The present invention relates to a blade of a reciprocating electric shaver, and specifically, relates to a technology for coupling an outer edge and an outer edge frame to each other independently of an inner edge block.
Heretofore, for example as shown in
However, in Patent Literature 1 described above, in the event of fixing the outer edge 1A to the outer edge frame 2A, the outer edge 1A has had to be fixed to the outer edge frame 2A in the heat-sealed manner against spring urging force F of the inner edge push-up springs 5A. Therefore, though it is possible to perform an assembly process for an outer edge 1A with high rigidity, there has been a disadvantage that an assembly process for an outer edge 1A with low rigidity cannot be performed well since the outer edge 1A is deformed by the spring urging force.
[Patent Literature 1] Japanese Patent Laid-Open Publication No. H11-42378
The present invention has been invented in consideration of the above conventional problem. It is an object of the present invention to provide a blade of a reciprocating electric shaver, which uses a new guide frame for enabling even the outer edge with low rigidity can be assembled with a holding frame.
In order to achieve the above-described object, a blade of a reciprocating electric shaver, which has an outer edge 1, an outer edge frame 2 that fixes the outer edge 1 thereto, an inner edge 3 arranged under a lower surface of the outer edge 1, an inner edge joint 4 that couples the inner edge 3 to a drive side, and inner edge push-up springs 5 which press the inner edge 3 toward an inner surface of the outer edge 1, includes: a guide frame 8 freely detachably held on a holding frame 7 provided on a shaver body, wherein, in the guide frame 8, there are provided: coupling portions 9 to which the outer edge frame 2 that fixes the above-described outer edge 1 thereto is coupled; and spring receiving portions 10 which support lower ends of the above-described inner edge push-up springs 5.
As described above, the new guide frame 8 that has not existed heretofore, that is, the guide frame 8 capable of coupling the outer edge frame 2 that fixes the outer edge 1 thereto to the coupling portions 9, and of supporting the lower ends of the inner edge push-up springs 5 by the spring receiving portions 10 is used. In such a way, it becomes possible to easily assemble an outer edge block 6A composed of the outer edge 1 and the outer edge frame 2 and an inner edge block 6B composed of the inner edge 3, the inner edge joint 4 and the inner edge push-up springs 5 with each other by using the guide frame 8 concerned. In addition, assembly of the outer edge block 6A can be carried out in a state where spring urging force from the inner edge push-up springs 5 of the inner edge block 6B is not applied thereto. Accordingly, even if an outer edge 1 with low rigidity is used, it becomes possible to couple the outer edge 1 concerned to the outer edge frame 2 without deforming the outer edge 1, and it becomes easy to assemble the outer edge block 6A in the case of using the outer edge 1 with low rigidity.
Moreover, it is preferable that pressing portions 11 which protrude from a front surface of the outer edge 1 be individually provided on upper portions on both ends of the outer edge frame 2 in a longitudinal direction A that goes along a reciprocating direction of the above-described inner edge 3, and the outer edge frame 2 be pressed through the pressing portions 11, whereby it be made possible to couple the outer edge frame 2 that fixes the outer edge 1 thereto to the coupling portions 9 of the guide frame 8. In such a way, it becomes possible to couple the outer edge 1 to the outer edge frame 2 without directly pushing the outer edge 1, and accordingly, the outer edge 1 does not become deformed, and it becomes much easier to assemble the outer edge block 6A.
Moreover, it is preferable that the coupling portions 9 be individually arranged on both ends of the guide frame 8 in a longitudinal direction A that goes along a reciprocating direction of the above-described inner edge 3, and both ends of the outer edge frame 2 in the longitudinal direction A be coupled to the coupling portions 9. In such a way, thinning of the guide frame 8 in a front-and-rear direction B perpendicular to the longitudinal direction A thereof can be achieved.
Moreover, in the above-described guide frame 8, it is preferable that a pair of frame portions 12 located on both ends thereof in a longitudinal direction A and a coupling portion 13 that couples the pair of frame portions 12 to each other be formed integrally with one another, and the coupling portion 9 and the spring receiving portion 10 be provided on each of the frame portions 12. In such a way, strength of the guide frame 8 is enhanced by the integration of the pair of frame portions 12 and the coupling portion 13, coupling strength of the outer edge frame 2 to the guide frame 8 is increased following this enhancement, and reliability in assembling the guide frame 8 and the outer edge frame 2 with each other can be enhanced.
Moreover, it is preferable that the above-described guide frame 8 be composed of a right and left pair of frame portions 12 separate from each other, and the coupling portion 9 and the spring receiving portion 10 be provided on each of the frame portions 12. In such a way, downsizing of the guide frame 8 is achieved by separation thereof, and following this downsizing, it becomes easy to assemble the guide frame 8 with the outer edge block 6A and the inner edge block 613.
Moreover, it is preferable that the above-described coupling portion 13 be composed of plural walls 13a and 13b individually arranged on both sides of the guide frame 8 in a front-and-rear direction perpendicular to the longitudinal direction A thereof. In such a way, it becomes possible to sandwich both front and rear surfaces of the outer edge frame 2 by the front and rear walls 13a and 13b, and the coupling strength of the outer edge frame 2 to the guide frame 8 is further enhanced.
Moreover, it is preferable that the plural walls 13a and 13b individually arranged on both sides of the guide frame 8 in the above-described front-and-rear direction B be arranged at heights different from each other in a vertical direction. In such a way, it becomes possible to sandwich both front and rear surfaces of the outer edge frame 2 by the front and rear walls 13a and 13b different in height from each other, whereby stability in coupling the outer edge frame 2 to the guide frame 8 is enhanced in addition to the enhancement of the coupling strength of the outer edge frame 2 thereto, further, it becomes easy to insert the outer edge frame 2 into an opening portion made by the front and rear walls 13a and 13b different in height from each other, and it becomes much easier to assemble the guide frame 8 with the outer edge block 6A and the inner edge block 6B.
Moreover, it is preferable that at least one wall 13b of the plural walls 13a and 13b individually arranged on both sides of the guide frame 8 in the above-described front-and-rear direction B be arranged along a side surface of the outer edge 1. In such a way, in addition to the enhancement of the coupling strength of the outer edge frame 2 to the guide frame 8, it becomes possible to prevent the skin from strongly touching the outer edge 1 by the wall 13b arranged along the side surface of the outer edge 1 at the time of shaving.
Moreover, it is preferable that cover portions 15 which cover gaps 14 between the outer edge frame 2 and the guide frame 8 from above be protruded on both ends of the outer edge frame 2 in a longitudinal direction A that goes along a reciprocating direction of the above-described inner edge 3. In such a way, the gaps 14 between the guide frame 8 and the outer edge frame 2 are covered with the cover portions 15, whereby beard comes not to enter depths of the gaps 14 concerned. As a result, it becomes possible to prevent “beard pulling” at the time of shaving.
Moreover, it is preferable that holes 16 open downward be provided in vicinities of the spring receiving portions 10 of the above-described guide frame 8. In such a way, beard waste drops down from the holes 16. Accordingly, the beard waste can be prevented from being accumulated in an inside of the guide frame 8, and in addition, an attached state of the inner edge push-up springs 5 can be easily confirmed from below the holes 16.
Moreover, it is preferable that holes 17 open in a front-and-rear direction of the above-described guide frame 8 be provided in vicinities of the spring receiving portions 10 of the guide frame 8. In such a way, the beard waste is discharged in the front-and-rear direction B from the holes 17. Accordingly, the beard waste can be prevented from being accumulated in the inside of the guide frame 8, and in addition, the attached state of the inner edge push-up springs 5 can be easily confirmed from the front-and-rear direction B through the holes 17.
Moreover, it is preferable that the holding frame 7 provided on the above-described shaver body have a function to inhibit an expansion of the guide frame 8 in a longitudinal direction A that goes along a reciprocating direction of the inner edge 3. In such a way, the expansion of the guide frame 8 in the longitudinal direction A can be stopped by using the holding frame 7 in a state where the guide frame 8 is held on the holding frame 7. Accordingly, reliability can be enhanced in assembling the guide frame 8 with the outer edge block 6A and the inner edge block 6B.
In accordance with the present invention, the new guide frame is used, whereby it becomes possible to couple the outer edge and the outer edge frame to each other in a state where the spring urging force is not applied thereto. Accordingly, it becomes possible to couple even the outer edge with low rigidity to the holding frame, and the assembly of the outer edge can be carried out with ease.
A description will be made below of the present invention based on embodiments shown in the accompanying drawings.
Onto a head portion of a reciprocating electric shaver according to this embodiment, for example as shown in
In
Moreover, one of the two auxiliary blade heads 23 and 24 is composed of an arch-like finish shaving blade block 6, and the other is composed of a blade block 18 for rough shaving, which includes a slit edge 1A, an inner edge 3A, an inner edge joint 4A, and the like.
A description will be made below of the finish shaving blade block 6 that composes the auxiliary blade head 23. Note that, in the following, a direction where an inner edge 3 reciprocates is defined as a longitudinal direction A or a right-and-left direction, and a direction perpendicular to this direction is defined as a front-and-rear direction B.
As shown in
On lower end portions on both front and rear sides of the above-described outer edge frame 2, heat seal bosses 27 are individually protruded. Moreover, the outer edge 1 and the outer edge frame 2 are fixed to each other in a heat-sealed manner in a state where engagement holes 28 individually provided on lower end portions on both front and rear sides of the outer edge 1 are fitted to the heat seal bosses 27 by bowing the outer edge 1 into an arch shape, whereby the outer edge block 6A is assembled.
The inner edge 3 is formed in such manner that sheet metal is subjected to press bending and the entirety thereof is formed into an arch shape. Moreover, in an upper portion of the inner edge 3, which forms a substantially circular-arc protruding shape in cross section, plural edge pieces 30 which have an inverse U shape and are formed by forming plural slit holes 29 therein are arrayed. In lower portions extended individually downward from both front and rear lower ends of the inner edge 3, notched portions 31 are individually recessed on centers thereof, circular recessed portions 32 which have a substantially circular shape and are open downward are individually recessed on both right and left sides of the notched portions 31, and further, square recessed portions 33 which have a substantially rectangular shape and are open downward are individually recessed on outsides of the circular recessed portions 32, which are also both right and left sides thereof.
In a center of a lower portion of the inner edge joint 4, a coupling recessed portion 34 freely detachably coupled to a driver side of a shaver body is provided. On both wall surfaces of the inner edge joint 4 in the front-and-rear direction B, prism-like square protruding portions 35 and cylindrical heat seal bosses 36 are protruded side by side. Then, the heat seal bosses 36 are heat-sealed in a state where the inner edge joint 4 is inserted from below the inner edge 3 into an inside thereof and the heat seal bosses 36 of the inner edge joint 4 are fitted into and positioned to the circular recessed portions 32 of the inner edge 3, whereby the inner edge joint 4 is attached to the inner edge 3. In addition, in the state where the inner edge joint 4 is attached to the inner edge 3, the square protruding portions 35 of the inner edge joint 4 are fitted to the square recessed portions 33 of the inner edge 3, whereby right-and-left positioning of the inner edge 3 with respect to the inner edge joint 4 is performed. Note that reference numerals 60 in
Moreover, in
In the present invention, in the event of assembling the outer edge block 6A and the inner edge block 6B with each other, a new guide frame 8 is used, which is freely detachably held in a direction indicated by an arrow a of
In this new guide frame 8, a pair of frame portions 12 located on both ends thereof in the longitudinal direction A and a coupling portion 13 that couples the pair of frame portions 12 to each other are formed integrally with one another. Moreover, coupling portions 9 are individually provided on inner surfaces of the pair of frame portions 12, guide protrusions 45 held on the holding frame 7 so as to be freely floatable are individually provided on outer surfaces of the respective frame portions 12, and spring receiving portions 10 are individually provided on a bottom surface portion of the guide frame 8, which is extended in the longitudinal direction A from lower ends of the respective frame portions 12.
Moreover, cover pieces 43 are individually provided on outer side surfaces of the respective frame portions 12. Longitudinal ribs 44 (refer to
The coupling portion 13 of the above-described guide frame 8 is composed of two walls 13a and 13b individually arranged on both sides of the guide frame 8 in the front-and-rear direction B perpendicular to the longitudinal direction A thereof. One end of each of the walls 13a and 13b in the longitudinal direction A is made to continue with a bottom surface portion of one of the frame portions 12, and the other end of each of the walls 13a and 13b in the longitudinal direction A is made to continue with a bottom surface portion of the other frame portion 12. In
Moreover, as shown in
Then, in the event of assembling the finish shaving blade block 6 (outer edge block 6A and inner edge block 6B) having the above-described configuration, the outer edge block 6A is assembled in advance by fixing the outer edge 1 and the outer edge frame 2 to each other in the heat-sealing manner. Hence, spring urging force from the inner edge push-up springs 5 is not applied to the outer edge 1 at the time of assembling the outer edge 1 and the holding frame 7 with each other. Accordingly, even in a case where rigidity of the outer edge 1 is not only high but also low, it becomes possible to couple the outer edge 1 to the outer edge frame 2 without deforming the outer edge 1, and the assembly of the outer edge block 6A can be performed with ease. Thereafter, in a state where lower ends of the inner edge push-up springs 5 are supported by the spring receiving portions 10 of the guide frame 8, and where upper ends of the inner push-up springs 5 are fitted into the spring receiving portions 60 of the inner edge joint 4 fixedly attached integrally with the inner edge 3, the hooks 47 provided on both ends of the outer edge frame 2 in the longitudinal direction A are coupled to the hook-like coupling portions 9 provided on both ends of the guide frame 8 in the longitudinal direction A so as to cover the inner edge 3 with the outer edge 1 of the above-described outer edge block 6A. In such a way, the finish shaving blade block 6 is completed.
Moreover, in the guide frame 8 of this example, the pair of frame portions 12 and the coupling portion 13 are integrated together, and accordingly, strength of the guide frame 8 is enhanced, and coupling strength of the outer edge frame 2 to the guide frame 8 is increased following this enhancement. In addition, both front and rear surfaces of the outer edge frame 2 can be sandwiched by the two front and rear walls 13a and 13b which compose the coupling portion 13 of the guide frame 8, and moreover, the coupling strength of the outer edge frame 2 to the guide frame 8 and stability of the outer edge frame 2 can be enhanced in such a manner that the two front and rear walls 13a and 13b are differentiated in height from each other in the vertical direction. Furthermore, an opening width between the front and rear walls 13a and 13b different in height from each other is widened, whereby it becomes easy to insert the outer edge frame 2 therebetween, and further, attached positions of the inner edge push-up springs 5 become much easier to see, leading to an advantage that reliability thereof in assembly is enhanced to a large extent. In addition, the coupling portions 9 are individually provided on both ends of the guide frame 8 in the longitudinal direction A, and the hooks 47 are individually provided on both ends of the outer edge frame 2 in the longitudinal direction A, and accordingly, the coupling between the guide frame 8 and the outer edge frame 2 will be performed on both end sides in the longitudinal direction A. In such a way, a thickness of each of the outer edge frame 2 and the guide frame 8 in the front-and-rear direction B can be reduced, leading to an advantage that thinning and downsizing of the finish shaving blade block 6 can be performed with ease.
Furthermore, a structure is adopted, in which, in a state where the guide frame 8 is held on the holding frame 7 provided on the shaver body after the assembly, the holding frame 7 inhibits an expansion of the guide frame 8 in the longitudinal direction a (in a direction of an arrow b of
Furthermore, at the time of replacing the finish shaving blade block 6 (one or both of the outer edge block 6A and the inner edge block 6B), there is still another advantage that the replacement can be performed with ease in such a manner that the finish shaving blade block 6 is detached from the holding frame 7 together with the guide frame 8, and that the blade block 6 is detached from the guide frame 8.
In this embodiment, a structure is adopted, in which pressing portions 11 which protrude upward from a front surface of the outer edge 1 are individually provided on upper portions on both ends of the above-described outer edge frame 2 in the longitudinal direction A, and the outer edge frame 2 is pressed through the pressing portions 11, whereby it is made possible to couple the outer edge frame 2 that fixes the outer edge 1 thereto to the coupling portions 9 of the guide frame 8. Other configurations are similar to those of the above-mentioned first embodiment. Note that, in
Moreover, in the above-described embodiments, the description has been made of the case where, as the guide frame 8, the pair of frame portions 12 are integrated with each other while interposing the coupling portion 13 therebetween as shown in
In this embodiment, as shown in
In this embodiment, as shown in
In this embodiment, in the vicinities of the spring receiving portions 10 in the frame portions 12 of the guide frame 8, holes 16 open downward and holes 17 open in the front-and-rear direction are individually provided. Other configurations are similar to those of the above-described first embodiment. As shown in
Note that, in each of the embodiments described above, as the blade heads of the reciprocating electric shaver, the four blades shown in
In accordance with the present invention, the new guide frame for enabling even the outer edge with low rigidity to be assembled with the holding frame is used, whereby the blade of the reciprocating electric shaver, which has the outer edge with low rigidity, can be obtained.
Number | Date | Country | Kind |
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2007-183623 | Jul 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/062092 | 7/3/2008 | WO | 00 | 12/7/2009 |