Blade lock for folding knife

Information

  • Patent Grant
  • 6490797
  • Patent Number
    6,490,797
  • Date Filed
    Monday, May 8, 2000
    24 years ago
  • Date Issued
    Tuesday, December 10, 2002
    22 years ago
Abstract
A knife blade is locked by selectively moving a blade locking mechanism into and out of alignment with the end surface of the blade. The blade locking mechanism is replaceably mounted on the free end of a spring formed as a part of one of the side panels. The blade locking mechanism is preferably a disc which seats into a conical recess in the end of the blade.
Description




TECHNICAL FIELD




This invention relates to a folding knife and, more particularly, to a locking mechanism for a folding knife.




BACKGROUND ART




Locking mechanisms for knife blades have been around almost as long as knives themselves. Most use a spring element, or spring biased element, moving in the plane of the knife as a locking element. Hallverson, U.S. Pat. No. 1,365,487, and Guttzeit, U.S. Pat. No. 1,734,126, are examples.




Another type of known locking mechanism moves laterally to the plane of the knife. Examples include: McLay, U.S. Pat. No. 1,521,778; Walker, U.S. Pat. No. 4,896,424; and Chen, U.S. Pat. No. 5,699,615. McLay provides a three-piece side panel, one piece of which is a spring-biased lever having a locking flange at one end. The flange is moved into and out of apertures in the tang of the blade to effect locking. Such movement is produced by a plate on the opposite end of the lever. Inadvertent squeezing of the plate could cause closure of the blade, perhaps on the fingers of the user. Walker and Chen both provide a deflectable spring lock internally of the knife handle. Both also require an extra element for the locking mechanism in addition to their side panels. And, in each, the tip of the spring coacts directly with the blade to effect locking.




DISCLOSURE OF THE INVENTION




It is a primary object of the present invention to provide a blade lock for a folding knife that is easy and safe to use.




It is another object of the present invention to provide a blade lock for a folding knife which securely locks the knife blade in an open position even as the blade lock wears from use.




It is another object of the present invention to provide a blade lock having replaceable parts, thereby further prolonging the useful life of the folding knife.




It is another object of the present invention to provide a blade lock for a folding knife that is simple and economical to manufacture.




These and other objects are achieved in accordance with one aspect of the present invention by providing a blade lock for a folding knife wherein the spring which biases the lock into locking engagement with the blade is a part of one of the side panels of the folding knife.




In accordance with another aspect of the present invention, there is provided a blade lock for a folding knife wherein the locking element is replaceably mounted on the free end of the spring.




In accordance with another aspect of the present invention, there is provided a blade lock for a folding knife wherein the locking element is more wear-resistant than the side panels, substantially reducing the production costs of the knife.




Finally, in accordance with a more specific aspect of the present invention, there is provided a blade lock for a folding knife wherein the locking element comprises a disc coacting with a conical recess provided in the end face of the blade, so that as the disc wears, it will maintain an efficacious lock merely by seating deeper into the recess.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and other objects, aspects, uses, and advantages of the present invention will be more fully appreciated as the same becomes better understood from the following detailed description of the present invention when viewed in conjunction with the accompanying drawings, in which:





FIG. 1

is a front side view of a preferred embodiment of the present invention;





FIG. 2

is a bottom view of the preferred embodiment taken along line


2





2


of

FIG. 1

;





FIG. 3

is a rear side view of the preferred embodiment taken along line


3





3


of

FIG. 2

;





FIG. 4

is a sectional view of the preferred embodiment taken along line


4





4


of

FIG. 2

but shown with the blade folded for storage;





FIG. 5

is an enlarged bottom view of the preferred embodiment taken along line


5





5


of

FIG. 4

but shown fully assembled;





FIG. 6

is similar to

FIG. 4

but showing the blade slightly less than half opened (with the working end of the blade omitted);





FIG. 7

is an enlarged bottom view taken along line


7





7


of

FIG. 6

but shown fully assembled;





FIG. 8

is similar to

FIG. 6

but showing the blade half opened;





FIG. 9

is an enlarged bottom view taken along line


9





9


of

FIG. 8

but shown fully assembled;





FIG. 10

is similar to

FIG. 8

but showing the blade fully opened;





FIG. 11

is an enlarged bottom view taken along line


11





11


of

FIG. 10

but shown fully assembled;





FIG. 12

is an end view of the blade of the preferred embodiment taken along lines


12





12


of

FIG. 17

;





FIG. 13

is an enlarged partial sectional view similar to

FIG. 10

but showing a second embodiment of the present invention;





FIG. 14

is an enlarged bottom view of the second embodiment taken along line


14





14


of

FIG. 13

but shown fully assembled;





FIG. 15

is an exploded, enlarged partial side view showing the locking mechanism of the preferred embodiment of the present invention;





FIG. 16

is view like

FIG. 15

but showing the parts assembled; and





FIG. 17

is an enlarged partial side view of the blade of the preferred embodiment showing the side opposite to that shown in

FIGS. 4

,


6


,


8


and


10


.











MODES FOR CARRYING OUT THE INVENTION




Referring first to

FIG. 1

, there is illustrated a preferred embodiment of the present invention which comprises a folding knife indicated generally by reference numeral


10


. Folding knife


10


includes a blade


12


and a handle


14


, pivotally joined together by a pivot pin


16


.




Initially, blade


12


will be described with reference to

FIGS. 1-4

and


17


. Then the structure of handle


14


will be set forth. Finally, the operation of the present invention will be described, along with alternate embodiments.




As is customary in folding knives, blade


12


is an integral structure which is elongated, relatively narrow, and very thin, as can be seen by comparing the side view in FIG.


1


and the partial edge view in FIG.


2


. Blade


12


is bounded by a perimeter


18


which comprises a pointed tip


20


, an upper edge


22


, a lower edge


24


, and a rear edge


26


(FIGS.


4


and


17


). Within perimeter


18


, blade


12


can be conceptually divided into two portions, a working portion indicated generally by reference numeral


28


, and a tang indicated generally by reference numeral


30


. Tang


30


includes opposite side surfaces


52


and


54


. Working portion


28


and tang


30


merge along a vertical boundary


32


. (Unless otherwise indicated, all references to “upper”, “lower”, “rear”, “vertical” and similar terms of relative directions are with reference to the orientation of the folding knife as shown in FIG.


1


).




Working portion


28


of blade


12


is conventional and need not be described in detail. As is known in the art, folding knife blades come in an endless variety of shapes and sizes, many of which can be used in conjunction with the present invention. A pair of rounded protrusions


58


(

FIGS. 1-3

and


12


) may be provided on opposite sides of blade


12


to facilitate user manipulation of blade


12


.




The configuration of tang


30


will now be described in conjunction with

FIG. 4

which shows a side view of the entirety of blade


12


,

FIG. 17

which shows the opposite side to that shown in

FIG. 4

, and

FIG. 12

which shows an end view of tang


30


as seen along lines


12





12


of FIG.


17


.




Referring particularly to

FIG. 17

, flat upper edge


40


of tang


30


extends to rounded corner


34


. The profile of end


26


includes a concave blade-stop recess


64


and a blade-lock recess


66


, both carved in a lazy S-shaped curve


68


along end


26


. Blade-stop recess


64


is preferably a section of a cylinder whose axis


70


(

FIG. 12

) is perpendicular to the parallel, opposed sides


52


and


54


of tang


30


. In accordance with the present invention, blade-lock recess


66


is preferably shaped in the form of a conical section whose axis


72


(

FIG. 12

) is also perpendicular to sides


52


and


54


. Conical blade-lock recess


66


is an important feature of the present invention, and therefore will be described in more detail.




Because axis


72


of conical recess


66


is preferably perpendicular to sides


52


and


54


of tang


30


, it is also parallel to the rearwardly facing surface


74


of end


26


. Thus, conical recess


66


forms an asymmetrically curved depression


76


in rearwardly facing surface


74


. As is clear from

FIG. 12

, the intersection of depression


76


with surface


74


defines linear edges


78


and


80


which converge as they traverse end


26


from side


52


to side


54


. Depression


76


also intersects with sides


52


and


54


at a pair of arcuate edges


82


and


84


, respectively. Since depression


76


comprises a section of a cone, edge


82


is longer than edge


84


and is spaced further from surface


74


. In other words, asymmetrically curved depression


76


uniformly drops away from edge


84


of side


54


while uniformly expanding as it approaches edge


82


of side


52


. When viewing tang


30


from the side (FIG.


17


), depression


76


therefore appears as a moon-shaped sliver


86


opening toward side


52


. Sliver


86


is also shown in phantom in

FIGS. 4

,


6


,


8


, and


10


.




It should be noted that while recess


66


is preferably conical in shape, other shapes and configurations are possible, such as an inclined ramp, which will be described in greater detail hereinafter.




Completing the description of tang


30


in

FIG. 17

, the lower edge of tang


30


includes an asymmetrically arcuate notch


88


, the function of which will be explained. A cylindrical aperture


90


extends through tang


30


through which pivot pin


16


is journaled. A blind hole


92


is formed on side


52


in tang


30


and is spaced a specified distance from aperture


90


for a purpose which will become clear hereinafter. Finally, indicated by reference numeral


32


is the transverse boundary between tang


30


and working portion


28


.




Returning to

FIGS. 1-3

, a preferred embodiment of handle


14


will now be described. Handle


14


comprises three main components: two side panels


94


and


96


and a spacer


98


therebetween.




Side panel


94


(

FIG. 1

) is preferably made of a slightly resilient material and comprises an integrally formed, bifurcated sheet comprising a base


100


, an elongated body


102


integrally extending from base


100


, a pivot end


104


, and an elongated blade-locking spring


106


also integrally extending from base


100


. In the preferred embodiment, side panel


94


is fastened to spacer


98


along base


100


and body


102


by suitable screws or the like. Pivot end


104


includes a back edge


138


and is held non-flexibly in place by pivot pin


16


. Spring


106


includes a fixed end which extends integrally from base


100


and a free end


114


which is given an initial bias inwardly towards the internal portion of handle


14


(i.e., into the plane of the paper in FIG.


1


). This bias is preferably sufficiently strong such that free end


114


of spring


106


will continue to move inwardly until constrained against further movement by another structural element of knife


10


.




Spring


106


and body


102


both extend between base


100


and pivot end


104


and are substantially parallel, separated by a longitudinally formed slot


116


. Optionally, a ridge


118


may be provided to guide contact between body


102


and free end


114


for increased stability when the latter is flexing. Ridge


118


also prevents disengagement of the locking mechanism (to be described in greater detail below) by keeping spring


106


from flexing upwardly (

FIG. 1

) when blade


12


is torqued. Ridge


118


can be formed integral with spring


106


, as in

FIG. 1

, or, preferably, with body


102


, as in

FIGS. 6

,


8


,


10


, and


13


. In accordance with the present invention, a blade locking mechanism, indicated generally by reference numeral


121


and to be described in detail hereinafter, is replaceably attached to free end


114


.




Side panel


96


(

FIG. 3

) preferably comprises a solid sheet made of the same material as side panel


94


and is fastened to spacer


98


by suitable screws or the like. Spacer


98


(

FIG. 4

) preferably comprises a unitary rigid body


160


having parallel side walls


162


and


164


(FIG.


2


). At the forward end of handle


14


is a stop pin


192


(FIGS.


4


and


6


).




Pivot pin


16


passes through pivot end


104


of side panel


94


, tang


30


, and side panel


96


. The preferred embodiment of pivot pin


16


comprises a suitable nut and screw assembly or the like.




When the side panels and spacer of knife


10


are assembled, an interior cavity


206


(

FIG. 2

) is formed therebetween to provide a storage space for blade


12


when knife


10


is closed, as seen in FIG.


4


.




A preferred embodiment of the locking mechanism


121


of the present invention which positively locks the blade in its fully open position will now be described with reference initially to

FIGS. 15-16

. Locking mechanism


121


comprises a mounting screw


208


and a wear-resistant end portion


210


(shown partially broken away in

FIG. 15

to show an internally threaded aperture


212


). In the preferred embodiment, end portion


210


comprises a circular disc


214


(

FIG. 10

) and a stepped down circular shoulder


218


, both being made of metal, ceramic, or other wear-resistant material. Mounting screw


208


comprises, sequentially from the top, an enlarged circular, disc-shaped head


216


, a cylindrical threaded shaft


220


, and a rounded, approximately hemispherical bearing tip


222


. Head


216


, shaft


220


, and bearing tip


222


are coaxially aligned and preferably comprise an integral, unitary component.




Free end


114


of spring


106


comprises an exteriorly facing surface


224


which faces outwardly from handle


14


, an interiorly facing surface


226


which faces toward interior cavity


206


(FIG.


4


), and an end surface


228


. A transverse aperture


230


extends through free end


206


from exterior surface


224


to interior surface


226


. Aperture


230


preferably includes an outer, disc-shaped recess


232


having a diameter equal to the diameter of head


216


and an axial depth somewhat less than the axial thickness of head


216


; a cylindrical orifice


236


of a diameter slightly larger than that of shaft


220


; a stepped-down, intermediate disc-shaped recess


234


of the same diameter and axial thickness as shoulder


218


, an inner disc-shaped recess


238


in surface


226


having the same diameter as wear-resistant disc


214


and axial depth slightly less than the axial thickness of disk


214


.




Locking mechanism


121


is mounted on spring


106


by passing externally threaded shaft


220


through cylindrical orifice


236


and threading it into internally threaded aperture


212


of disc


214


, thereby securing mounting screw


208


and disc


214


to free end


114


. Hemispherical tip


222


is of a size to pass freely through both unthreaded aperture


230


and threaded aperture


212


and protrudes below outer surface


240


of disc


214


(FIG.


16


). When disc


214


is secured to spring


106


, a portion


242


of disc


214


protrudes from interior surface


226


. Similarly, a chordal segment


244


and an annular surface


246


which extends around the perimeter


248


of disc


214


also protrude beyond end surface


228


. As will become more clear hereinafter, and in accordance with the present invention, the protrusion of portion


242


, chordal segment


244


and annular surface


246


avoids wear on the relatively soft material of which free end


114


of spring


106


is made.




As will be explained in detail herein, hemispherical bearing tip


222


and blind hole


92


act as a spring-loaded detent which constrains blade


12


in a folded position. Conventionally designed folding knives used a spring-compressed ball (see e.g., Chen, supra). Hemispherical tip


222


represents a significant improvement over conventional design. Integrating hemispherical tip


222


into mounting screw


208


, decreases manufacturing costs by simplifying assembly and reducing the number of parts to be manufactured.




Use of circular disc


214


also greatly simplifies the manufacturing process of knife


12


. Conventional locking mechanisms (such as locking springs of the kind shown in Chen, supra) are relatively expensive to produce because they must be machined to very precise tolerances, which must be custom-tooled for each different knife model, in order to tightly lock blade


12


. In contrast, the manufacturer of a knife using locking mechanism


121


need only keep a selection of circular disks


214


of varying diameters on hand and select the diameter which provides the best fit. In addition, a cylindrical shape, such as circular disk


214


is much simpler to machine than the squared-off surfaces of conventional designs.




The operation of the preferred embodiment of the present invention will now be described with reference to

FIGS. 4-11

. Initially, knife


10


is shown in its closed of folded state in

FIGS. 4-5

. The sharp edges of blade


12


, i.e., tip


20


and working portion


28


, are tucked away safely within cavity


206


of handle


14


.




Referring to

FIG. 5

, as aforementioned, free end


114


of spring


106


is pre-stressed to be biased inwardly (downwardly in FIG.


5


), so that hemispherical tip


222


of locking mechanism


121


is biased toward tang


30


. Blind hole


92


is positioned on side


52


of tang


30


, the side facing locking mechanism


121


, such that when blade


12


is fully folded, hemispherical tip


222


nests therewithin, as is indicated in phantom in

FIGS. 4-5

. Tip


222


and blind hole


92


act as a spring-loaded detent (biased together by spring


106


) maintaining blade


12


in the closed position. More than a casual force rotating blade


12


, in the clockwise direction as seen in

FIG. 4

, is needed to cam tip


222


out of blind hole


92


. In other words, knife


10


is forcibly constrained, but not positively locked, in the closed state. The diameter of blind hole


92


is slightly larger than the diameter of tip


222


, permitting rounded tip


222


to rest completely within hole


92


. Thus, outer face


240


of disc


214


is pressed flush against side


52


of tang


30


, due to the inward bias of spring


106


. Since, as explained above in connection with

FIGS. 15-16

, protruding portion


242


of disc


214


extends beyond recess


238


a predetermined distance, interiorly facing surface


226


of spring


106


is spaced away from side


52


of blade


12


, thereby preventing wear on surface


226


and substantially aligning facing end surface


228


of free end


114


with back edge


138


of pivot end


104


of side panel


94


. A few other elements, e.g., pivot pin


16


, undulating bottom edge


122


, and locking mechanism head


216


, are also indicated in

FIG. 5

for clarity.





FIGS. 6 and 7

show knife


10


in a partially opened state, with blade


12


slightly less than half unfolded. Spring


106


has been flexed outwardly (into the paper in

FIG. 6

, upwardly in

FIG. 7

) by hemispherical tip


222


camming out of blind hole


92


as blade


12


is rotated clockwise as seen in

FIGS. 4 and 6

. Since tip


222


is riding on side


52


of tang


30


, facing end surface


228


has been lifted slightly out of alignment with back edge


138


of pivot end


104


. Movement of blade


12


is hindered principally by the sliding friction of tip


222


pressing against side


52


.




Knife blade


12


is shown as half opened in

FIGS. 8-9

at which point tip


222


has just slipped off side


52


of tang


30


into arcuate notch


88


. The outer face


240


of disc


214


has come into frictional engagement with side


52


which increases the resistance to further opening of blade


12


. It can be clearly seen that stop pin


192


is positioned such that corner


62


of tang


30


just clears pin


192


as they pass.




When blade


12


is being closed (the reverse of the steps shown in FIGS.


4


through


11


), tip


222


again acts as a detent, this time in association with the edge of notch


88


, constraining but not preventing blade


12


from closing. The result is that blade


12


is effectively prevented from closing accidentally onto the fingers of the user.





FIGS. 10-11

show blade


12


in its fully opened state. Surface


240


of disc


214


has just slipped off side


52


of tang


30


into conical recess


66


. Simultaneously, blade-stop recess


64


seats firmly against stop pin


192


. The bias of spring


106


forces disc


214


inwardly behind the end of the facing surface


74


of end


26


of tang


30


. Chordal segment


244


descends into conical recess


66


and is wedged against the surface of asymmetrically curved depression


76


. The diameter of disc


214


and the angle of slope of depression


76


are selected such that the portion of annular surface


246


within chordal segment


244


will fully confront conical depression


76


. The thickness of disc


214


, however, is much less than the thickness of tang


30


, as can be seen in FIG.


11


. Thus, chordal segment


244


will descend as far into conical recess


66


as the bias of spring


106


can force it. Blade


12


is locked between two points: (1) disc


214


against depression


76


, and (2) blade-lock recess


64


against stop pin


192


.




In view of the foregoing, the coaction of disc


214


and conical depression


76


is believed to be an important feature of the present invention. As the perimeter


248


of disc


214


wears down with continued use, chordal segment


244


will merely seat further into conical depression


76


, remaining all the while behind and in alignment with tang


30


. The life of locking mechanism


121


, and the reliability of being able to securely lock blade


12


, are thereby vastly increased.





FIGS. 13 and 14

illustrate a second embodiment of the present invention wherein like reference numerals represent identical or corresponding parts.




The second embodiment differs principally from that already discussed in the shape of the wear-resistant end portion


210


. Instead of being a circular disc like disc


214


, end portion


210


comprises a rectangular plate


250


secured by mounting screw


208


in the same manner as previously disclosed. The coacting blade lock recess


252


in this embodiment preferably comprises a transverse inclined ramp


254


carved orthogonally, relative to side


52


of tang


30


, into facing surface


74


of end


26


. When blade


12


is opened, a segmental portion


256


of plate


250


drops off side


52


into wedging contact with incline


254


, securely locking blade


12


in a similar manner as before.




The use of the side panel of the handle as a locking spring reduces production costs relative to prior art blade locks. Every folding knife needs side panels for aesthetics, safety, and durability. Making the locking spring integral with a side panel removes the prior necessity of providing an additional element as the locking spring.




Even more particularly, incorporating locking spring


106


into side panel


94


makes the locking mechanism both more accessible and safer than prior similar laterally moving spring lock mechanisms. Inasmuch as blade


12


is locked by the inward movement of spring


106


, the locking action is reinforced when knife


10


is in use. Squeezing of handle


14


further forces spring


106


and concomitantly locking mechanism


121


into its locking position. This benefit cannot be realized with prior art blade-locks utilizing a laterally moving locking spring, such as Walker and Chen, dicussed previously, since the locking spring of such prior art is located internally of the handle, behind the side panels. No amount of handle squeezing can apply forces to their springs and thereby cannot affect the locking action at all. McLay, also discussed previously, discloses an external, laterally moving locking spring, but it is counter-productive, since squeezing the back of his spring will actually unlock the blade.




When it is desired to unlock blade


12


, one merely has to deflect the free end


114


of spring


106


laterally in the direction of arrow


258


in FIG.


2


. Chordal segment


244


is thereby moved out of alignment with tang


30


, thus allowing blade


12


to fold into the closed state of FIG.


4


. Lateral deflection of spring


106


is accomplished by pressing one's thumb on the exposed portion


300


of free end


114


and disc


214


(FIG.


3


). An enlarged indentation


260


(

FIGS. 2

,


5


,


7


,


9


,


11


, and


14


) in side panel


96


facilitates the unlocking operation.




The production costs are further reduced by the use of a replaceable end portion as the locking element. The locking element, where the wear occurs, is preferably a more wear-resistant material than side panel materials; consequently, they tend to be expensive. By replaceably affixing the locking mechanism to side panel


94


, side panels


94


and


96


can be made of a less expensive material more suited for decorative purposes.




In addition, selecting a disc as the preferred shape of the end portion further minimizes manufacturing costs, since discs are a relatively inexpensive shape to mass produce.




It is clear from the above that the objects of the invention have been fulfilled.




Those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention as defined in the appended claims.




Further, the purpose of the foregoing Abstract is to enable the U.S. Pat. and Trademark Office, and the public generally, and especially the scientists, engineers and practitioners in the art who are not familiar with Pat. or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. The Abstract is neither intended to define the invention of the application, which is measured solely by the claims, nor is intended to be limiting as to the scope of the invention in any way.




It can be seen from the above that an invention has been disclosed which fulfills all the objects of the invention. It is to be understood, however, that the disclosure is by way of illustration only and that the scope of the invention is to be limited solely by the following claims:



Claims
  • 1. A folding knife, comprising:a blade having a tip, a pivot end opposite said tip, said pivot end having an end surface, and said blade further including a tang, a first side panel being bifurcated by a longitudinally extending slot into a first portion and a second portion, and said first side panel forming part of an outer, exposed surface against which a hand of a user normally rests, said slot extending to said outer exposed surface; a second side panel; said first portion of said first side panel and said second side panel being interconnected so as to form a handle to which said blade is pivotally joined; said second portion of said first side panel comprising a spring and a locking mechanism, said spring being free to flex laterally relative to said handle to bring said locking mechanism into locking engagement with said end surface when said blade is in a fully unfolded position; and said locking mechanism including an end portion, said end portion being made of a wear-resistant material.
  • 2. The folding knife of claim 1, wherein said end portion is made of metal.
  • 3. The folding knife of claim 1, wherein said rear edge includes a locking recess, and said end portion seats against said locking recess when said blade is rotated into said fully unfolded position.
  • 4. The folding knife of claim 3, wherein said end portion comprises a circular disk.
  • 5. The folding knife of claim 4, wherein said locking recess comprises a conical recess.
  • 6. The folding knife of claim 3, wherein said end portion comprises a rectangular plate.
  • 7. The folding knife of claim 6, wherein said locking recess comprises an inclined ramp.
  • 8. The folding knife of claim 3, wherein said tang further includes a blade stop recess along said rear edge and said handle further comprises a stop pin fixed therewithin, said stop pin forcibly contacting said blade stop recess when said blade is in said fully unfolded position, said blade stop recess being spaced from said locking recess.
  • 9. The folding knife of claim 1, wherein said first side panel further comprises a ridge for guiding contact between said spring and said second portion.
  • 10. The folding knife of claim 1, wherein said tang further comprises a substantially planar side portion having a hole formed thereon;said end portion further comprising a tip; said hole being slightly larger in diameter than said tip of said end portion; and said tip of said end portion nesting within said hole when said blade is in a fully folded position.
  • 11. The folding knife of claim 10, wherein said end portion comprises a mounting screw formed of a single piece of material and said tip of said end portion comprises a portion of said mounting screw.
  • 12. The folding knife of claim 1, wherein said first side panel comprises a single piece of material with said first and second portions fashioned integrally therefrom.
  • 13. The folding knife of claim 1, wherein said end surface forming said rear edge of said tang is remote from said tip.
  • 14. The folding knife of claim 1, wherein said flexing of said spring is directed inwardly of said handle.
  • 15. The folding knife of claim 1, wherein said first side panel comprises plastic.
  • 16. The folding knife of claim 1 wherein said end portion is removable.
  • 17. A folding knife comprising:a handle; a blade pivotally joined to said handle, said blade including a tang, said tang having a rear edge; a locking recess formed along said rear edge of said tang; a spring member having a free end; a circular disk located at said free end of said spring member; said circular disk and said locking recess being complimentary in shape; and said spring member being biased so that said circular disc seats against said locking recess when said blade is rotated into a fully unfolded position.
  • 18. The folding knife of claim 17, wherein said locking recess comprises a conical recess.
  • 19. The folding knife of claim 17, wherein said locking recess comprises a conical an inclined ramp.
  • 20. The folding knife of claim 17, wherein said end portion is removable from said spring member.
  • 21. The folding knife of claim 17, wherein said spring member further comprises a ridge for guiding movement of said spring member.
  • 22. The folding knife of claim 17, wherein said tang further includes a blade stop recess along said rear edge and said handle further comprises a stop pin fixed therewithin, said stop pin forcibly contacting said blade stop recess when said blade is in said fully unfolded position, said blade stop recess being spaced from said locking recess.
  • 23. The folding knife of claim 17, wherein said tang further comprises a substantially planar side portion having a hemispherical blind hole formed thereon;said end portion further comprising a hemispherical tip; said blind hole being slightly larger in diameter than said tip; and said tip nesting within said blind hole when said blade is in a fully folded position.
  • 24. The folding knife of claim 23, wherein said end portion comprises a mounting screw formed of a single piece of material and said hemispherical tip comprises a portion of said mounting screw.
  • 25. A folding knife comprising:a handle; a blade pivotally joined to said handle, said blade including a tang, said tang having a rear edge; a locking recess formed along said rear edge of said tang; and a spring member having a free end and a wear-resistant end portion located at said free end; said spring member being biased so that said end portion seats against said locking recess when said blade is rotated into a fully unfolded position, said end-portion being disc-shaped.
  • 26. The folding knife of claim 25, wherein said disc-shaped end portion comprises a circular disc.
  • 27. The folding knife of claim 26, wherein said circular disc is removable from said spring member.
  • 28. The folding knife of claim 25, wherein said locking recess is conically-shaped.
  • 29. The folding knife of claim 25, wherein said handle includes an outer, exposed surface against which the hand of a user normally rests, and said spring member is integrally formed with said handle as part of said outer, exposed surface.
  • 30. The folding knife of claim 25, wherein said spring member and said end portion are made of different materials.
  • 31. The folding knife of claim 30, wherein said spring member is made of a softer material than said end portion.
  • 32. The folding knife of claim 31, wherein said spring member is made of plastic and said end portion is made of metal.
  • 33. A folding knife comprising:a handle; a blade pivotally joined to said handle, said blade including a tang, said tang having a rear edge; a locking recess formed along said rear edge of said tang; and a spring member having a free end and a wear-resistant end portion located at said free end; said end portion being removable from said spring member so as to be easily replaceable in the event it wears out; said spring member being biased so that said end portion seats against said locking recess when said blade is rotated into a fully unfolded position.
  • 34. The folding knife of claim 33, wherein said end portion comprises a circular disc.
  • 35. The folding knife of claim 33, wherein said locking recess is conically-shaped.
  • 36. The folding knife of claim 33, wherein said handle includes an outer, exposed surface against which the hand of a user normally rests, and said spring member is integrally formed with said handle as part of said outer, exposed surface.
  • 37. The folding knife of claim 33, wherein said spring member and said end portion are made of different materials.
  • 38. The folding knife of claim 37, wherein said spring member is made of a softer material than said end portion.
  • 39. The folding knife of claim 38, wherein said spring member is made of plastic and said end portion is made of metal.
  • 40. A folding knife comprising:a handle having an outer, exposed surface against which the hand of a user normally rests; a blade pivotally joined to said handle, said blade including a tang, said tang having a rear edge; a locking recess formed along said rear edge of said tang; and said handle including a spring member integrally formed therewith as part of said outer, exposed surface, said spring member having a free end and a wear-resistant end portion located at said free end; said spring member being biased so that said end portion seats against said locking recess when said blade is rotated into a fully unfolded position.
  • 41. The folding knife of claim 40, wherein said end portion comprises a circular disc.
  • 42. The folding knife of claim 40, wherein said end portion is removable from said spring member.
  • 43. The folding knife of claim 41, wherein said circular disc is removable from said spring member.
  • 44. The folding knife of claim 40, wherein said spring member and said end portion are made of different materials.
  • 45. The folding knife of claim 44, wherein said spring member is made of a softer material than said end portion.
  • 46. The folding knife of claim 45, wherein said spring member is made of plastic and said end portion is made of metal.
  • 47. The folding knife of claim 40, wherein said locking recess is conically-shaped.
  • 48. A folding knife comprising:a handle; a blade pivotally joined to said handle, said blade including a tang, said tang having a rear edge; a locking recess formed along said rear edge of said tang; and a spring member having a free end and a wear-resistant end portion located at said free end, said spring member and said end portion being made of different materials; said spring member being biased so that said end portion seats against said locking recess when said blade is rotated into a fully unfolded position.
  • 49. The folding knife of claim 48, wherein said spring member is made of a softer material than said end portion.
  • 50. The folding knife of claim 49, wherein said spring member is made of plastic and said end portion is made of metal.
  • 51. The folding knife of claim 48, wherein said end portion comprises a circular disc.
  • 52. The folding knife of claim 51, wherein said circular disc is removable from said spring member.
  • 53. The folding knife of claim 48, wherein said end portion is removable from said spring member.
  • 54. The folding knife of claim 48, wherein said locking recess is conically-shaped.
  • 55. The folding knife of claim 48, wherein said handle includes an outer, exposed surface against which the hand of a user normally rests, and said spring member is integrally formed with said handle as part of said outer, exposed surface.
  • 56. A folding knife comprising:a handle having an outer, exposed surface against which the hand of a user normally rests; a blade pivotally joined to said handle, said blade including a tang; and said handle including a spring member integrally formed therewith as part of said outer, exposed surface, said spring member having a free end and a wear-resistant end portion located at said free end; said spring member being biased so that said end portion seats against said tang when said blade is rotated into a fully unfolded position.
  • 57. The folding knife of claim 56, wherein said end portion is removable from said spring member.
  • 58. The folding knife of claim 56, wherein said end portion comprises a circular disc.
  • 59. The folding knife of claim 58, wherein said circular disc is removable from said spring member.
  • 60. The folding knife of claim 59, wherein said spring member is made of plastic and said end portion is made of metal.
  • 61. The folding knife of claim 56, wherein said spring member and said end portion are made of different materials.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority from our prior U.S. provisional application Ser. No. 60/102,172, filed Sep. 28, 1998, and from our prior U.S. provisional application Ser. No. 60/118,654, filed Jan. 26, 1999.

PCT Information
Filing Document Filing Date Country Kind
PCT/US99/22310 WO 00
Publishing Document Publishing Date Country Kind
WO00/18549 4/6/2000 WO A
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Provisional Applications (2)
Number Date Country
60/102172 Sep 1998 US
60/118654 Jan 1999 US