 70 apart from one another with greater force. Those portions of the element 46 which are adjacent to the transverse edges 82, because of the planar configuration of the elements 46 and the curved holding groove 58, then bear with lower force resiliently against the undersides of the intermediate pieces 44. Consequently, the element 46 presses the intermediate pieces 44 and the blades 25, 27 against the projections 62 of the holding groove 58 with forces of different magnitude on account of locally different rigidities.
A second refinement of a blade arrangement 40 is illustrated in
A third refinement of a blade arrangement 40 is illustrated diagrammatically in
By the elements 46 bearing simultaneously against the blade 25, 27 and the intermediate piece 44, coupling of the adjacent blade ring components is brought about, thus reducing wear, in particular contact wear. Both in the second refinement according to
A fifth refinement of the blade arrangement 40 is illustrated in a top view according to
R1>1.5*S, 3*R2>R1>0.7*R2 and 10*b to 1.7*b>a.
For example, the parameters may have the following dimensions:
R1=2 mm; R2=2 mm; S=1 mm; a=3.5 mm and b=10 mm.
The second refinement of an element 46 provides for
R1>5*S,
3*R2<R1 and
a<0.9*b.
For example, the parameters may have the following dimensions:
R1=20 mm; R2=2 mm; S=1 mm; a=6 mm and b=10 mm.
With the aid of the refinement shown, it is possible that the portion V represents the region of plastic deformation with a higher load force and higher spring constant and the portions X represent the regions for elastic deformation with a low spring constant, as also illustrated in
R20=20 mm; R1.2=2 mm; R2=2 mm; ba=11 mm, aa=bi=7.4 mm, R3=2 mm and ai=3.2 mm.
The invention relates overall to a blade arrangement 40 with a blade carrier 56 and with a holding groove 58 which is arranged therein and which has on its side walls 60 longitudinally extending projections 62 for the formation of undercuts 64, and in which a number of blades 25, 27 for forming a blade ring of a turbomachine are inserted, each blade 25, 27 having in addition to an airfoil 48, for fastening, a hammer-shaped blade root 50 engaging into the undercuts 64 and being pressed against the projections 62 by an element 46 arranged between a blade root underside 68 and a groove bottom 70 of the holding groove 58. In order to specify especially secure, reliable, long-lived and low-wear fastening, which makes especially simple mounting and demounting possible, there is provision whereby each element 46 is of plate-shaped design, has, in the projection of the airfoil 48 in the direction of the groove bottom 70, at least one bead 52, arranged below the airfoil 48, for pressing down and is covered in the longitudinal direction of the holding groove 58 only partially by the blade root 50 pressed down by said element.
Number | Date | Country | Kind |
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11178635 | Aug 2011 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/065840 | 8/14/2012 | WO | 00 | 2/16/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/026735 | 2/28/2013 | WO | A |
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Entry |
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RU Grant Decision dated Aug. 14, 2016, for RU application No. 2014111052. |
Number | Date | Country | |
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20140234111 A1 | Aug 2014 | US |