The present invention relates to a fuse, and particularly to a blade-type fuse.
<Situation of Power Supply in Recent Passenger Vehicle>
The current mainstream voltage of the power transmitted through a power transmission line of a vehicle is 14 V in the case of a usual passenger vehicle, and 14×2=28 V in the case of a heavy vehicle such as a bus or a truck. In passenger vehicles, particularly, a power supply system which supplies power at a voltage which is higher than a conventional one, such as 42 V has begun to be employed because of demands for improving the efficiency of driving the load, and for driving at an efficiency which is optimum for respective loads.
In a power transmission line, therefore, an electric junction box (for example, a fuse block) in which many fuses are disposed in a pluggable/unpluggable manner, or mini fuses are used in order to protect electric circuits of various electrical components.
<Conventional Blade-Type Fuse 100>
As a conventional blade-type fuse which is to be used in an electric junction box or a mini fuse, a blade-type fuse 100 is shown in
The blade-type fuse 100 exemplarily shown in
<Fuse Body 400>
In the fuse body 400, a fusible portion 420 is disposed so as to lay across the facing inner edges of a pair of flat terminal portions 410, 410 which have a substantially rectangular shape, and which are parallel to each other. Through-holes 400K, 400K are formed in the upper and lower sides of each of the flat terminal portions 410, respectively.
<Upper and Lower Casings 200, 300>
Each of the upper and lower casings 200, 300 has a T-like shape as a whole as indicated by the hatching showing a transparent resin in
Through-holes 200K are formed in one of the upper and lower casings (for example, the upper casing 200), and fixing posts 300K are formed in the other casing (for example, the lower casing 300), and the fuse body 400 is interposed between the casings. The fixing posts 300K of the lower casing 30 are passed through the through-holes 400K of the fuse body 400 to be fitted into the through-holes 200K of the upper casing 200, so that the upper and lower casings 200, 300 house the fuse body 400.
<Use of Blade-Type Fuse 100 in Electric Junction Box or Mini Fuse>
When the lower end side of the blade-type fuse 100 is housed in a housing portion in an electric junction box, the flat terminal portions 410, 410 which are in the ends of the fuse are inserted into two female terminals existing in the housing portion to be electrically connected to each other, respectively.
When the lower end side of the blade-type fuse 100 is inserted into a mini fuse, the flat terminal portions 410, 410 which are in the ends of the fuse are inserted into two bifurcated terminals disposed in the mini fuse to be electrically connected to each other, respectively.
In
The upper end side of the blade-type fuse 100 is swollen by a molding resin in the thickness and width directions the flat terminal portions 410. Therefore, in the case of replacing a fuse, for example, a worker can easily pull out the fuse from the terminals by nipping a swollen part 200T (see
Patent Literature 1: JP-A-2003-317604
Patent Literature 2: JP-A-2009-80959
<Advantage of Blade-Type Fuse 100>
According to the conventional blade-type fuse 100 of
<Disadvantage of Blade-Type Fuse 100>
By contrast, when the blade-type fuse 100 of
<<First Object>>
The present invention has been conducted in view of the above-discussed circumstances. It is a first object of the present invention to provide a blade-type fuse which can be connected to mating female terminals in any of the upward, downward, leftward, and rightward directions or four directions, and in which the connection can be realized by a simple configuration.
<<Second Object>>
Furthermore, it is a second object of the present invention to provide a terminal structure in which flat terminal portions of a blade-type fuse which are inserted into bifurcated terminals can be prevented from vibrating, and heat generations is suppressed.
Since the contact area is narrow, the bifurcated tip parts 50R, 50L of the bifurcated terminal 50 easily move on the surface of the flat terminal portion 410. Normally, the bifurcated tip parts 50R, 50L of the bifurcated terminal 50 are on the center line 50C as shown in FIG. 13(B)(1), and press in mutually opposite directions the flat terminal portion 410 to stably hold it. When vibrations occur for any reason, the bifurcated tip parts 50R, 50L of the bifurcated terminal 50 move in the respective directions in which they separate from the center line 50C as shown in FIG. 13(B)(2). As a result, the parts press the flat terminal portion 410 on the different lines of action in opposite directions, and a couple of force is generated, so that the portion is not stably held, flopping occurs, and heat is generated.
Therefore, it is a second object of the present invention to provide a terminal structure in which flat terminal portions of a blade-type fuse which are inserted into bifurcated terminals can be prevented from vibrating, and heat generations is suppressed.
In order to achieve the above objects, the present invention is characterized by any aspects (1) to (4) as follows.
(1) A blade-type fuse including: an upper casing; a lower casing which is engaged with the upper casing; and a fuse body having a fusible portion which is housed between the upper casing and the lower casing, and a flat terminal portion which is exposed from between the upper casing and the lower casing, wherein one of the upper casing and the lower casing includes a fixing post, the other of the upper casing and the lower casing includes a through-hole through which the fixing post is passed, the flat terminal portion includes a through-hole through which the fixing post is passed, and the flat terminal portion is formed bilaterally symmetrically about a vertical line passing through a center of the blade-type fuse, and vertically symmetrically about a horizontal line passing through the center of the blade-type fuse.
(2) In the aspect (1) of the present invention, a terminal guide groove which guides bifurcated tip parts of a bifurcated terminal is disposed in the flat terminal portion and extended in an insertion direction from a contact part of the terminal guide groove contact with the bifurcated terminal when the flat terminal portion is inserted.
(3) In the aspect (2) of the present invention, fitting recesses are formed in parts of the terminal guide groove at which contact surfaces of the bifurcated tip parts of the bifurcated terminals are positioned respectively in an optimum stop position state where the flat terminal portion stops after being inserted into the bifurcated terminal.
(4) In the aspect (3) of the present invention, the contact surfaces of the bifurcated tip parts of the bifurcated terminal is made identical in shape with the fitting recesses of the terminal guide groove, and in surface contact with each other.
According to the aspect (1) of the present invention, it is possible to obtain a blade-type fuse which can be connected in any of the upward, downward, leftward, and rightward directions or four directions of the blade-type fuse, and which has a simple configuration.
According to the aspect (2) of the present invention, since the terminal guide groove is disposed, the bifurcated tip parts of the bifurcated terminal are restricted into the terminal guide groove. Therefore, the bifurcated tip parts do not step out of the terminal guide grooves, and rattling does not occur.
According to the aspect (3) of the present invention, since the fitting recesses are further formed in the terminal guide groove, the bifurcated tip parts of the bifurcated terminal can be located easily and surely at the optimum positions of the flat terminal portion of the blade-type fuse.
According to the aspect (4) of the present invention, since the contact surfaces of the bifurcated tip parts of the bifurcated terminal are made identical in shape with the fitting recesses of the terminal guide groove, the contact area is widened. Therefore, the electric resistance is lowered, and heat generation is suppressed.
Hereinafter, a blade-type fuse of the present invention will be described in detail with reference to the drawings.
In
The fuse body 40 is sandwiched between the upper casing 20 and the lower casing 30. When the fuse body 40 is to be sandwiched, four fixing posts 30K of the lower casing 30 are passed through through-holes 40K of flat terminal portions 41, and fitted into four through-holes 20K of the upper casing 20, and engagement pieces 20T of the upper casing 20 are engaged with engagement projections 30T of the lower casing 30, thereby completing the blade-type fuse 10 of
Then, the upper casing 20, the lower casing 30, and the fuse body 40 will be described in detail.
<Configuration of Upper Casing 20 in the Present Invention>
In
In order to enable the engagement pieces 20T to be horizontally extended, cutaways 20C are formed in corresponding parts of the base portion 20B.
<<Configuration of U-Like Engagement Pieces 20T>>
In the U-like engagement pieces 20T, tip ends of both leg portions T1, T1 (
<Configuration of Lower Casing 30 in the Present Invention>
In
The lower casing 30 further includes the fixing posts 30K which are passed through and fitted into the four through-holes 20K of the upper casing 20, respectively, in four parts or upper, lower, right, and left parts of the base portion 30B.
<<Configuration of Engagement Projections 30T>>
The engagement projections 30T are projections which are formed in the front sides of the extended portions 30H which are extended in a cantilever support from the base portion 30B, and which are triangular or trapezoidal in section. The tapered parts R2 (
<Configuration of Fuse Body 40 in the Present Invention>
Returning to
Hereinafter, the flat terminal portions 41 and the fusible portion 42 will be described.
<<Configuration of Flat Terminal Portions 41>>
In
<<Configuration of Fusible Portion 42>>
The fusible portion 42 is configured by integrally forming a band-like coupling portion 43 which couples in a crank-like shape between the left and right flat terminal portions 41, 41, and which has a thin band-like shape, and a short supporting piece 44 which is extended in the both directions from a middle of the band-like coupling portion 43 perpendicularly with respect to the longitudinal direction. The fusible portion 42 further internally holds a low-melting-point metal chip 45 by means of crimping of the short supporting piece 44.
The low-melting-point metal chip 45 is configured by a metal (tin, a tin alloy, or the like) which is lower in melting point than the flat terminal portions 41 and the band-like coupling portion 43, and, after crimping, exposed to the melting temperature of the low-melting-point metal chip for a short time period to be fusion bonded to the surface of the supporting piece 44.
When a current flowing through the pair of flat terminal portions 41, 41 exceeds a predetermined current value and flows over a predetermined time period, the low-melting-point metal chip 45 melts to increase the electric resistance, and finally the band-like coupling portion 43 of the fusible portion 42 melts down, thereby interrupting the current.
<Assembly of Blade-Type Fuse 10>
When the blade-type fuse 10 is to be assembled, the fuse body 40 is sandwiched between the upper casing 20 and the lower casing 30, the four fixing posts 30K of the lower casing 30 are inserted into the four through-holes 40K of the fuse body 40, and further passed through and fitted into the four through-holes 20K of the upper casing 20, and at the same time the upper and lower engagement pieces 20T of the upper casing 20 are engaged with the upper and lower engagement projections 30T of the lower casing 30, thereby completing the assembly. At this time, the upper and lower engagement pieces 20T of the upper casing 20 are urged in the raising direction by the rattling preventing ribs 30Y, and therefore the engagement pieces 20T do not rattle.
<Advantage of Blade-Type Fuse 10>
In the blade-type fuse 10 according to the present invention, the flat terminal portions 41 are formed in a vertically and bilaterally symmetrical shape as described later. When the blade-type fuse 10 is to be inserted into the bifurcated terminals 50, therefore, the insertion can be performed without concern for the direction (the front side or the back side, the upper side or the lower side) of the blade-type fuse 10.
Advantages of the present invention will be described with reference to
<Definition of Left and Right Flat Terminal Portions of Blade-Type Fuse 10>
When the blade-type fuse 10 of
In
<Insertable Without Concern for Front Side or Back Side of Blade-Type Fuse 10>
The lower left part DLF of the front side of the blade-type fuse 10 of
<Insertable Without Concern for Upper Side or Lower Side of Front Side of Blade-Type Fuse 10>
The lower left part DLF of the front side of the blade-type fuse 10 of
This operation cannot be performed in the conventional blade-type fuse of
<Insertable While Blade-Type Fuse 10 is Turned Over and Upside Down>
The lower left part DLF of the front side of the blade-type fuse 10 of
This operation cannot be performed in the conventional blade-type fuse of
According to the present invention, as described above, it is possible to provide a blade-type fuse in which flat terminal portions are formed bilaterally symmetrically about a vertical line passing through the center of the fuse, and vertically symmetrically about a horizontal line, which therefore can be connected in any of the upward, downward, leftward, and rightward directions or four directions of the blade-type fuse, and which has a simple configuration.
In the figure, the blade-type fuse according to the second embodiment is characterized in that terminal guide grooves 40M (
In the terminal guide grooves 40M, fitting recesses 40D are formed in parts which are in contact with the bifurcated tip parts 50R, 50L of the bifurcated terminals 50 respectively in an optimum stop position state where the flat terminal portions 41 are inserted into the bifurcated terminals 50 and stop.
<Advantage of Blade-Type Fuse 10>
The terminal guide grooves 40M are formed in the strictly same manner also in the opposite side with respect to the fitting recesses 40D. When the blade-type fuse 10 of the second embodiment is to be inserted into the bifurcated terminals 50, therefore, the insertion can be performed without concern for the direction (the front side or the back side, the upper side or the lower side) of the blade-type fuse 10.
<Shape of Fitting Recesses 40D>
According to the present invention, although a point contact (
Since the bifurcated tip parts 50R, 50L of the bifurcated terminal 50 enter the fitting recesses 40D, the bifurcated tip parts 50R, 50L of the bifurcated terminal 50 do not slip off the fitting recesses 40D, and the flat terminal portion is stably held, so that flopping such as in FIG. 13(B)(2) does not occur.
According to the embodiment, as described above, the terminal guide grooves which guide the bifurcated tip parts of the bifurcated terminals are disposed in the flat terminal portions, the bifurcated tip parts of the bifurcated terminals are restricted into the terminal guide grooves. Therefore, the parts do not step out of the grooves, and rattling does not occur.
Since the fitting recesses are further formed in the terminal guide grooves, the bifurcated tip parts of the bifurcated terminals can be located easily and surely at the optimum positions of the flat terminal portions of the blade-type fuse.
Since the contact surfaces of the bifurcated tip parts of the bifurcated terminals are made identical in shape with the fitting recesses of the terminal guide grooves, the contact area is widened. Therefore, the electric resistance is lowered, and heat generation is suppressed.
Hereinafter, the features of the above-described embodiments of the blade-type fuse of the present invention are listed briefly and summarily in sections [1] to [4] below.
[1] A blade-type fuse (10) including: an upper casing (20); a lower casing (30) which is engaged with the upper casing (20); and a fuse body (40) having a fusible portion (42) which is housed between the upper casing (20) and the lower casing (30), and a flat terminal portion (41) which is exposed from between the upper casing (20) and the lower casing (30), wherein
one of the upper casing (20) and the lower casing (30) includes a fixing post (30K), the other of the upper casing (20) and the lower casing (30) includes a through-hole (20K) through which the fixing post (30K) is passed, the flat terminal portion (41) includes a through-hole (40K) through which the fixing post (30K) is passed, and
the flat terminal portion (41) is formed bilaterally symmetrically about a vertical line passing through a center of the blade-type fuse (10), and vertically symmetrically about a horizontal line passing through the center of the blade-type fuse (10).
[2] The blade-type fuse (10) according to [1], wherein a terminal guide groove (40M) which guides bifurcated tip parts (50R, 50L) of a bifurcated terminal (50) is disposed in the flat terminal portion (41) and extended in an insertion direction from a contact part of the terminal guide groove (40M) contact with the bifurcated terminal (50) when the flat terminal portion (41) is inserted.
[3] The blade-type fuse (10) according to [2], wherein fitting recesses (40D) are formed in parts of the terminal guide groove (40M) at which contact surfaces of the bifurcated tip parts (50R, 50L) of the bifurcated terminals (50) are positioned respectively in an optimum stop position state where the flat terminal portion (41) stops after being inserted into the bifurcated terminal (50).
[4] The blade-type fuse (10) according to [3], wherein the contact surfaces of the bifurcated tip parts (50R, 50L) of the bifurcated terminal (50) is made identical in shape with the fitting recesses (40D) of the terminal guide groove (40M), and in surface contact with each other.
Although the present invention has been described in detail and with reference to the specific embodiments, it is obvious to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present invention.
The present application is based on Japanese Patent Application No. 2011-227287 filed on Oct. 14, 2011, the contents of which are incorporated herein by reference.
The present invention relates to a fuse, and particularly is useful in the field of a blade-type fuse.
10: blade-type fuse
20: insulating upper casing
20K: through-hole
20T: engagement piece
30: insulating lower casing
30K: fixing post
30T: engagement projection
30Y: rattling preventing rib
40: fuse body
40D: fitting recess
40K: through-hole
40M: terminal guide groove
40S: inclined portion
41: flat terminal portion
42: fusible portion
43: band-like coupling portion
44: supporting piece
45: low-melting-point metal chip
50: bifurcated terminal
50E: inlet opening
50R, 50L: bifurcated tip part
Number | Date | Country | Kind |
---|---|---|---|
2011-227287 | Oct 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2012/076524 | 10/12/2012 | WO | 00 | 3/14/2014 |