This invention relates generally to beverage carriers formed from sheet material, and more particularly to trays for carrying cartons holding multiple beverage containing units, blanks of sheet material for producing the trays and cartons, and methods and apparatus for forming the trays and cartons.
The desire for convenience has led to many beverages being packaged in various manners by manufacturers for later consumption by purchasers. Different beverages are often sealed within various sized individual units, often bottles or cans. It is desirable to package multiple units together to facilitate easy purchase, transport, and storage of the units. It is also desirable to provide a package that facilitates transportation of the package while also providing an area for printing and graphics on the package. Such printing and graphics can include advertising for the beverages included therein, and thus, may result in increased sales of the beverages.
The larger the number of units packaged together, the heavier and more cumbersome the carton holding the units becomes. The cartons may be difficult and uncomfortable to carry. Attempts to provide comfortable carrying means often interfere with stacking of the cartons for convenient storage in warehouses or stores. Current cartons can also be difficult to fit onto shelves, into cupboards, or as is often desired, into a refrigerator once the carton is purchased and brought to a destination.
In one aspect, a carrier for transporting a plurality of beverage containers is provided. The carrier includes at least two cartons, with each said carton formed from a blank of sheet material. The carrier also includes a tray formed from a blank of sheet material, that includes a first end wall, a second end wall, a first side wall, a second side wall, a bottom wall, and a divider wall extending between the first end wall and the second end wall, with the divider wall dividing the tray into a first carton holding area and a second carton holding area, The carrier further includes a retractable handle formed from a blank of sheet material, and including an opening located in an upper portion. The handle is located inside the tray divider wall and extends through a handle opening in the divider wall, with the handle movable from a retracted position to an extended position. The at least two cartons are removably positioned in the tray.
In another aspect, a carrier assembly for transporting a plurality of beverage containers that is formed from a tray blank of sheet material, a carton blank of sheet material, and a handle blank of sheet material is provided. The tray blank includes a first and a second bottom panel having an inner edge and an outer edge, a first side panel extending from the outer edge of the first bottom panel and a second side panel extending from the outer edge of the second bottom panel, a first divider panel extending from the inner edge of the first bottom panel and a second divider panel extending from the inner edge of the second bottom panel with the first and second divider panels coupled along a divider fold line. The tray blank also includes a handle opening extending along a portion of the fold line coupling the first and the second divider panels; and a first and a second end panel extending from opposing ends of the second bottom panel. The handle blank includes a first handle panel and a second handle panel coupled by a handle fold line and symmetrical about the handle fold line. The first and second handle panels each include an upper portion and a bottom portion. A width of the handle upper portion is less than a width of the handle lower portion so that the handle upper portion is extendable through the handle opening in the tray divider wall and the handle lower portion engages the divider fold line to prevent the second handle portion from extending through the handle opening.
In another aspect, a method of constructing a carrier for transporting a plurality of beverage containers is provided. The method includes providing a continuous tray blank of sheet material, the tray blank including a first and a second bottom panel, each bottom panel including an inner edge and an outer edge, a first side panel extending from the outer edge of the first bottom panel and a second side panel extending from the outer edge of the second bottom panel, a first divider panel extending from the inner edge of the first bottom panel and a second divider panel extending from the inner edge of the second bottom panel, first and second divider panels coupled along a divider fold line, a handle opening extending along a portion of the fold line coupling the first and second divider panels, a first and a second end panel extending from opposing ends of the second bottom panel, a first and a second connecting flap extending from opposing ends of the first side panel, a third and a fourth connecting flap extending from opposing ends of the first divider panel, and a fifth and a sixth connecting flap extending from opposing ends of the second side panel. The second bottom panel includes a plurality of tabs extending from the second panel at an edge adjacent the second divider panel. The first divider panel and the second divider panel include a plurality of aligned tab openings sized to receive the second bottom panel tabs. The method also includes providing a continuous handle blank of sheet material, the handle blank including a first handle panel and a second handle panel coupled by a handle fold line and symmetrical about the handle fold line. The first and second handle panels each include an upper portion and a bottom portion. A width of the handle upper portion is less than a width of the handle lower portion so that the handle upper portion is extendable through the handle opening in the tray divider wall and the handle lower portion engages the divider fold line to prevent the second handle portion from extending through the handle opening. The method further includes forming the handle by folding the blank along the fold line, forming the tray by folding the first and second side panels about respective fold lines, folding first and second divider panels into a planar relationship with formed handle sandwiched between first and second divider panels and handle first portion extending through the handle opening, folding first and second bottom panels about respective fold lines, folding first and second upper and lower end panels about respective fold lines, folding first, second, third, fourth, fifth, and sixth connecting flaps about respective fold lines, coupling first, third, and fifth connecting flaps to first end panel, and coupling second, fourth, and sixth connecting flaps to second end panel, and inserting the plurality of tabs extending from the inner edge of second bottom panel into the plurality of aligned openings in the first and second divider panels. The divider panels dividing the tray into a first carton holding area and a second carton holding area.
A carrier for transporting a plurality of beverage containers that includes at least one carton and a tray having a retractable handle, and a method for constructing the cartons and tray are described in detail below. The carriers are easily stacked for display or storage with the retractable handle in a retracted position. With the handle in an extended position, a customer can easily carry the carrier from the point of purchase. Also, the cartons are sized to permit storage in a refrigerator, including door trays and also provide easy access to the beverage containers through a tear strip.
The cartons and tray are constructed using a machine from separate blanks of sheet material. In one embodiment, the cartons and tray are fabricated from a paperboard material. In other embodiments, the cartons and tray are fabricated using any suitable material, and therefore, are not limited to a specific type of material. In alternative embodiments, the cartons and tray are fabricated using cardboard, plastic and/or any suitable material known to those skilled in the art and guided by the teachings herein provided.
In an exemplary embodiment, the cartons and tray include markings thereon that include, without limitation, indicia that communicates the product, a manufacturer of the product and/or seller of the product. For example, the markings can include printed text that indicate a product's name and briefly describe the product, logos and/or trademarks that indicate a manufacturer and/or seller of the product, and/or designs and/or ornamentation that attract attention. Since the beverage carrier includes multiple cartons and a tray including a handle, the separate parts can each be printed with different indicia, which allows for flexibility in marketing and promotion.
Referring to the drawings, a beverage carrier can have any suitable size, shape and/or configuration.
Blank 10 has an exterior surface 12 and an opposing interior surface 14. In the exemplary embodiment, blank 10 includes a first side wall 20 connected to a top panel 22 across a fold line 24. A second side wall 26 is connected to top panel 22 along an edge opposing first side wall 20 across a fold line 28. A bottom panel 30 is attached to second side wall 26 across a fold line 32. Each side wall 20 and 26 includes an upper side panel 40 and 42 respectively, and a lower side panel 46 and 48 respectively. Upper side panels 40 and 42 are the portion of each side wall 20 and 26 connected to top panel 22. Upper side panels 40 and 42 are separated from lower side panels 46 and 48 by fold lines 54 and 56 respectively.
Top panel 22 is also connected to two opposing upper end flaps 60 and 62. Upper end flap 60 is connected to top panel 22 at fold line 64, and upper end flap 62 is connected to top panel 22 at fold line 66. Bottom panel 30 is connected to two opposing lower end flaps 70 and 72. Lower end flap 70 is connected to bottom panel 30 at fold line 74, and lower end flap 72 is connected to bottom panel 30 at fold line 76. It is apparent to those skilled in the art and guided by the teachings herein provided that fold lines 24, 28, 32, 54, 56, 62, 64, 74 and 76 as well as other fold lines described herein, may include any suitable line of weakening known to those skilled in the art and guided by the teachings herein provided.
Further, lower side panel 46 is connected to two opposing side flaps 80 and 82, wherein side flaps 80 and 82 are separated from lower side panel 46 by fold lines 84 and 86 respectively. Upper side panel 40 is connected to two opposing side flaps 90 and 92, wherein side flaps 90 and 92 are separated from upper side panel 40 by fold lines 94 and 96 respectively. Upper side panel 42 is connected to two opposing side flaps 100 and 102, wherein side flaps 100 and 102 are separated from upper side panel 42 by fold lines 104 and 106 respectively. Lower side panel 48 is connected to two opposing side flaps 110 and 112, wherein side flaps 110 and 112 are separated from lower side panel 48 by fold lines 114 and 116 respectively. A glue flap 120 extends from bottom panel 30, from the edge opposed to second side wall 26, and is separated from bottom panel 30 by a fold line 122. Glue flaps 140 and 142 extend from lower end flaps 70 and 72 respectively, on the edges opposed to bottom panel 30, and are separated from lower end flaps 70 and 72 by fold lines 146 and 148.
Top panel 22 and upper side panel 42 of second side wall 26 include a perforated line 160 for forming an opening 162 that allows for access to the cartons contents. A starting tab 164 is included along perforated line 160 to aid in tearing open access area 162. In operation, starting tab 164 would be used to facilitate separation of the access panel along perforated line 160 to create opening 162 for allowing access to the contents stored within the carton.
As can be seen in
In a similar manner to side walls 20 and 26, end flaps 60, 62, 70, and 72 form an upper portion and a lower portion of the carton. In contrast to side walls 20 and 26 where the two portions are separated by a fold line, the two portions of the end walls are created by separate flaps. Lower end flaps 70 and 72 are substantially perpendicular to bottom panel 30 and lower side panels 46 and 48. Upper end flaps 60 and 62 angle inwardly from lower end flaps 70 and 72 toward top panel 22.
Second bottom panel 460 is connected to two opposing end panels 480 and 490, and is separated from second bottom panel 460 by fold lines 494 and 496 respectively. First side panel 420 is connected to two opposing flaps 500 and 502, and is separated from flaps 500 and 502 by fold lines 504 and 505 respectively. First divider panel 426 is connected to two opposing flaps 506 and 508, and is separated from flaps 506 and 508 by fold lines 510 and 512. Second side panel 476 is connected to two opposing flaps 514 and 516, and is separated from flaps 514 and 516 by fold lines 518 and 520.
Handle 710 is formed from blank 600 by folding first handle panel 610 along fold line 614 into a planar relationship with second handle panel 612. This aligns openings 618 and 640 forming a single opening 716 for the user to extend their fingers through, and aligns shoulders 650 and bottom edges 670. Formed handle 710, beginning with fold line 614, is inserted into opening 458 of blank 400. Tray 700 is formed from blank 400 and blank 600 by folding first side panel 420 and second side panel 476 about fold lines 424 and 478 respectively, and folding first divider panel 426 and second divider panel 450 into a planar relationship, with formed handle 710 sandwiched between divider panels 426 and 450. First bottom panel 422 is folded about fold lines 428, 430, and 432, and second bottom panel 460 is folded about fold lines 462, 464, and 466, which aligns tabs 472 and 474 for insertion within openings 434 and 436 respectively.
First end panel 480 is folded about fold line 494 and flaps 500, 506, and 514 are folded about their respective fold lines. Flaps 500, 506, and 514 lay flat against first end panel 480 in a planar relationship. Flaps 500, 506, and 514 are coupled to first end panel 480 using a suitable coupler, such as an adhesive material strip or tape applied to flaps 500, 506, or 514, or first end panel 480. Second end panel 490 is folded about fold line 496 and flaps 502, 508, and 516 are folded about their respective fold lines. Flaps 502, 508, and 516 lay flat against second end panel 490 in a planar relationship. Flaps 502, 508, and 516 are coupled to second end panel 490 using a suitable coupler, such as an adhesive material strip or tape applied to flaps 502, 508, or 516, or second end panel 490.
In the formed state, first side panel 420 and second side panel 476 of tray 700 extend substantially parallel to and at a distance from one another. Additionally, first divider panel 426 and second divider panel 450 are aligned in a planar relationship and extend substantially parallel to and from a location between first and second side panels 420 and 476. Moreover, end panels 480 and 490 extend substantially perpendicularly with respect to first and second side panels 420 and 476. Openings 434 and 436 align to accept tabs 472 and 474 respectively which extend from second bottom panel 460.
Once tray 700 is formed, handle 710 is free to slide between first divider panel 426 and second divider panel 450. When inserted into openings 434 and 436 respectively, tabs 472 and 474 contain handle 710 between first divider panel 426 and second divider panel 450. When in a retracted state, bottom edge 670 of handle 710 is in contact with tabs 472 and 474. When in an extended state, shoulders 650 contain handle 710 between first divider panel 426 and second divider panel 450 because shoulders 650 are wider than opening 458. When handle 710 is in an extended state, shoulders 650 abut fold lines 452 and 454 respectively, which in combination with tabs 472 and 474, prevent a user from removing handle 710 from tray 700.
Referring to
Further referring to
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.
This application claims the benefit of Provisional Patent Application No. 60/744,558 filed on Apr. 10, 2006, which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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60744558 | Apr 2006 | US |