This disclosure relates generally to turbine engines and, more particularly, to various bleed valve assemblies.
Turbine engines are some of the most widely-used power generating technologies, often being utilized in aircraft and power-generation applications. A turbine engine generally includes a fan and a core arranged in flow communication with one another. The core of the turbine engine generally includes, in serial flow order, a compressor section, a combustion section, a turbine section on the same shaft as the compressor section, and an exhaust section. Typically, a casing or housing surrounds the core of the turbine engine.
The figures are not to scale. Instead, the thickness of the layers or regions may be enlarged in the drawings. Although the figures show layers and regions with clean lines and boundaries, some or all of these lines and/or boundaries may be idealized. In reality, the boundaries and/or lines may be unobservable, blended, and/or irregular. In general, the same reference numbers will be used throughout the drawing(s) and accompanying written description to refer to the same or like parts. As used in this patent, stating that any part (e.g., a layer, film, area, region, or plate) is in any way on (e.g., positioned on, located on, disposed on, or formed on, etc.) another part, indicates that the referenced part is either in contact with the other part, or that the referenced part is above the other part with one or more intermediate part(s) located therebetween. As used herein, connection references (e.g., attached, coupled, connected, and joined) may include intermediate members between the elements referenced by the connection reference and/or relative movement between those elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and/or in fixed relation to each other. As used herein, stating that any part is in “contact” with another part is defined to mean that there is no intermediate part between the two parts.
Unless specifically stated otherwise, descriptors such as “first,” “second,” “third,” etc., are used herein without imputing or otherwise indicating any meaning of priority, physical order, arrangement in a list, and/or ordering in any way, but are merely used as labels and/or arbitrary names to distinguish elements for ease of understanding the disclosed examples. In some examples, the descriptor “first” may be used to refer to an element in the detailed description, while the same element may be referred to in a claim with a different descriptor such as “second” or “third.” In such instances, it should be understood that such descriptors are used merely for identifying those elements distinctly that might, for example, otherwise share a same name.
Approximating language, as used herein throughout the specification and claims, is applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about”, “approximately”, and “substantially”, are not to be limited to the precise value specified. In some examples used herein, the term “substantially” is used to describe a relationship between two parts that is within three degrees of the stated relationship (e.g., a substantially colinear relationship is within three degrees of being linear, a substantially perpendicular relationship is within three degrees of being perpendicular, a substantially same relationship is within three degrees of being the same, a substantially flush relationship is within three degrees of being flush, etc.).
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows. Various terms are used herein to describe the orientation of features. In general, the attached figures are annotated with reference to the axial direction, radial direction, and circumferential direction of the vehicle associated with the features, forces and moments. In general, the attached figures are annotated with a set of axes including the axial axis A, the radial axis R, and the circumferential axis C.
In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific examples that may be practiced. These examples are described in sufficient detail to enable one skilled in the art to practice the subject matter, and it is to be understood that other examples may be utilized. The following detailed description is therefore, provided to describe an exemplary implementation and not to be taken limiting on the scope of the subject matter described in this disclosure. Certain features from different aspects of the following description may be combined to form yet new aspects of the subject matter discussed below.
A turbine engine, also referred to herein as a gas turbine engine, is a type of internal combustion engine that uses atmospheric air as a moving fluid. In operation, atmospheric air enters the turbine engine via a fan and flows through a compressor section where one or more compressors progressively compresses (e.g., pressurizes) the air until it reaches the combustion section. In the combustion section, the pressurized air is combined with fuel and ignited to produce a high-temperature, high-pressure gas stream (e.g., hot combustion gas) before entering the turbine section. The hot combustion gases expand as they flow a through a turbine section, causing rotating blades of one or more turbines to spin. The rotating blades of the turbine produce a spool work output that powers a corresponding compressor. The spool is a combination of the compressor, a shaft, and the turbine. Turbine engines often include multiple spools, such as a high pressure spool (e.g., HP compressor, shaft, and turbine) and a low pressure spool (e.g., LP compressor, shaft, and turbine). However, a turbine engine can include one spool or more than two spools in additional or alternative examples.
During low speed operation of the turbine engine (e.g., during start-up and/or stopping), equilibrium of the engine is adjusted. In many scenarios, a delay is needed for the spool(s) to adapt (e.g., a time for a rotational speed to adjust for a new equilibrium). However, the compressor cannot stop producing pressurized air for fuel combustion during operation. Such a result may cause the turbine to stop producing the power to turn the compressor, causing the compressor itself to stop compressing air. Accordingly, throttling changes may lead to compressor instabilities, such as compressor stall and/or compressor surge. Compressor stall is a circumstance of abnormal airflow resulting from the aerodynamic stall of rotor blades within the compressor. Compressor stall causes the air flowing through the compressor to slow down or stagnate. ṩIn some cases, the disruption of air flow as the air passes through various stages of the compressor can lead to compressor surge. Compressor surge refers to a stall that results in disruption (e.g., complete disruption, majority disruption, other partial disruption, etc.) of the airflow through the compressor.
A variable bleed valve (VBV) is often integrated into a compressor to increase efficiency and limit possible stalls. The VBV enables the turbine engine to bleed air from a compressor section of the turbine engine during operation. An example VBV assembly includes a VBV port (e.g., opening, air bleed slot, etc.) in a compressor casing that opens via actuation of a VBV door. In other words, the VBV is configured as a door that opens to provide a bleed flowpath to bleed off compressed air between a booster (e.g., a low pressure compressor) and a core engine compressor of a gas turbine. For example, the VBV door may be actuated during a speed-speed mismatch between the LP spool and the HP spool. During start-up or stopping, the HP spool may spin at a lower speed than the LP spool. Opening the VBV port allows the LP spool to maintain its speed while reducing the amount of air that is flowing through the axial compressor by directing some of the air flow to the turbine exhaust area. Thus, the VBV door enables the LP spool (e.g., booster) to operate on a lower operating line and further away from a potential instability or stall condition.
When a VBV is in a closed position, the VBV door may not be flush with the compressor casing, resulting in a bleed cavity that is open to a main flow path within the compressor. This results in aerodynamic performance losses in the main flow path and/or flow induced cavity oscillations. Further, current VBV assemblies include numerous components to actuate the VBV to bleed off compressed air. Such multiplicity of components adds unnecessary weight to the VBV design and may occupy more space than needed. Additionally, the inclusion of additional components likely raises a cost of the VBV assembly. Accordingly, a new VBV assembly is needed that addresses the issues described above.
Examples disclosed herein enable manufacture of a VBV assembly that improves aerodynamic performance and/or efficiency of a turbine engine. Certain examples enable a VBV assembly in which a surface of a VBV door is flush with a casing wall when the VBV door is in a closed position. Accordingly, certain examples eliminate or otherwise reduce a volume of the bleed cavity. Certain examples enable lighter VBV assemblies that occupy less space. Certain examples thus improve aerodynamic efficiency and minimize or otherwise reduce aero-acoustic excitations in the bleed cavity.
Examples disclosed herein enable manufacture of a variety of VBV assemblies. In some examples, a sliding door is used to move a VBV between a closed and open position. Certain examples include a unison ring (e.g., actuation ring, bleed ring, etc.) that is utilized to actuate a plurality of VBV doors (e.g., blocker doors) concurrently. In some examples, a plurality of unison rings are utilized, enabling a sub-set of VBV doors to actuate concurrently. Certain examples enable partial actuation of a VBV door (e.g., the VBV door opens and/or closes partially).
Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
In general, the turbofan engine 110 includes a core turbine or gas turbine engine 114 disposed downstream from a fan section 116. The core turbine 114 includes a substantially tubular outer casing 118 that defines an annular inlet 120. The outer casing 118 can be formed from a single casing or multiple casings. The outer casing 118 encloses, in serial flow relationship, a compressor section having a booster or low pressure compressor 122 (“LP compressor 122”) and a high pressure compressor 124 (“HP compressor 124”), a combustion section 126, a turbine section having a high pressure turbine 128 (“HP turbine 128”) and a low pressure turbine 130 (“LP turbine 130”), and an exhaust section 132. A high pressure shaft or spool 134 (“HP shaft 134”) drivingly couples the HP turbine 128 and the HP compressor 124. A low pressure shaft or spool 136 (“LP shaft 136”) drivingly couples the LP turbine 130 and the LP compressor 122. The LP shaft 136 can also couple to a fan spool or shaft 138 of the fan section 116. In some examples, the LP shaft 136 is coupled directly to the fan shaft 138 (e.g., a direct-drive configuration). In alternative configurations, the LP shaft 136 can couple to the fan shaft 138 via a reduction gear 139 (e.g., an indirect-drive or geared-drive configuration).
As shown in
As illustrated in
The combustion gases 160 flow through the HP turbine 128 where one or more sequential stages of HP turbine stator vanes 166 and HP turbine rotor blades 168 coupled to the HP shaft 134 extract a first portion of kinetic and/or thermal energy therefrom. This energy extraction supports operation of the HP compressor 124. The combustion gases 160 then flow through the LP turbine 130 where one or more sequential stages of LP turbine stator vanes 162 and LP turbine rotor blades 164 coupled to the LP shaft 136 extract a second portion of thermal and/or kinetic energy therefrom. This energy extraction causes the LP shaft 136 to rotate, thereby supporting operation of the LP compressor 122 and/or rotation of the fan shaft 138. The combustion gases 160 then exit the core turbine 114 through the exhaust section 132 thereof. A turbine frame 161 with a fairing assembly is located between the HP turbine 128 and the LP turbine 130. The turbine frame 161 acts as a supporting structure, connecting a high-pressure shaft’s rear bearing with the turbine housing and forming an aerodynamic transition duct between the HP turbine 128 and the LP turbine 130. Fairings form a flow path between the high-pressure and low-pressure turbines and can be formed using metallic castings (e.g., nickel-based cast metallic alloys, etc.).
Along with the turbofan engine 110, the core turbine 114 serves a similar purpose and is exposed to a similar environment in land-based gas turbines, turbojet engines in which the ratio of the first portion 154 of the air 150 to the second portion 156 of the air 150 is less than that of a turbofan, and unducted fan engines in which the fan section 116 is devoid of the nacelle 142. In each of the turbofan, turbojet, and unducted engines, a speed reduction device (e.g., the reduction gear 139) can be included between any shafts and spools. For example, the reduction gear 139 is disposed between the LP shaft 136 and the fan shaft 138 of the fan section 116.
As described above with respect to
Advantageously, examples disclosed herein eliminate the VBV actuation system 222 to increase available space and decrease a weight of the VBV assembly. Certain examples disclosed herein include an example VBV door gap (not shown in connection with
In some examples, the VBV assembly includes an example controller (not illustrated in examples disclosed herein). The controller may be structured to monitor the compressor 200 to identify a speed-speed mismatch between the booster stage 202 and the HP compressor stage 204. For example, the controller may identify a mismatch between a spool of the booster stage 202 and a spool of the HP compressor stage 204. The controller may be a human and/or monitoring circuitry controlled by an electronic compute device such a computer. In response to identifying the speed-speed mismatch, the controller may be structured to actuate the VBV assembly. For example, the controller may cause an actuator to move the VBV assembly between a closed position and an open position to allow air to bleed from the booster stage 202 (e.g., via the VBV ports 216). The controller may be structured to cause the actuator to move the VBV assembly from the open position to the closed position to stop air from bleeding from the booster stage 202.
Various example VBV assemblies in accordance with the teachings of this disclosure are described in further detail below. Examples disclosed below are applied to the example compressor 200 of the example turbofan engine 110 as described in
The example VBV assembly 400 of
In the illustrated example of
In operation, the actuator 408 moves between a first position (e.g., a closed position of
To move the VBV assembly 400 to the first position, the actuator 408 moves from the second position to the first position, which causes the bell crank 412 to pivot about the fixed pivot point 414, causing a pushing force on the unison ring 404. The pushing force on the unison ring 404 causes the unison ring 404 to move from the second position to the first position in a circumferential/axial component direction, which applies a pushing force on the VBV door 402. The pushing force on the VBV door 402 causes the VBV door 402 to slide through the VBV door gap 406 towards the first (e.g., closed) position. While moving towards the closed position, the VBV door 402 moves in a circumferential/axially-downstream direction. In operation, the VBV assembly 400 may be moved towards a partially-open position and/or a partially-closed position. That is, the VBV doors 402 may be actuated to be partially open and/or partially closed.
The VBV assembly 400 of
The VBV assembly 400 of
Additional and/or alternative example VBV assemblies and/or configurations are disclosed below. The example VBV assemblies disclosed below are similar to the VBV assembly 400 of
In the illustrated example of
In operation, the VBV assembly 600 moves between a first position (e.g., a closed position of
To move the VBV assembly 600 to the first position, the actuator 408 moves from the second position to the first position, which causes the unison ring 404 to move from the second position to the first position (e.g., in a circumferential direction). Such movement causes the VBV doors 402 to slide circumferentially towards the first (e.g., closed) position, covering the VBV ports 214 in the process. In operation, the VBV assembly 600 may be moved towards a partially-open position and/or a partially-closed position. That is, the VBV doors 402 may be actuated to be partially open and/or partially closed.
The VBV assembly 600 of
In operation, the VBV assembly 600 moves between a first position (e.g., a closed position of
To move the VBV assembly 600 to the first position, the actuator 408 moves from the second position to the first position, which causes the unison ring 404 to move from the second position to the first position in an axial direction. Such movement causes the VBV door 402 to slide axially towards the first (e.g., closed) position, covering the VBV ports 214 in the process. In operation, the VBV assembly 600 may be moved towards a partially-open position and/or a partially-closed position. That is, the VBV doors 402 may be actuated to be partially open and/or partially closed.
In the illustrated example of
In operation, the actuator 408 moves between a first position (e.g., a closed position whereby airflow is blocked from entering the VBV port 214) and a second position (e.g., an open position whereby airflow can move into the VBV port 214). The movement of the actuator 408 from the first position to the second position causes the unison ring 404 to move in a circumferential direction from the first (closed) position to the second (open) position. The movement of the unison ring 404 causes VBV door 402 to slide from the first position in the circumferential direction away from the VBV port 214, towards the second position. In other words, the actuator 408 causes the unison ring 404 and corresponding VBV door(s) 402 to slide between the first and second positions. To move towards an open position, the VBV door 402 slides circumferentially away from the VBV port 214.
The circumferential spacing length 1106 is greater than or equal to the circumferential VBV door length 1104. That is, the circumferential spacing length 1106 must be at least the same size as the circumferential VBV door length 1104 so that the VBV door 402 does not overlap with more than one VBV port 214. Further, such a configuration allows the VBV door 402 to be in a position in which the VBV door 402 does not cover any VBV port.
At block 1204, the controlled determines whether the speed-speed mismatch has been identified. If the answer to block 1204 is no, controlled advances back to block 1202 at which the controller continues to monitor the compressor 200. If the answer to block 1204 is YES, control advances to block 1206. At block 1206, the controller actuates a variable bleed valve (e.g. a VBV assembly 400, 600, 1000) by causing a unison ring(s) (e.g., unison ring 404) and a corresponding VBV door(s) (e.g., VBV door(s) 402) to move from a first (e.g., closed) position to a second (e.g., open) position to bleed air from the booster stage 202. At block 1208, the controller closes the VBV assembly 400, 600, 1000 by causing the unison ring(s) 404 and corresponding VBV door(s) 402 to move from the second (e.g., open) position to the first (e.g., closed) position.
Example VBV assemblies 400, 600, 1000 disclosed above have a variety of features. In some examples, a sliding door (e.g., VBV door 402) is used to open and/or close a VBV port 214. In some examples, the VBV door 402 slides through a VBV door gap 406. In some examples, the VBV door 402 is flush with a casing 208 in a closed position. Accordingly, some examples close off a bleed cavity 224 in a closed position. The VBV door 402 may move in various axial and/or circumferential component directions. Some examples enable a VBV assembly 400, 600, 1000 to move a sub-set of VBV doors 402 between the open position and closed position.
Although each example VBV assembly 400, 600, 1000 disclosed above has certain features, it should be understood that it is not necessary for a particular feature of one example VBV assembly 400, 600, 1000 to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example’s features are not mutually exclusive to another example’s features. Instead, the scope of this disclosure encompasses any combination of any of the features. Features of the example VBV assemblies 400, 600, 1000 disclosed above may be combined, divided, re-arranged, omitted, eliminated, and/or implemented in any other way.
“Including” and “comprising” (and all forms and tenses thereof) are used herein to be open ended terms. Thus, whenever a claim employs any form of “include” or “comprise” (e.g., comprises, includes, comprising, including, having, etc.) as a preamble or within a claim recitation of any kind, it is to be understood that additional elements, terms, etc., may be present without falling outside the scope of the corresponding claim or recitation. As used herein, when the phrase “at least” is used as the transition term in, for example, a preamble of a claim, it is open-ended in the same manner as the term “comprising” and “including” are open ended. The term “and/or” when used, for example, in a form such as A, B, and/or C refers to any combination or subset of A, B, C such as (1) A alone, (2) B alone, (3) C alone, (4) A with B, (5) A with C, (6) B with C, or (7) A with B and with C. As used herein in the context of describing structures, components, items, objects and/or things, the phrase “at least one of A and B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, or (3) at least one A and at least one B. Similarly, as used herein in the context of describing structures, components, items, objects and/or things, the phrase “at least one of A or B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, or (3) at least one A and at least one B. As used herein in the context of describing the performance or execution of processes, instructions, actions, activities and/or steps, the phrase “at least one of A and B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, or (3) at least one A and at least one B. Similarly, as used herein in the context of describing the performance or execution of processes, instructions, actions, activities and/or steps, the phrase “at least one of A or B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, or (3) at least one A and at least one B.
As used herein, singular references (e.g., “a”, “an”, “first”, “second”, etc.) do not exclude a plurality. The term “a” or “an” object, as used herein, refers to one or more of that object. The terms “a” (or “an”), “one or more”, and “at least one” are used interchangeably herein. Furthermore, although individually listed, a plurality of means, elements or method actions may be implemented by, e.g., the same entity or object. Additionally, although individual features may be included in different examples or claims, these may possibly be combined, and the inclusion in different examples or claims does not imply that a combination of features is not feasible and/or advantageous.
From the foregoing, it will be appreciated that example systems, apparatus, and articles of manufacture have been disclosed that enable manufacture of an advantageous VBV assembly. Examples disclosed herein enable actuation of a VBV door that is flush with a casing in a closed position thereby eliminating a bleed cavity. Examples disclosed herein enable actuation of a VBV door that limits an impact of the bleed cavity on mainstream airflow. Examples disclosed herein enable manufacture of a variety of VBV assemblies that may be configured according to a specific turbine engine. Accordingly, examples disclosed herein enable improved operability and efficiency of a turbine engine, enable aerodynamic benefits, and improve stall margin.
Further aspects of the present disclosure are provided by the subject matter of the following clauses:
Example 1 includes an apparatus comprising a variable bleed valve (VBV) door associated with a VBV bleed port, and a first unison ring, the VBV door coupled to the first unison ring, the first unison ring to move in a circumferential direction between a first position and a second position to move the VBV door between the first position and the second position.
Example 2 includes the apparatus of any preceding clause, further including an actuator coupled to the first unison ring to cause the first unison ring to move between the first position and the second position.
Example 3 includes the apparatus of any preceding clause, wherein the first unison ring moves in an axial direction between the first position and the second position.
Example 4 includes the apparatus of any preceding clause, wherein the VBV door slides between the first position and the second position.
Example 5 includes the apparatus of any preceding clause, wherein the first position is a closed position and the second position is an open position.
Example 6 includes the apparatus of any preceding clause, further including a plurality of VBV doors corresponding to a plurality of VBV bleed ports, ones of the plurality of VBV doors associated with respective ones of the plurality of VBV bleed ports, the plurality of VBV doors spaced circumferentially apart and coupled to the first unison ring.
Example 7 includes the apparatus of any preceding clause, wherein the plurality of VBV doors are positioned aft of the plurality of VBV bleed ports.
Example 8 includes the apparatus of any preceding clause, wherein the plurality of VBV doors includes a first portion of the plurality of VBV doors and a second portion of the plurality of VBV doors, the first portion of the plurality of VBV doors operatively coupled to the first unison ring, the apparatus further including a second unison ring, the second portion of the plurality of VBV doors operatively coupled to the second unison ring, and a second actuator operatively coupled to the second unison ring, the second actuator to move between the first position and the second position to cause the second unison ring to move between the first position and the second position to cause the second portion of the plurality of VBV doors to move between the first position and the second position.
Example 9 includes a turbine engine comprising a casing having an inner surface and an outer surface, the casing to define a flow path for the turbine engine, the casing having a plurality of air bleed slots, and a variable bleed valve system, including: a plurality of VBV doors corresponding to the plurality of air bleed slots, and a bleed ring, ones of the plurality of VBV doors coupled to the bleed ring, the bleed ring to move in a circumferential direction between a closed position and an open position to move the VBV doors between the closed position and the open position.
Example 10 includes the turbine engine of any preceding clause, wherein the ones of the plurality of VBV doors cover respective ones of the plurality air bleed slots in the closed position.
Example 11 includes the turbine engine of any preceding clause, wherein the VBV doors are substantially flush with the flow path in the closed position.
Example 12 includes the turbine engine of any preceding clause, wherein the ones of the plurality of VBV doors at least partially uncover respective ones of the plurality air bleed slots in the open position.
Example 13 includes the turbine engine of any preceding clause, wherein the bleed ring moves in a circumferential-axial component direction between the closed position and the open position to move the VBV doors between the closed position and the open position.
Example 14 includes the turbine engine of any preceding clause, further including an actuator, the actuator to cause the bleed ring to move between the closed position and the open position.
Example 15 includes the turbine engine of any preceding clause, wherein the bleed ring is a first bleed ring and wherein the plurality of VBV doors includes a first portion of the plurality of VBV doors and a second portion of the plurality of VBV doors, the first portion of the plurality of VBV doors coupled to the first bleed ring, the turbine engine further including a second bleed ring, the second portion of the plurality of VBV doors coupled to the second bleed ring, and a second actuator operatively coupled to the second bleed ring, the second actuator to move between the closed position and the open position to cause the second bleed ring to move between the closed position and the open position to move the second portion of the plurality of VBV doors between the closed position and the open position.
Example 16 includes the turbine engine of any preceding clause, further including an intermediary device positioned between the bleed ring and the actuator, the intermediary device operatively coupled to the actuator at a first end and operatively coupled to the bleed ring at a second end.
Example 17 includes the turbine engine of any preceding clause, wherein the actuator moves between the open position and the closed position to cause the intermediary device to move between the open position and the closed position to cause the bleed ring and the plurality of VBV doors to move between the open position and the closed position.
Example 18 includes the turbine engine of any preceding clause, wherein the intermediary device is a bellcrank.
Example 19 includes the turbine engine of any preceding clause, wherein the ones of the plurality of VBV doors slide between the closed position and the open position.
Example 20 includes a method comprising monitoring a compressor of a turbine to identify a speed-speed mismatch between a booster stage and a high-pressure stage, in response to identifying the speed-speed mismatch between the booster stage and the high-pressure stage, actuating a variable bleed valve (VBV) by causing a unison ring having at least one VBV door to move from a first position to a second position to bleed air from the booster stage, and closing the VBV by causing the unison ring having the least one VBV door to move from the second position to the first position to stop bleeding air from the booster stage.
Although certain example systems, apparatus, and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all systems, apparatus, and articles of manufacture fairly falling within the scope of the claims of this patent.
The following claims are hereby incorporated into this Detailed Description by this reference, with each claim standing on its own as a separate embodiment of the present disclosure.