Embodiments are in the field of containers. More particularly, embodiments disclosed herein relate to blanks used for making containers which, inter alia, foster a container with insertable tabs that rapidly, easily, and conveniently transitions to a box configuration. The container provides convenience and efficiency without compromising cost effectiveness and structural integrity.
There are several challenges that are associated with common containers used in packaging, shipping, moving, etc. Significant time is required to setup/make a typical container, and to seal/close a typical container. In addition, it is inconvenient to tape flaps while maintaining them folded in place.
To address the previous challenges, a number of alternative containers have been proposed. These alternative containers (e.g., tuck top, interlocking flaps, folding inserts, extended flaps with seal tape, etc.) use significantly more material than typical containers. As a result, cost effectiveness may be compromised. In addition, these alternative containers may not provide a substitute for the use of tape. For example, in mail shipping applications, containers are still required to be taped to protect the content.
Thus, it is desirable to provide a blank for making a container that is able to overcome the above disadvantages.
Advantages of the present invention will become more fully apparent from the detailed description of the invention hereinbelow.
Embodiments are directed to a blank used for making a container. The blank comprises a primary panel, a secondary panel, and an opening. The secondary panel is hingedly coupled to the primary panel. The secondary panel is hingedly coupled to a secondary flap. The primary panel is hingedly coupled to a primary flap. The primary flap is hingedly coupled to a tab. The tab extends towards the secondary flap. At least a portion of the tab lies within an aperture positioned between the primary flap and the secondary flap. The secondary panel is configured to fold towards the primary panel. The secondary flap is configured to fold towards the secondary panel. The primary flap is configured to fold towards the primary panel. The tab is configured to be inserted in the opening when the container is in a box configuration.
Embodiments are also directed to a container. The container comprises a primary panel, a secondary panel, and an opening. The secondary panel is hingedly coupled to the primary panel. The secondary panel is hingedly coupled to a secondary flap. The primary panel is hingedly coupled to a primary flap. The primary flap is hingedly coupled to a tab. The tab extends towards the secondary flap when the container is in a flat configuration. At least a portion of the tab lies within an aperture positioned between the primary flap and the secondary flap when the container is in the flat configuration. The secondary panel is configured to fold towards the primary panel. The secondary flap is configured to fold towards the secondary panel. The primary flap is configured to fold towards the primary panel. The tab is configured to be inserted in the opening when the container is in a box configuration.
Additional embodiments and additional features of embodiments for the blanks used for making containers are described below and are hereby incorporated into this section.
The detailed description will refer to the following drawings, wherein like reference numerals refer to like elements, and wherein:
It is to be understood that the figures and descriptions of the present invention may have been simplified to illustrate elements that are relevant for a clear understanding of the present invention, while eliminating, for purposes of clarity, other elements found in a typical container or typical method of using a container. Those of ordinary skill in the art will recognize that other elements may be desirable and/or required in order to implement the present invention. However, because such elements are well known in the art, and because they do not facilitate a better understanding of the present invention, a discussion of such elements is not provided herein. It is also to be understood that the drawings included herewith only provide diagrammatic representations of the presently preferred structures of the present invention and that structures falling within the scope of the present invention may include structures different than those shown in the drawings. Reference will now be made to the drawings wherein like structures are provided with like reference designations.
For purposes of this disclosure, the term “planar” refers to an element or combination of elements that may have any thickness, and having sides defining the thickness that are parallel with each other.
For purposes of this disclosure, the expression “A is hingedly coupled to B” refers to an element A being movably coupled to an element B via a hinge. A hinge may comprise a perforation, a crease, a score, a bend, a section with less thickness than surrounding material, a section with less density than surrounding material, and a combination thereof.
For purposes of this disclosure, the expression “A is configured to fold towards B” refers to at least a portion of element A being configured to fold towards at least a portion of element B via a hinge.
Embodiments are directed to a blank used for making a container. The blank comprises a primary panel, a secondary panel, and an opening. The secondary panel is hingedly coupled to the primary panel. The secondary panel is hingedly coupled to a secondary flap. The primary panel is hingedly coupled to a primary flap. The primary flap is hingedly coupled to a tab. The tab extends towards the secondary flap. At least a portion of the tab lies within an aperture positioned between the primary flap and the secondary flap. The secondary panel is configured to fold towards the primary panel. The secondary flap is configured to fold towards the secondary panel. The primary flap is configured to fold towards the primary panel. The tab is configured to be inserted in the opening when the container is in a box configuration.
Embodiments are also directed to a container. The container comprises a primary panel, a secondary panel, and an opening. The secondary panel is hingedly coupled to the primary panel. The secondary panel is hingedly coupled to a secondary flap. The primary panel is hingedly coupled to a primary flap. The primary flap is hingedly coupled to a tab. The tab extends towards the secondary flap when the container is in a flat configuration. At least a portion of the tab lies within an aperture positioned between the primary flap and the secondary flap when the container is in the flat configuration. The secondary panel is configured to fold towards the primary panel. The secondary flap is configured to fold towards the secondary panel. The primary flap is configured to fold towards the primary panel. The tab is configured to be inserted in the opening when the container is in a box configuration.
The container may be used for packaging (e.g., consumer products, electronics, cosmetics, pharmaceuticals, food, etc.), for shipping (e.g., mail, domestic shipping, overseas shipping, transfers, deliveries, etc.), for moving (e.g., residential, commercial, etc.), and for storage (e.g., products, belongings, tools, material, etc.), or other suitable uses. The uses of the container are abundant and the wide spectrum of users may include manufacturers, packaging companies, distributors (e.g., fulfillment centers, warehouses, storage facilities, etc.), shipping companies, and the end-consumers (e.g., to store belongings, to move contents of an end-consumer's residence, to ship items via a mail shipping or delivery company, etc.).
The composition of the blank may vary. Portions or all of the blank may comprise a suitable flexible material that allows for folding, collapsing, and moving such as cardboard, paperboard, paper, corrugated carton, plastic, corrugated plastic, polymers, metal, or combinations thereof. In addition, the blank may comprise a plurality of different suitable materials. The material of any portion of the blank may be chosen for reusability of the container, or, alternatively, the material may be chosen based on a disposable (i.e., a one-time or limited use) variation.
The size, dimensions, thickness, shape, and weight of the blank or portions of the blank may vary. The primary panel, the secondary panel, the secondary flap, the primary flap, and the tab may be configured based on the desired overall features of the container and/or contents to be contained within the container. Hence, the size, dimensions, thickness, shape and weight of the primary panel, the secondary panel, the secondary flap, the primary flap, and the tab may vary. Moreover, the position, the length and the orientation of the various hinges may be configured based on the desired overall features of the container.
The manufacturing of the blank may vary. Desired objectives for the manufacturing processes may include reducing material costs, reducing manufacturing costs, reducing material waste, reducing manufacturing complexity, reducing shipping costs, or a combination thereof. The blank may be a single sheet of material or may be assembled by coupling (e.g., connecting or attaching) various portions of a plurality of independent sheets of material. Furthermore, portions or all of the blank may comprise more than one layer of material. For example, multiple layers of material may be attached or glued to each other.
The manufacturing of the container may vary. Desired objectives for the manufacturing processes may include reducing material costs, reducing manufacturing costs, reducing material waste, reducing manufacturing complexity, reducing shipping costs, or a combination thereof. The container may be made from a single sheet of material or may be assembled by coupling (e.g., connecting or attaching) various portions of a plurality of independent sheets of material.
With reference to
In an embodiment, the secondary panel 102, 202, 402 is hingedly coupled to the secondary flap 105, 205, 405 via a hinge. The opening 106, 206, 406 is adjacent to or at the hinge (e.g.,
In an embodiment, the secondary flap 105, 205, 405 comprises the opening 106, 206, 406 (e.g.,
In an embodiment, the opening 106, 206, 406 is a slit (e.g.,
In an embodiment, the at least a portion of the tab 104, 204, 404 and at least a portion of the aperture 107, 207, 407 have substantially the same shape (e.g.,
In an embodiment, the tab 104, 204, 404 is configured to remain inserted in the opening 106, 206, 406 via an interlocking mechanism (e.g.,
In an embodiment, the tab 104, 204, 404 is removably connected to the secondary flap 105, 205, 405. The tab 104, 204, 404 is configured to disconnect from the secondary flap 105, 205, 405 (e.g.,
In an embodiment, the primary panel 101, 201 is a first primary panel 101, 201. The blank 100, 200 further comprises a second primary panel 111, 211. The first primary panel 101, 201 and the second primary panel 111, 211 are configured to simultaneously move away and move laterally, with respect to each other, when the container is moved from a flat configuration to the box configuration (e.g.,
In an embodiment, the blank 100, 200 further comprises a second primary panel 111, 211, a second secondary panel 112, 212, and a second opening 116, 216. The second primary panel 111, 211 is hingedly coupled to a second primary flap 113, 213. The second secondary panel 112, 212 is hingedly coupled to a second secondary flap 115, 215. The second primary flap 113, 213 is hingedly coupled to a second tab 114, 214 (e.g.,
With reference to
Although embodiments are described above with reference to a blank used for making a container, wherein the primary panel is shown having a larger width than the secondary panel, the primary panel described in any of the above embodiments may alternatively have a smaller width than the secondary panel. For example, the primary flap, which is hingedly coupled to the tab, may have a smaller width than the secondary flap. Such alternatives are considered to be within the spirit and scope of the present invention, and may therefore utilize the advantages of the configurations and embodiments described above.
In addition, although embodiments are described above with reference to a blank used for making a container, wherein the primary panel is shown as a side of the container, the primary panel described in any of the above embodiments may alternatively be a bottom of the container or a top of the container. Such alternatives are considered to be within the spirit and scope of the present invention, and may therefore utilize the advantages of the configurations and embodiments described above.
Further, although embodiments are described above with reference to a blank used for making a container, wherein the primary panel and the secondary panel are shown perpendicular with each other when the container is in the box configuration, the primary panel and the secondary panel described in any of the above embodiments may alternatively be at an acute angle with each other or at an obtuse angle with each other when the container is in the box configuration. The opening and the tab may accommodate such alternatives. Such alternatives are considered to be within the spirit and scope of the present invention, and may therefore utilize the advantages of the configurations and embodiments described above.
Yet further, although embodiments are described above with reference to a blank used for making a container, wherein the blank is shown with uniform portions (e.g., with uniform thickness), portions or all of the blank described in any of the above embodiments may alternatively be non-uniform (e.g., having varying thickness, discontinuities such as holes, slits, grooves, ridges, slits, a combination thereof, etc.). Such alternatives are considered to be within the spirit and scope of the present invention, and may therefore utilize the advantages of the configurations and embodiments described above.
The method steps in any of the embodiments described herein are not restricted to being performed in any particular order. Also, structures mentioned in any of the method embodiments may utilize structures mentioned in any of the device embodiments. Such structures may be described in detail with respect to the device embodiments only but are applicable to any of the method embodiments.
Features in any of the embodiments described in this disclosure may be employed in combination with features in other embodiments described herein, such combinations are considered to be within the spirit and scope of the present invention.
The contemplated modifications and variations specifically mentioned in this disclosure are considered to be within the spirit and scope of the present invention.
More generally, even though the present disclosure and exemplary embodiments are described above with reference to the examples according to the accompanying drawings, it is to be understood that they are not restricted thereto. Rather, it is apparent to those skilled in the art that the disclosed embodiments can be modified in many ways without departing from the scope of the disclosure herein. Moreover, the terms and descriptions used herein are set forth by way of illustration only and are not meant as limitations. Those skilled in the art will recognize that many variations are possible within the spirit and scope of the disclosure as defined in the following claims, and their equivalents, in which all terms are to be understood in their broadest possible sense unless otherwise indicated.
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