This invention relates to capturing and stabilizing airfoils such as but not restricted to helicopter airfoils (“blades”) to enable ground transport of aircraft with blade support apparatus including blades in a protective box which may accompany the aircraft. This embodiment enables loading, transport, and unloading of airfoils for transport in a separate blade container which may be stand alone or which can attach to a helicopter transport apparatus. This embodiment of the invention utilizes a support frame which is vertically and radially adjustable. The frame includes a number of contoured padded swivel cradles which can adjust to the height and angle of the profile being captured of the helicopter blades and which protects blades by virtue of a mold which is perfectly contoured to the blades rotating curvature angle along the length of the blade, and which is made of a material which supports and protects the delicate blade. These contoured pads both safely support and protect said helicopter blades during storage or transport. Safe transport is accomplished through a stabilizer which secures container to trailer during transport.
The main rotors of helicopters incorporate a plurality of main rotor blades having large radial dimensions in order to provide the power required to support the flight capabilities of helicopters. These large radial dimensions result in helicopters having structural envelopes that occupy an inordinate amount of space. This increases difficulty of material handling as these blades are fragile and safety in flight is dependent upon their being in perfect order.
Rotorcraft such as, but not limited to, helicopters include a plurality of rotor blades that are used to generate the lift and effectuate the primary flight control of the aircraft. The angle of curvature of the blade twists along the length of each blade. When the rotorcraft is not in use, it can be desired to move or fold the blades of the rotorcraft to a non-flight position. In such a non-flight position, to reduce the footprint of the rotorcraft.
Many manual and automatic blade folding systems have been proposed.
As will be seen in the subsequent description of the preferred embodiments of the present invention, the present invention overcomes shortcomings of prior art.
Accordingly, there is a clearly felt need in the art for a design and system for transporting helicopter blades or other airfoils safely and securely.
Prior art does not address either the blade contour or the rotation of said contour along the length of blade. The blade curvature spirals from the blade root to the tip of the blade and prior art does not accommodate this variation along the blade.
This invention enables helicopter blades to be loaded, transported and/or stored, and reassembled to the aircraft safely. It is also desirable in many maintenance arenas as removal of blades requires considerable time and specialized personnel for material handling. Prior art typically relies upon a crane for off-loading of the delicate and very lengthy blades. This invention prevents much of the potential damage to blades when handling them with prior art employing a crane and slings. This invention is such that a man standing on the trailer can reach directly up to the main rotor assembly and unpin the blades. Due to the length of the blade this requires two men whether this invention is employed or prior art, however, with this invention the two men simply unpin, loose the root ball from the main rotor assembly, turn and place the entire blade directly into the blade support apparatus. Blade is then locked down and secured and transport happens without further transference of the blade.
A further objective is to provide a means for conveniently supporting the transporting of helicopter blades into storage until blades are needed for reassembly. This blade support apparatus can be removed with blades inside and they go directly into storage without an additional transference of blades.
Other objects, advantages and novel features of the invention will become apparent to those skilled in the art.
The blade support apparatus addresses these needs and objectives.
The blade support apparatus captures and stabilizes helicopter blades utilizing a support frame with vertically and radially adjustable supports. These supports have contoured padded cradles and a means of adjusting the height and angle of the cradles to match the profile being captured. These contoured pads both safely support and protect said helicopter blades during storage or transport. Safe transport is accomplished through stabilizer which secures container during transport.
The present invention in the preferred embodiment is a blade support apparatus such as is usable for, but not restricted to, loading, transporting, and/or storing helicopter blades comprises a container with pivoting supports having a platform, the supports including contoured resting pads and a means of adjusting the height and angle of the supports to match the contour of the blade being transported. These adjustment points are independent of each other such that they can be aligned to perfectly match the blade curvature as it changes along the length of each blade.
The blade support apparatus involves storing and transporting helicopter blades until the blades are needed for reassembly to the helicopter. The blade support apparatus comprises a lid, a container, a root attachment, and a plurality of attachment bars. One end of the helicopter blade is the root, which attaches to the helicopter main rotor assembly. The blade root is secured to the root plug. A multiplicity of supports secure the container to a transport. The height and angle of each blade in the container can be adjusted, enabling them to conform to the blade curvature which spirals from the blade root to the tip of the blade. Height adjustment to a helicopter blade is achieved by a plurality of contoured pads mounted in the container at varying points along the helicopter blade. Angle adjustment to a helicopter blade is achieved by a plurality of pivot supports mounted in the container at varying points along the helicopter blade.
The container configuration enables conformity when the blades are removed from the helicopter and put into the blade box container. The root of the blade is secured by placing it onto the root plug and locking it down. The airfoil support pads are contoured pads and together with the pivoting support form a blade cradle which is mounted into the box at varying points. The height and angle can be adjusted for each rotor blade, enabling them to conform to the blade curvature which spirals from the root to the tip of the blade. The need to handle a blade with pitch twisting from the root to the tip of the blade is apparent to those skilled in the art. Therefore, the ability of these cradles to adjust and conform to the varying curvature and pitch of an airfoil is vital to an understanding of this apparatus. Blades are further secured with a Velcro strap (can be other strap) not illustrated for ease of viewing invention. You cannot simply lay the blades on a flat surface which creates point loads. The ability to conform to this spiraling range of motion distributes the load on the blades. This additionally results in a uniform weight distribution on the pads and prevents point loads on the blades.
The container of the present invention must affix firmly to the aircraft transport. A container support, stabilizing block, and stabilizer cap may be utilized for securely connecting the assembly to a helicopter transport apparatus as depicted in U.S. Pat. No. 9,403,559 (Hadley et al.) or U.S. Pat. No. 9,718,390 (Hadley et al.). The blade container may be secured by traditional methods such as welding or bolt-ons but must be stabilized firmly such that the entire vehicle and container are acting along the same plane and securely functioning to the same suspension. i.e. the box cannot be independent or loosely secured to the transport vehicle beneath.
For a complete understanding of the blade support apparatus of the present invention, reference is made to the following detailed description and accompanying drawings in which the presently preferred embodiments of the invention are shown by way of example. As the invention may be embodied in many forms without departing from the spirit or essential characteristics thereof, it is expressly understood that the drawings are for purposes of illustration and description only and are not intended as a definition of the limits of the invention.
Referring now to the drawings,
The blade container 200 serves to house four helicopter blades 20 and protect the four blades from the outside environment.
Referring now to
Projecting normally for each support bar is a pivoting support 102. Each pivoting support is adjustable relative to each attachment bar 105. Positioned above each pivoting support 102 is an airfoil support pad 103. The surface of the airfoil support pad is cushioned with an airfoil support pad 103 so that the plurality of airfoil support pads absorb any unnecessary stress so that each airfoil blade is cradled within the blade support system of the present invention.
Referring now to
The root guide channel 106 and root locating plug 107 serve to locate and support the blade root 60. A root containment screw secures the root in place on the root guide channel 106.
The vertical support bars are compatible with and preferably attach to a helicopter transport apparatus as depicted in U.S. Pat. No. 9,403,559 (Hadley et al.) or U.S. Pat. No. 9,718,390 (Hadley et al.) using the stabilizing blocks, stabilizer pins (not shown), stabilizer caps, and stabilizer bolts (not shown) (see
In operation, the blade support apparatus 10 is loaded onto a helicopter transport apparatus by placing the container supports 109 in the stabilizer receivers 115 on the apparatus and securing them with stabilizing blocks 110 and stabilizer pins 112. The stabilizer caps 111 are then bolted into the stabilizing blocks 110 from the bottom of the container support 109 to secure the blade support apparatus 10 tightly to the stabilizer receivers 115. The blade support apparatus 10 of the present invention may also be utilized without the container supports 109 but must be secured such that the blade support apparatus is firmly secured to the frame. Other examples would include but are not limited to welding the supports directly to the transport trailer or bolting them to the transport trailer.
The stabilizing wedge block 110 is a wedge. When the bottom bolt 113 is tightened it draws the stabilizing wedge block 110 down. This forces the support bars 109 against the inside of the receiver 115. This drives a wedge between the stabilizer pin 112 and support bar 109. Key benefit of this stabilizing apparatus is to make a rigid connection to the trailer 70. Marrying the blade support apparatus 10 onto the trailer allows the container to have the suspension benefits of the trailer beneath the container. The stabilizing apparatus also allows easy installation and removal of support bars 109. Simply snug in the stabilizing wedge block to install and loosen up stabilizing wedge block 110 to remove. The wedge is at a shallow angle and little force is required to ensure a tight secure fit. It is self-locking and cannot be back-driven.
The helicopter blades 20 are then placed in the open container 100. The first blade 20 is disposed in the lower position. The root locating plug 107 is placed in the blade root 60 with flange on the bottom. The blade root 60 is then guided onto the root guide channel 106 while the blade is carefully placed on airfoil support pads 103 along the same plane. Once the blade is properly seated on all support pads 103 the root containment screw 108 (not shown) is installed to keep the root in place. Next, the blade hold down straps 116 (not shown) are secured to keep the blade in contact with the airfoil support pads 103 and hold the blade 20 in place.
Initial adjustment of the angle, height, and position of each support point is required prior to first use only of the blade support apparatus 10 and is then locked in place for that helicopter blade model. Adjustable support 104 pivots to enable vertical adjustment and pivoting support 102 tilts to enable angular change. Both adjustments are secured with set screws in this preferred embodiment. In addition, airfoil support pad 103 is attached to slots on pivoting support 102, enabling for lateral movement of the pad 103. These features provide a safe, snug custom fit for specific airfoil profiles as varying airfoils have varying tilts and contours. Finally, blade hold down straps 116 (not shown) are fastened to secure blades during transport. The contour pad 103 can be easily swapped out and remolded or reformed for varying airfoil requirements. Additionally, the design is highly and easily adjustable for varying airfoils.
Once the first blade 20 is secured in the lower position, the second blade 20 is loaded using the same procedure. When both the first and second blades 20 are loaded and secured, the container 100 is closed and secured.
As shown, the blade support apparatus 10 of the present invention is made from aluminum and a soft moldable polyurethane. It will also be understood that the blade support apparatus 10 of the present invention and the components can be made from other suitable materials.
In operation, the blade support apparatus 10 of the present invention is installed onto a helicopter transport apparatus by placing the vertical container support bars 109 in the stabilizer receivers 115 on the apparatus and securing them with stabilizing wedge blocks 110 and stabilizer pins 112. The stabilizer caps 111 are then bolted into the stabilizing wedge blocks 110 from the bottom of the vertical container support bar 109 to secure the blade support apparatus 10 of the present invention tightly to the stabilizer receivers 115. This rigid fitment assures that the blades receive the benefit of the suspension provided by the helicopter transfer apparatus. This method is but one means of securing the blade support apparatus 10 to a transport apparatus. There are many other methods which will work.
Although the description of the blade support apparatus 10 of the present invention above includes many specificities, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of the presently preferred embodiments of this invention.
It is evident that many alternatives, modifications, and variations of the blade support apparatus of the present invention will be apparent to those skilled in the art in lieu of the disclosure herein. It is intended that the metes and bounds of the present invention be determined by the appended claims rather than by the language of the above specification, and that all such alternatives, modifications, and variations which form a conjointly cooperative equivalent are intended to be included within the spirit and scope of these claims.
Throughout this application, various Patents are referenced by number and inventor. The disclosures of these documents in their entireties are hereby incorporated by reference into this specification in order to more fully describe the state of the art to which this invention pertains. It is evident that many alternatives, modifications, and variations of the blade support apparatus of the present invention will be apparent to those skilled in the art in light of the disclosure herein. It is intended that the metes and bounds of the present invention be determined by the appended claims rather than by the language of the above specification, and that all such alternatives, modifications, and variations which form a conjointly cooperative equivalent are intended to be included within the spirit and scope of these claims.
This application is related to and is a Continuation-In-Part Application to U.S. patent application Ser. No. 16,584,881, entitled “Blade Support Apparatus” (Hadley et al.) filed Sep. 26, 2019, and U.S. Provisional Application No. 62/736,731, entitled “Blade Support Apparatus” (Hadley et al.) filed Sep. 26, 2018.
Number | Date | Country | |
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Parent | 16584881 | Sep 2019 | US |
Child | 17469198 | US |